JET_HP CATALOG

 

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JET_HP CATALOG

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Engineered for HIGH PRESSURE Economical Turning, Grooving and Parting Performance Metric Version 2014 Edition 2 w w w. i s c a r. c o m

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ISCAR’sComplete Machining Solutions Catalogs Now on Your Tablet User-Friendly App Online InterfaceUpdates Web Viewer at ISCAR’s Website GrooveTurn Tools SolidCarbide & MM Endmills Milling Tools Hole Making Tools Turning & Threading Tools Tooling Systems New Products Catalog w w w. i s c a r. c o m

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Table of Contents Page ISO TURN......................................................................... 4-31 GROOVE TURN................................................................ 32-47 PARTING........................................................................... 48-58 FACE GROOVING............................................................. 59 ACCESSORIES................................................................. 60-61 The Ultimate Expert in Selecting the Best Tool

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H E Ec IG ngi on H ne o P e Pe mic R red rfo al ES fo rm TU S r an R N U R ce ing E High Pressure Coolant The high pressure coolant feature has been in existence for a long time in the metal removal world, taking a bigger role in today’s machining. High pressure coolant was initially implemented mainly for difficult-to-machine materials such as titanium, inconel and other heat resistant alloys. Later it was found that tool life, productivity and chip control can be improved when machining stainless and alloyed steel. JHP tools are essential and important in the aviation, aerospace and medical industries. How does it work? The stream velocity of the coolant emitted from the pump increases as the coolant holes become smaller. When it emerges out of the tool through the nozzle, the velocity is very high, exerting considerable force on the chips, lowering their temperature and protecting the cutting edge from thermal shock. High temperature alloys produce a very high temperature as they are being cut. By effectively removing the heat, the chips become less ductile and thus easier to break. Shorter chips are easily managed - they do not tangle around the workpiece or machine parts, so there is no need to stop the process frequently. Usually in conventional cooling the chip prevents the coolant from reaching the insert rake face in the cutting zone. The coolant stream of the JHP tools is directed precisely between the insert rake face and the flowing chip. This results in longer tool life and a much more reliable process. Using the JHP tools with regular machine pressure will also improve performance. 4

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for RE red SU ing ee S R N gin RE U ce En P al T an H ic rm IG m fo H cono Per E The usage of high pressure coolant is growing as manufacturers are looking for ways to reduce cutting time, improve machining process reliability and achieve longer tool life. ISCAR’s JHP tools provide all of these advantages. The coolant channels of the JHP tools feature outlets very close to the cutting edges, thus gaining the following advantages: • Shorter machining time – The cutting speed may be increased by up to 200% when machining titanium and heat resistant alloys. • Longer tool life – tool life increases by up to 100% not only on titanium and heat resistant alloys, but also on stainless and alloy steels. • Improved chip control – even on the most ductile and problematic materials, small chips can be obtained. • Very effective cooling down of the cutting edge, which reduces sensitivity to heat fluctuations • Safer and more stable process JHP tools provide advantageous performance also when conventional pressure is applied. General Information • Pressure Ranges Up to 30 bar – Low pressure (LP) provides improvement in tool life. Usually will not have an effect on chip control. 30 – 120 bar – High pressure (HP) the most commonly used pressure range used with JHP tools. Increase in tool life, increase in cutting speeds, improved chip control. 120 – 400 bar – Ultra high pressure (UHP) Minor increase in tool life compared to HP range. ISCAR standard JHP tools were designed for up to 300 bar coolant pressure. Ultra high pressure coolant is usually implemented for machining titanium and heat resistant alloys when there is a need for very small chips and higher machining rates. ISCAR has provided hundreds of special tools featuring ultra high pressure coolant capability, for various customers and applications. • Pressure vs. Flow Each JHP tool is designed to work at a certain flow rate, depending on the pressure. The flow rates are listed in the catalog pages for each tool. The user should verify that his pump can supply the required flow in order to achieve the optimal results. The pump data sheet will usually list the maximum flow rate for each pressure range. • Chips and Pressure The coolant flow will start to break the chips at a certain pressure, depending on the specific tool and the workpiece material. If the chips are not breaking, the pressure should be increased until chip control is achieved. Above this pressure, as it is increased, the chips become smaller and smaller. It is possible to control the size of the chips by modifying the pressure in order to achieve the desired chip size. • ISCAR can provide different specially tailored tools for ultra high pressure coolant. Recommended Speed Correction for High Pressure Coolant vs. External Low Pressure Coolant Material RoughTurning Finish Turning Grooving Contouring with Full Radius Insert + 100% + 130% + 150% + 50% + 80% + 100% + 50% + 50% + 50% + 50% + 50% + 50% Titanium Ti64 80 bar 150 bar 300 bar + 50% + 75% + 100% + 40% + 60% + 80% + 50% + 50% + 50% + 70% + 120% + 200% + 60% + 90% + 110% + 50% + 50% + 50% + 70% + 100% + 120% + 50% + 75% + 100% + 100% + 100% + 100% Inconel 718 80 bar 150 bar 300 bar Steel 80 bar 150 bar 300 bar Stainless Steel + 50% + 50% + 100% 80 bar + 50% + 50% + 100% 150 bar + 50% + 50% + 100% 300 bar Example: If current rough turning cutting speed of Ti64 is 30 m/min, when JHP tool is used with 150 bar coolant, cutting speed can be raised up to about 55 m/min. 5

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H E Ec IG ngi on H ne o P e Pe mic R red rfo al ES fo rm TU S r an R N U R ce ing E SWISSTURN Toolholders The new tools were designed for Swiss-type automatics and CNC machines. They include tools for ISO standard screw-clamped and lever-lock rhombic 80º (C-type), 55º (D-type) and 35º (V-type) inserts, all with 7° positive flank relief inclination. 6 ISCAR

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for RE red SU ing ee S R N gin RE U ce En P al T an H ic rm IG m fo H cono Per E PDACR/L-JHP Lever Lock Tools with Channels for High Pressure Coolant for 55° Positive Rhombic Inserts for Swiss Automatic Machines Gr h UNF 5/16”-24 typex3 f 90° Designation PDACR/L 1010H-07S-JHP PDACR/L 1212H-11S-JHP PDACR/L 1616K-11S-JHP h 10.0 12.0 16.0 91° Ga h 29° max Bar Max b l2 b 10.0 12.0 16.0 l1 l1 100.00 100.00 125.00 Right-hand shown l2 28.0 28.0 28.0 f 10.2 12.2 16.2 Ga° 0 0 0 Gr° 0 0 0 Th UNF 5/16 " UNF 5/16 " UNF 5/16 " Insert DC..0702 DC..11T3 DC..11T3 • For user guide, see pages 4-5, 29-31,60-61 Spare Parts Designation PDACR/L-JHP Lever Locking Pin SL LV-3 SL PI-3 Screw SR 10400150 Hex Flag Key HW 2.5/5 Plug SR 5/16UNF TL360 Cooling Unit S-CU-JHP S-CU-JHP Screw: SR M3 Nozzle: NZ-D-JHP Housing: UNH-JHP Screw O-Ring: OR 6.4x0.9N PVACR/L-JHP Lever Lock Tools with Channels for High Pressure Coolant for 35° Positive Rhombic Inserts for Swiss Automatic Machines Gr h UNF 5/16”-24 typx3 f1 f 91° l2 b 10.0 12.0 16.0 20.0 91° 52° max Ga h Bar Max b l1 l1 100.00 100.00 125.00 125.00 Right-hand shown NEW Designation PVACR/L 1010H-11S-JHP PVACR/L 1212H-11S-JHP PVACR/L 1616K-11S-JHP PVACR/L 2020K-11S-JHP h 10.0 12.0 16.0 20.0 l2 20.0 20.0 20.0 25.0 f 10.2 12.2 16.2 20.2 f1 16.0 - Ga° 0 0 0 0 Gr° 0 0 0 0 Insert VC..1103 VC..1103 VC..1103 VC..1103 • For user guide, see pages 4-5, 29-31, 60-61 Spare Parts Designation PVACR/L-JHP Lever Locking Pin Screw Hex Flag Key Plug Cooling Unit SL LV-2 SL PI-2 PIN SR 10400611 HW 2.0/5 SR 5/16UNF TL360 S-CU-JHP 7

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PCLCR/L-JHP Lever Lock Tools with Channels for High Pressure Coolant for 80° Positive Rhombic Inserts for Swiss Automatic Machines Gr h UNF 5/16”-24 typex3 f1 f 95° l2 Designation PCLCR/L 1010H-06S-JHP PCLCR/L 1212H-09S-JHP PCLCR/L 1616K-09S-JHP PCLCR/L 2020K-09S-JHP h 10.0 12.0 16.0 20.0 95° 95° Ga h Bar Max b l1 b 10.0 12.0 16.0 20.0 Right-hand shown l1 100.00 100.00 125.00 125.00 l2 22.3 22.3 22.3 22.3 f 10.2 12.2 16.2 20.2 f1 14.0 - Ga° 0 0 0 0 Gr° 0 0 0 0 Insert CC.. 0602 CC.. 09T3 CC.. 09T3 CC.. 09T3 NEW • For user guide, see pages 4-5, 29-31,60-61 S-CU-JHP Screw: SR M3 Screw: M8x6 TL360 Screw Nozzle: NZ-S-JHP Housing: UNH-JHP O-Ring: OR 6.4x0.9N Spare Parts Designation PCLCR/L-JHP Lever Locking Pin Screw Hex Flag Key Plug Cooling Unit SL LV-3 SL PI-3 SR 10400150 HW 2.5/5 SR 5/16UNF TL360 S-CU-JHP 8 ISCAR

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for RE red SU ing ee S R N gin RE U ce En P al T an H ic rm IG m fo H cono Per E SVJCR/L-16-JHP Screw Lock Toolholders for 35° Rhombic Inserts with 7° Clearance Angle and Channels for High Pressure Coolant l2 Gr° h 4° 4° Central coolant direction (8° rotation adjustment) f 93° Designation SVJCR/L 2525M-16-JHP h 25.0 Ga° h G 1/8"-28 b l1 l1 150.00 93° 50° max Bar Max b 25.0 l2 42.0 f 32.0 Ga° 0 Gr° 0 Insert VCMT 1604 • For user guide, see pages 4-5, 29-31, 60-61 CU-V-JHP Screw: SR M3 Screw: M3 Screw Nozzle: NZ-V-JHP Housing: UNH-JHP O-Ring: OR 6.4x0.9N Spare Parts Designation SVJCR/L 2525M-16-JHP Seat TVC 3-1 Seat Screw SR TC-3 Screw SR 16-236 P Cooling Unit CU-V-JHP O-Ring OR 6.4X0.9N Key T-15/5 Key 1 HW 2.5 Key 2 T-8/5 9

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10 ISCAR H E Ec IG ngi on H ne o P e Pe mic R red rfo al ES fo rm TU S r an R N U R ce ing E •

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for RE red SU ing ee S R N gin RE U ce En P al T an H ic rm IG m fo H cono Per E SRGCR-12-JHP Screw Lock Toolholders for Round Inserts with 7° Clearance Angle and Channels for High Pressure Coolant Gr° h 4° 4° Central coolant direction (8° rotation adjustment) f G 1/8"-28 l2 l1 b h Ga° Bar Max Frontal coolant hole Frontal coolant on/off screw Designation SRGCR 2525M-12-JHP h 25.0 b 25.0 l1 150.00 l2 30.0 f 32.0 Ga° 0 Gr° 0 Insert RCMT 1204 • For user guide, see pages 4-5, 29-31, 60-61 CU-R-JHP Screw: SR M3 Screw: M3 Screw Nozzle: NZ-R-JHP Housing: UNH-JHP O-Ring: OR 6.4x0.9N Spare Parts Designation SRGCR 2525M-12-JHP Seat TRC 4-0 Seat Screw SR TC-4 Key T-8/5 Screw SR 16-212 Key 1 T-20/5 Cooling Unit CU-RJHP O-Ring OR 6.4X0.9N Plug SR M4X4 TL360 Key 2 HW 2.0 Key 3 HW 3.0 11

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PWLNR/L-X-JHP Lever Lock Toolholders for HELITURN LD WNMX Trigon Inserts with Channels for High Pressure Coolant Gr° h 4° 4° Central coolant direction (8° rotation adjustment) f 95° Designation PWLNR/L 2020K-06X-JHP (1) PWLNR/L 2525M-06X-JHP (1) PWLNR/L 2525M-08X-JHP (2) PWLNR/L 3232P-08X-JHP (2) • For user guide, see pages 4-5, 29-31, 60-61 (1) (2) 95° 95° l2 h G 1/8"-28 b l1 b 20.0 25.0 25.0 32.0 Bar Max Frontal coolant hole Frontal coolant on/off screw Internal coolant for PWLNR/L... 06X Gr° -6 -6 -6 -6 WNMX WNMX WNMX WNMX h 20.0 25.0 25.0 32.0 l1 125.00 150.00 150.00 170.00 l2 25.0 25.0 33.0 33.0 f 25.0 32.0 32.0 40.0 Ga° -6 -6 -6 -6 Insert 0606 0606 0807 0807 WNMG WNMG WNMG WNMG 0604 0604 0804 0804 Use TWX 3 seat for WNMX 0606.. inserts and TWN 3 seat for WNMG 0604.. insert. Use TWX 4 seat for WNMX 0807... inserts and TWN 443 seat for WNMG 0804.. insert CU-CW-JHP Screw: SR M3 Screw: M3 Screw Nozzle: NZ-CW-JHP Housing: UNH-JHP O-Ring: OR 6.4x0.9N Spare Parts Designation PWLNR/L-06X-JHP PWLNR/L-08X-JHP Seat Seat 1 Spring Punch Lever Screw Pin SP 3 PN 3-4 LR 3 SR 117-2014 SR M4X4 TL360 CU-CWJHP Key O-Ring Plug Cooling Key 1 Unit HW 2.5/5 HW 2.0 Key 2 TWX 3 TWN 3 TWX 4 TWN 443 SP 4 PN 3-4 LR 4D SR 117-2010 T-8/5 OR 6.4X0.9N HW 3.0 WNMX 0606... WNMG 0604... WNMG 0804... TWN 3 TWN 443 TWX 3 TWX 4 WNMX 0807... 12 ISCAR

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for RE red SU ing ee S R N gin RE U ce En P al T an H ic rm IG m fo H cono Per E PWLNR/L-08-JHP Lever Lock Toolholders for Trigon Inserts with Channels for High Pressure Coolant Gr° h G 1/8"-28 4° 4° Central coolant direction (8° rotation adjustment) f 95° b 25.0 32.0 95° 95° l2 h Bar Max b l1 l2 33.0 33.0 Frontal coolant on/off screw Frontal coolant hole Designation PWLNR/L 2525M-08-JHP PWLNR/L 3232P-08-JHP h 25.0 32.0 l1 150.00 170.00 f 32.0 40.0 Ga° -6 -6 Gr° -6 -6 Insert WNMG 0804.. WNMG 0804.. • For user guide, see pages 4-5, 29-31, 60-61 CU-CW-JHP Screw: SR M3 Screw: M3 Screw Nozzle: NZ-CW-JHP Housing: UNH-JHP O-Ring: OR 6.4x0.9N Spare Parts Designation PWLNR/L-08-JHP Seat TWN 423 Spring Pin SP 4 Punch PN 3-4 Lever LR 4 Screw Plug O-Ring OR 6.4X0.9N Cooling Unit CU-CW-JHP Key Key 1 Key 2 T-8/5 SR 117- SR M4X4 2010 TL360 HW 2.0 HW 3.0 13

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PCLNR/L-X-JHP Lever Lock Toolholders for CNMX/CNMG 80° Rhombic Inserts with Channels for High Pressure Coolant Gr° h G 1/8"-28 4° 4° Central coolant direction (8° rotation adjustment) f l2 Designation PCLNR/L 1616H-09X-JHP (1) PCLNR/L 2020K-09X-JHP (1) PCLNR/L 2525M-09X-JHP (1) PCLNR/L 2525M-12X-JHP (2) PCLNR/L 3232P-12X-JHP (2) • For user guide, see pages 4-5, 29-31, 60-61 (1) (2) 95° 95° h Bar Max b l1 h 16.0 20.0 25.0 25.0 32.0 Frontal coolant hole Frontal coolant on/off screw PCLNR/L…-09X-JHP Gr° -6 -6 -6 -6 -6 CNMX CNMX CNMX CNMX CNMX NEW b 16.0 20.0 25.0 25.0 32.0 l1 150.00 125.00 150.00 150.00 170.00 l2 33.0 33.0 33.0 33.0 33.0 f 32.0 32.0 32.0 32.0 40.0 Ga° -6 -6 -6 -6 -6 Insert 0906, 0906, 0906, 1207, 1207, CNMG CNMG CNMG CNMG CNMG 0904 0904 0904 1204 1204 Supplied with TCX 3 seat for CNMX 0906.. inserts and TCN 323 seat for CNMG 0904.. inserts. Supplied with TCX 4 seat for CNMX 1207.. inserts and TCN 443 seat for CNMG 1204.. inserts. CU-CW-JHP Screw: SR M3 Screw: M3 Screw Nozzle: NZ-CW-JHP Housing: UNH-JHP O-Ring: OR 6.4x0.9N Spare Parts Designation Spring Seat Seat 1 Pin Lever LR 3 LR 3 LR 3 Screw Cooling Punch Unit Hex Flag Key Key HW 2.5/5 HW 2.5 HW 2.5/5 Key 1 Plug PCLNR/L 1616H-09X-JHP TCX 3 TCN 323 SP 3 PCLNR/L 2020K-09X-JHP TCX 3 TCN 323 SP 3 PCLNR/L 2525M-09X-JHP TCX 3 TCN 323 SP 3 PCLNR/L 2525M-12X-JHP TCX 4 TCN 443 SP 4 PCLNR/L 3232P-12X-JHP TCX 4 TCN 443 SP 4 SR 117-2014 PN 3-4 SR 117-2014 PN 3-4 SR 117-2014 PN 3-4 LR 4DH SR 117-2010 PN 3-4L CU-CW-JHP T-8/5 HW 2.0 LR 4DH SR 117-2010 PN 3-4L CU-CW-JHP T-8/5 HW 2.0 HW 3.0 HW 3.0 SR M4X4 TL360 SR M4X4 TL360 CNMG 0904... CNMG 1204... CNMX 0906... CNMX 1207... TCX 3 TCX 4 TCN 323 TCN 443 14 ISCAR

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for RE red SU ing ee S R N gin RE U ce En P al T an H ic rm IG m fo H cono Per E PCLNR/L-12-JHP Lever Lock Toolholders for 80° Negative Rhombic Inserts with Channels for High Pressure Coolant Gr° h 4° 4° G 1/8"-28 Central coolant direction (8° rotation adjustment) f l2 Designation PCLNR/L 2525M-12-JHP PCLNR/L 3232P-12-JHP h 25.0 32.0 95° 95° h Bar Max b l1 l1 150.00 170.00 Frontal coolant on/off screw Frontal coolant hole b 25.0 32.0 l2 33.0 33.0 f 32.0 40.0 Ga° -6 -6 Gr° -6 -6 Insert CNMG 1204 CNMG 1204 • For user guide, see pages 4-5, 29-31, 60-61 CU-CW-JHP Screw: SR M3 Screw: M3 Screw Nozzle: NZ-CW-JHP Housing: UNH-JHP O-Ring: OR 6.4x0.9N Spare Parts Designation PCLNR/L-12-JHP Seat TCN 423 Spring Pin SP 4 Lever LR 4 Screw Punch Cooling Unit O-Ring CU-CW-JHP OR 6.4X0.9N Plug SR M4X4 TL360 Key HW 2.0 Key 1 Key 2 HW 3.0 T-8/5 SR 117-2010 PN 3-4 15

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