Face groove-turn tools

 

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ISCAR's face groove-turn tools

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FACE GROOVE TURN TOOLS Metric Version 2013 W W W. I S C A R . C O M

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Quality Standard ISCAR has been certified by the prestigious Standards Institution, as being in full compliance with Quality and Environmental & Occupational Health and Safety Management Standards AS9100 Rev C ISO 9001:2008 ISO 14001:2004 OHSAS 18001 In addition, completed products are inspected before shipping, to ensure delivery of the finest quality goods. Quality control facilities include the metallurgical laboratory, raw metal testing, an online testing procedure and a machining center for tool performance testing and final product inspection. Only the finest products are packaged for entry into ISCAR’s inventory. THE STANDARDS INSTITUTION OF ISRAEL THE STANDARDS INSTITUTION OF ISRAEL THE STANDARDS INSTITUTION OF ISRAEL

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Table of Content Page Insert selection guide..............................................................................................2-3 Tool selection guide................................................................................................4-8 PICCOCUT................................................................................................. 9-12, 14-16 CHAMGROOVE......................................................................................................... 13 MINCUT...............................................................................................................17-19 HELIFACE...................................................................................... 20-26, 29-31, 34-35 MODULAR-GRIP adapters.................................................................................27-28 HELIFACE boring bars with adapters................................................................36-41 HELIFACE inserts................................................................................................44-50 Exchangeable adapter holders......................................................... 32-33, 42, 51-57 Blocks for blades................................................................................................58-61 CUT-GRIP tools...................................................................................................62-67 CUT-GRIP inserts................................................................................................68-85 TANG-GRIP..........................................................................................................86-89 PENATCUT...........................................................................................................90-95 Special tools..................................................................................................... 97, 114 User guide.........................................................................................................98-113 Alphabetical index.................................................................................................. 116 The Ultimate Expert in Selecting the Best Tool 1

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Face Grooving and Turning Selection Guide A Variety of Inserts for Face Machining Applications W Tmax Face Grooving D min 6-30 mm D M ia. in. D min D max W min W max T max Page Picco 9-12 6 _ 1 3 30 MIFR 18 8 34 1.5 3 9 GFQR 13 12 19 1 2.5 3 12 ∞ 3 6 ∞ HGPL 50 12 ∞ 3 6 ∞ GRIP 45-46 21 ∞ 4 6 ∞ DGN 48-49 2 ISCAR

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USER GUIDE Face Grooving D min 22-80 mm D min D max W min W max T max Page 24 ∞ 3 6 ∞ HFPR/L 44 22 ∞ 2.39 4 5 PENTA 34F 90 TNF 30 ∞ 3 6 ∞ 88-89 GDMY/N 50 ∞ 8 8 25 70 73-75 GIF 8 71-72 80 ∞ 8 8 25 GIFG 8 68 50 ∞ 8 8 25 80 ∞ 7 8 ∞ GIMM 8CC 75 50 ∞ 8 8 ∞ GDMM 8CC 76 3

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USER GUIDE Small Diameter Face Machining Systems B A Tool: HGHR/L see page 22 Insert: GRIP… / HGPL… W = 3 mm Tmax = 6 mm Min. dia. = 12 mm Integral shank toolholder which uses double-ended 3 mm inserts. Used for face grooving and face turning of small parts, for 12 mm minimum groove diameter. B A Tool: HGAER/L… (adapter) see page 29 Tool: HFAER/L… (adapter) see page 30 Insert: HFPR/L… W = 3-6 mm Tmax = 32 mm Min. dia. = 12 mm Exchangeable external adapters. Used with HELIFACE and GRIP inserts, for deep face machining. B A Tool: PCHPR/L see page 91 Insert: PENTA 34F... W = 2.39-4 mm Tmax = 5 mm Min. dia. = 22 mm Pentagonal insert for face grooving and recessing up to 5 mm depth of cut at a minimum 22 mm diameter. C B Tool: PICCO R010 W = 1-3 mm Tmax = 6 mm Min. dia. = 6 mm see pages 9-10 Small solid carbide bars, for machining shallow grooves from 6 mm minimum diameter. 4 ISCAR

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USER GUIDE B Tool: PICCO R015 W = 2.5-3 mm Tmax = 30 mm Min. dia. = 15 mm see page 5 C B Tool: MIFHR ... see page 17 Insert: MIFR … W = 2-3 mm Tmax = 9 mm Min. dia. = 10 mm Small solid carbide bars for machining deep face grooves of up to 30 and 15 mm minimum diameter. MINCUT - A new family of internal face grooving and face turning tools for machining small diameters ranging from 10-34 mm. Strong and stable tangential pocket with internal coolant. C B Tool: MIFHR ... see page 17 Insert: MIFR … W = 1.5-3 mm Tmax = 5.5 mm Min. dia. = 8 mm MINCUT - A new family of internal face grooving and face turning tools for machining small diameters ranging from 8-17 mm. Strong and stable tangential pocket with internal coolant. B C Tool: MGCH 09C Insert: GFQR… W = 1-2.5 mm Tmax = 3 mm Min. dia. = 12 mm see page 13 A screw-clamped insert on an internal coolant solid carbide bar. Used for machining shallow grooves of 12 mm minimum diameter. Main Applications A W B W C W Tmax M ia. in Tmax Di a. Mi n Tma x .M in D Dia Grooving Next to a Shaft External Grooving Internal Grooving 5

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USER GUIDE Medium Diameter Face Machining Systems B A Tool: HFHR/L… see pages 23-26 Insert: HFPR/L… W = 3-6 mm Tmax = 32 mm Min. dia. = 25 mm Integral shank toolholders which use HELIFACE and GRIP inserts. For deep face grooving and side face turning. B A Tool: HFPAD… (adapter) Insert: HFPR/L… W = 3-6 mm Tmax = 22 mm Min. dia. = 25 mm see pages 27-28 Slanted, screw-clamped adapter, used with HELIFACE and GRIP inserts. A part of the MODULAR-GRIP system. Very rigid, for tough face operations. B Tool: TNFFH see page 86 Insert: TNF 3-6C… W = 3-6 mm Tmax = 32 mm Min. dia. = 30 mm Adapter and blade toolholders which use TNF 3-6C inserts. For deep face grooving. B Tool: HFFR/L… see page 29 Insert: HFPR/L… W = 4-6 mm Tmax = 38 mm Min. dia. = 48 mm A B Tool: TNFFA see page 87 Insert: TNF 3-6C… W = 3-6 mm Tmax = 32 mm Min. dia. = 30 mm Economical, double-ended blades which use HELIFACE and GRIP inserts. Recommended for deep face grooving and face turning to a maximum depth of 38 mm. Reinforced blades which use TNF 3-6C inserts. Recommended for face grooving only, can machine along shaft. Excellent chip evacuation. 6 ISCAR

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USER GUIDE B A Tool: PCHPRS/LS see page 94 Insert: PENTA 34F-RS/LS… W = 2.39-4 mm Tmax = 5 mm Min. dia. = 22 mm B A Tool: HFHR/L..-M Insert: HFPR/L… W = 3-6 mm Tmax = 5 mm Min. dia. = 20 mm see page 34 Pentagonal insert for face grooving and recessing next to shoulder to 5 mm depth of cut at a minimum 22 mm diameter. Integral toolholders, used with HELIFACE and GRIP inserts. For machining up to 5 mm depth. 3-6 mm wide inserts can be mounted in the same pocket. B C Tool: HFAIR/L…& HGAIR/L (adapter) see pages 38, 40 Insert: HFPR/L… W = 3-6 mm Tmax = 12 mm Min. dia. = 32 mm Exchangeable, internal coolant, internal adapters. Used with HELIFACE and GRIP inserts. Recommended for deep internal face machining. B C Tool: HFIR/L..-MC Insert: HFPR/L… W = 3-6 mm Tmax = 5 mm Min. dia. = 20 mm see page 41 Boring bars for shallow face machining of up to 5 mm depth. Used with HELIFACE and GRIP inserts. Internal coolant. 3-6 mm width inserts can be mounted on the same pocket. Main Applications A W B W C W Tmax Tmax Tma x a. Di M in Di a. M in a. Di Mi n Grooving Next to a Shaft External Grooving Internal Grooving 7

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USER GUIDE Large Diameter Face Machining Systems B A Tool: CGFG 51-..R/L-P8 see page 67 Insert: GIMY 8… W = 8 mm Tmax = 120 mm Min. dia. = 180 mm Blades used with 8 mm singleended CUT-GRIP inserts. Can machine up to 120 mm depth next to a shaft. Used for large diameters. A B B A Tool: GHFG ..R/L-8 Insert: GDMY 8.. W = 8 mm Tmax = 25 mm Min. dia. = 50 mm see page 62 Integral toolholders, used with 8 mm CUT-GRIP inserts. For heavy machining of medium and large parts. Can machine next to a shaft up to 25 mm depth. B A see page 67 Tool: GAFG ..R/L-8 (adapter) Insert: GDMM 8CC W = 8 mm Tmax = 25 mm Min. dia. = 80 mm Exchangeable adapters, used with 8 mm CUT-GRIP inserts. Can machine up to 25 mm depth next to a shaft. For heavy machining of medium and large parts. Main Applications A W B W C W Tmax Tmax M in . Dia Mi n Tma x Mi n D ia. . Dia Grooving Next to a Shaft External Grooving Internal Grooving 8 ISCAR

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PICCO-010/610 (face grooving) Inserts for Face Grooving Min Bore Dia. W Tmax-a Tmax-a l2 a W l2 l1 dh6 Right-hand shown Dimensions Recommended Machining Data IC228 Designation PICCO R 010.1006-10 PICCO R 010.1506-10 PICCO R 010.1008-10 PICCO R 010.1008-20 PICCO R 010.1008-30 PICCO R 610.1008-10 PICCO R 610.1008-20 PICCO R/L 010.1508-20 PICCO R/L 010.1508-30 PICCO R 010.1508-10 PICCO R 610.1508-10 PICCO R 610.1508-20 PICCO R/L 010.2008-30 PICCO R 010.2008-10 PICCO R 010.2008-20 PICCO R 610.2008-10 PICCO R 610.2008-20 PICCO R 010.2508-10 PICCO R 010.2508-20 PICCO R 010.2508-30 PICCO R 610.2508-10 PICCO R 610.2508-20 PICCO R 010.3008-10 PICCO R 010.3008-20 PICCO R 010.3008-30 PICCO R 610.3008-10 PICCO R 610.3008-20 D1 min 6.0 6.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 W 1.00 1.50 1.00 1.00 1.00 1.00 1.00 1.50 1.50 1.50 1.50 1.50 2.00 2.00 2.00 2.00 2.00 2.50 2.50 2.50 2.50 2.50 3.00 3.00 3.00 3.00 3.00 Tmax-a 1.50 2.00 1.50 1.50 1.50 1.50 1.50 2.50 2.50 2.50 2.50 2.50 3.00 3.00 3.00 3.00 3.00 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 d 6.00 6.00 7.00 7.00 7.00 6.00 6.00 7.00 7.00 7.00 6.00 6.00 7.00 7.00 7.00 6.00 6.00 7.00 7.00 7.00 6.00 6.00 7.00 7.00 7.00 6.00 6.00 a 5.20 5.20 5.90 5.90 5.90 5.20 5.20 5.90 5.90 5.90 5.20 5.20 5.90 5.90 5.90 5.20 5.20 5.90 5.90 5.90 5.20 5.20 5.90 5.90 5.90 5.20 5.20 l2 11.0 11.0 11.0 21.0 30.0 11.0 20.0 21.0 30.0 11.0 11.0 20.0 30.0 11.0 21.0 11.0 20.0 11.0 21.0 30.0 11.0 20.0 11.0 21.0 30.0 11.0 20.0 l1 26.00 26.00 26.00 35.00 45.00 26.00 35.00 35.00 45.00 26.00 26.00 35.00 45.00 26.00 35.00 26.00 35.00 26.00 35.00 45.00 26.00 35.00 26.00 35.00 45.00 26.00 35.00 f face-groove (mm/rev) 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.06 0.02-0.06 0.02-0.06 0.02-0.06 0.02-0.06 l l l l l l l l l l l l l l l l l l l l l l l l l l l • Only right-hand inserts are available as standard • All inserts are with sharp corners • For detailed cutting data, see pages 108-109. For holders, see pages: PICCO/MG PCO (holder) (14-16). 9

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PICCO-010 (round face groove) Inserts for Round Profile Face Grooving l1 dh6 Tmax-a a W l2 Right-hand shown D1min. Dimensions Recommended Machining Data IC1008 Designation PICCO R 010.1005-10 PICCO R 010.1005-20 PICCO R 010.1608-10 PICCO R 010.1608-20 PICCO R 010.2010-10 PICCO R 010.2010-20 PICCO R 010.2512-10 PICCO R 010.2512-20 PICCO R 010.3015-10 PICCO R 010.3015-20 D1 min 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 W 1.00 1.00 1.60 1.60 2.00 2.00 2.50 2.50 3.00 3.00 R 0.50 0.50 0.80 0.80 1.00 1.00 1.25 1.25 1.50 1.50 Tmax-a 2.00 2.00 3.00 3.00 4.00 4.00 5.00 5.00 6.00 6.00 d 7.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 a 5.90 5.90 5.90 5.90 5.90 5.90 5.90 5.90 5.90 5.90 l2 11.0 20.0 11.0 20.0 11.0 20.0 11.0 20.0 11.0 20.0 l1 26.00 35.00 26.00 35.00 26.00 35.00 26.00 35.00 26.00 35.00 f face-groove (mm/rev) 0.01-0.04 0.01-0.04 0.01-0.05 0.01-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 l l l l l l l l l l • Only right-hand inserts are available as standard. Left-hand inserts on request. • For detailed cutting data, see pages 108-109. For holders, see pages: PICCO/MG PCO (holder) (14-16). PICCO-620 (groov. along shaft) Inserts for Grooving Along a Shaft Dmin 6 mm l1 dh6 Tmax-a a W l2 Right-hand shown D1min. Dimensions Recommended Machining Data IC1008 Designation PICCO R 620.1006-20 PICCO R 620.1506-20 PICCO R 620.2006-20 PICCO R 620.2506-20 PICCO R 620.3006-20 D1 min 6.0 6.0 6.0 6.0 6.0 W 1.00 1.50 2.00 2.50 3.00 Tmax-a 2.00 3.00 4.00 5.00 6.00 d 6.00 6.00 6.00 6.00 6.00 a 5.20 5.20 5.20 5.20 5.20 l2 20.0 20.0 20.0 20.0 20.0 l1 35.00 35.00 35.00 35.00 35.00 f face-groove (mm/rev) 0.01-0.04 0.01-0.05 0.02-0.06 0.02-0.06 0.02-0.06 l l l l l • Only right-hand inserts are available as standard. Left-hand inserts on request. • All carbide inserts are with sharp corners • For detailed cutting data, see pages 108-109. For holders, see pages: PICCO/MG PCO (holder) (14-16). 10 ISCAR

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PICCO-016/020 (face grooving) Inserts with Coolant Holes for Deep Face Grooving l1 dh6 R0.2 a W R0.2 Right-hand shown Tmax-a 6.3 D1 min. Dimensions Recommended Machining Data IC1008 Designation PICCO R 016.0300-10 PICCO R 016.0300-20 PICCO R 016.0400-10 PICCO R 016.0400-20 PICCO R 020.0300-25 PICCO R 020.0300-30 PICCO R 020.0300-35 PICCO R 020.0300-40 PICCO R 020.0400-25 PICCO R 020.0400-30 PICCO R 020.0400-35 PICCO R 020.0400-40 PICCO R 020.0500-20 PICCO R 020.0500-25 PICCO R 020.0500-30 PICCO R 020.0500-35 PICCO R 020.0500-40 D1 min 16.0 16.0 16.0 16.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 W 3.00 3.00 4.00 4.00 3.00 3.00 3.00 3.00 4.00 4.00 4.00 4.00 5.00 5.00 5.00 5.00 5.00 Tmax-a 10.00 20.00 10.00 20.00 25.00 30.00 35.00 40.00 25.00 30.00 35.00 40.00 20.00 25.00 30.00 35.00 40.00 d 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 a 5.50 5.50 6.00 6.00 5.50 5.50 5.50 5.50 6.00 6.00 6.00 6.00 6.50 6.50 6.50 6.50 6.50 l1 30.00 40.00 30.00 40.00 45.00 50.00 55.00 60.00 45.00 50.00 55.00 60.00 40.00 45.00 50.00 55.00 60.00 f face-groove (mm/rev) 0.01-0.05 0.01-0.05 0.01-0.05 0.01-0.05 0.01-0.05 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.06 0.01-0.06 0.01-0.05 0.01-0.05 0.02-0.06 0.02-0.06 0.02-0.06 0.02-0.05 0.02-0.05 l l l l l l l l l l l l l l l l l • All inserts have two coolant holes which may be used with coolant pressure up to 100 bars. • For detailed cutting data, see pages 108-109. For holders, see pages: PICCO/MG PCO (holder) (14-16). 11

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PICCO-015 (face grooving) Inserts for Deep Face Grooving l1 dh6 Tmax-a a W l2 Right-hand shown Tmax-a D1min. W Dimensions Recommended Machining Data IC228 Designation PICCO R 015.2515-20 PICCO R/L 015.3015-20 PICCO R 015.3015-30 D1 min 15.0 15.0 15.0 W 2.50 3.00 3.00 Tmax-a 20.00 20.00 30.00 d 7.00 7.00 7.00 a 5.90 5.90 5.90 l2 20.0 20.0 30.0 l1 35.00 35.00 45.00 f face-groove (mm/rev) 0.01-0.04 0.02-0.05 0.01-0.04 l l l • Only right-hand inserts are available as standard. Left-hand inserts on request. • All inserts are with sharp corners. • For detailed cutting data, see pages 108-109. For holders, see pages: PICCO/MG PCO (holder) (14-16). Min Bore Dia. W Tmax. L1 PICCO Mini-Bar Tool Kit Face Grooving KIT Picco SET-4R Designation PICCO PICCO PICCO PICCO PICCO PICCO 16.D6 R/L 010.1008-10 R/L 010.1508-10 R/L 010.2008-10 R/L 010.2508-20 R/L 010.3008-20 Mini Bore Dia. L1 Tmax W Pcs. 8.0 11 1.5 8.0 11 2.5 8.0 11 3.0 8.0 21 3.5 8.0 21 3.5 1x 1.0 1x 1.5 1x 2.0 1x 2.5 1x 3.0 1x Designation Holder Mini Carbide Mini Carbide Mini Carbide Mini Carbide Mini Carbide Bar Bar Bar Bar Bar Available grade: IC228. KIT PICCO Face Contains One Toolholder and a Set of Solid Carbide Miniature Face Turning and Grooving Boring Bars KITS D1 min W Designation KIT PICCO SET-4R D1 min 8.0 W min 1.00 W max 3.00 12 ISCAR

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MGCH-C (face) Face Machining Inserts for Dmin 12 - Dmax 19 mm Penetration Range, Using GFQR Inserts L max MGCH 09C f l1 Designation MGCH 09C For inserts, see pages: GFQR (13). For holders, see pages: PICCO/MG PCO (holder) (14). d (MG PCO-16-9) The same tool applies for right-and left-machining D min 12.00 d 9.00 l1 83.50 L max 65.0 f 5.5 MG PCO Holder Bar for Adjustable Shank 15 75 16 MG PCO-16-9 Spare Parts Designation MGCH-C (face) Screw SR 76-2145 Key T-15/5 GFQR Face Grooving Inserts l Tmax-a f W R . 5 D1min Dimensions Recommended Machining Data IC528 Designation GFQR 12-1.00-0.05 GFQR 12-1.50-0.20 GFQR 12-2.00-0.20 GFQR 12-2.50-0.20 (1) W±0.02 1.00 1.50 2.00 2.50 (2) R 0.05 0.20 0.20 0.20 Tmax-a 1.50 2.50 3.00 3.00 D1 min(1) 12.0 12.0 12.4 13.0 D1 max(2) 16.0 17.0 18.0 19.0 f face-groove (mm/rev) 0.01-0.04 0.01-0.04 0.02-0.05 0.02-0.05 l l l l • For detailed cutting data, see pages 108-109. Minimum penetration diameter Maximum penetration diameter 13

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