Flash Turn Economical

 

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Engineering for maximum economical turning performance

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for g d re mnin ee mu ur e gin i l T nc En axmica rma M ono erfo Ec P Engineered for Maximum Economical Turning Performance CTI E F F E COST ROACH APP W E N VE TURNING LINE CNMG 0904.. CNMG 1204.. w w w. i s c a r. c o m

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E Ec M ng on a ine o e Pe mic xim red rfo al u fo r rm TURN m an ce in Small Size Cost Saving Inserts In many turning applications, people tend to use larger inserts than are actually required for the machining parameters being applied. To fill the niche, ISCAR is introducing a wide range of ISOTURN small sized inserts, which provide an economical advantage per cutting edge. The new inserts are available in a wide range of geometries, corner radii, new chipformers and the most advanced SUMO TEC carbide grades. The available geometries are WNMG 0604.., WNMG 06T3.., WNMX 0606.., CNMG 0904.., CNMX 0906.., SNMG 0904.., DNMG 1104.., TNMG 1604.. and TNMX 1606... These inserts are generally thicker than the standard inserts of the same sizes, thus providing higher durability. They can run at feed rates similar to the larger inserts. inserts in WNMX, CNMX and TNMX geometries. These inserts, like their larger counterparts, have high positive radial helical cutting edges and positive rake angles, which is a combination that substantially reduces cutting forces and thus enables machining at higher cutting loads. Among the small economical inserts there is a new geometry: YNMG 1604… , which fits into the standard pocket of the VNMG 1604… insert (the seat needs to be replaced with the IYSN 322 seat). The YNMG 1604… insert features a 25º corner angle. This new insert was designed for turning of very narrow V-shaped grooves which cannot be machined by the standard 35º inserts. As the ISO turning applications are used extensively in the metal cutting industry, the new inserts and tools can be used on applications where large inserts are unnecessarily used instead of using smaller, more economical inserts which can do the same job successfully. This recommendation excludes heavy interrupted applications. g 4.76 3.18 ISCAR is adding the small sized HELITURN LD 2 ISCAR

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for g d re mnin ee mu ur e gin i l T nc En axmica rma M ono erfo Ec P The 3/8” inscribed circle FLASHTURN inserts can cover about 75% of turning applications, as the most popular D.O.C. range is between 1 to 3 mm. Tool life (min) Therefore, small sized inserts can handle this machining range, reducing costs, when compared to the 1/2” inscribed circle larger inserts being widely used in such applications. Tool Life vs. Insert Size 60 50 40 30 20 Material: SAE4340 Coolant: emulsion WNMG 060408 WNMG 080408 Cutting conditions: Vc=180 m/min f=0.35 mm/rev ap=3 mm 10 When 3 to 6 mm D.O.C. is required, the 1/2” inscribed circle insert size should be used. Percentage of Users 90 80 70 Depth of Cut vs. Insert Size WNMG 06... 60 50 75% 0.5-3 mm WNMG 08... 40 30 20 10 25% 3-6 mm Depth of cut 3

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WNMG-F3P Double-Sided Trigon Inserts for Semi-Finishing and Finishing Applications 95° 95° 95º 80° l r di Dimensions S Tough Ö Hard Recommended Machining Data IC8250 IC8150 Designation WNMG 060404-F3P WNMG 060408-F3P WNMG 060412-F3P l 6.52 6.52 6.52 di 9.52 9.52 9.52 S 4.76 4.76 4.76 r 0.40 0.80 1.20 (mm) 0.50-2.50 0.90-3.00 1.30-3.00 ap (mm/rev) 0.07-0.25 0.08-0.25 0.10-0.25 f l l l l l l WNMG-M3P Double-Sided Trigon Inserts for Medium Machining Conditions on Steel 95° 95° 95º 80° l r di Dimensions S Tough Ö Hard Recommended Machining Data IC8250 IC8150 Designation WNMG 06T304-M3P WNMG 06T308-M3P WNMG 06T312-M3P WNMG 060404-M3P WNMG 060408-M3P WNMG 060412-M3P l 6.52 6.52 6.52 6.52 6.52 6.52 di 9.52 9.52 9.52 9.52 9.52 9.52 S 3.90 3.90 3.90 4.76 4.76 4.76 r 0.40 0.80 1.20 0.40 0.80 1.20 (mm) 0.45-2.50 0.50-3.00 0.80-3.00 0.45-2.50 0.50-3.00 0.80-3.00 ap (mm/rev) 0.10-0.45 0.15-0.50 0.18-0.60 0.10-0.45 0.15-0.50 0.18-0.60 f l l l l l l l l l 4 ISCAR

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for g d re mnin ee mu ur e gin i l T nc En axmica rma M ono erfo Ec P WNMG-M3M Trigon Double-Sided Inserts for Machining Stainless and Low Carbon Steel 95° 95° 95º 80° l r di Dimensions S Tough Ö Hard Recommended Machining Data IC6025 IC6015 IC806 Designation WNMG 060404-M3M WNMG 060408-M3M WNMG 060412-M3M l 6.52 6.52 6.52 di 9.52 9.52 9.52 S 4.76 4.76 4.76 r 0.40 0.80 1.20 ap (mm) 0.50-3.50 0.50-3.50 0.50-3.50 f (mm/rev) 0.12-0.40 0.15-0.50 0.20-0.60 l l l l l l l l l WNMG-NF Double-Sided Trigon Inserts for Semi-Finishing and Finishing Applications 95° 95° 95º 80° l r di Dimensions S Tough Ö Hard Recommended Machining Data IC520N IC8350 IC8250 IC530N IC30N IC8150 IC20N IC908 IC807 IC907 Designation WNMG 06T301-NF WNMG 06T302-NF WNMG 06T304-NF WNMG 06T308-NF WNMG 060402-NF WNMG 060404-NF WNMG 060408-NF l 6.52 6.52 6.52 6.52 6.52 6.52 6.52 di 9.52 9.52 9.52 9.52 9.52 9.52 9.52 S 3.90 3.90 3.90 3.90 4.76 4.76 4.76 r 0.10 0.20 0.40 0.80 0.20 0.40 0.80 IC20 (mm) 0.20-1.00 0.30-1.50 0.40-2.50 0.60-3.00 0.30-3.00 0.60-3.00 0.80-3.00 ap (mm/rev) 0.05-0.15 0.08-0.17 0.07-0.25 0.08-0.25 0.05-0.20 0.08-0.25 0.08-0.25 f l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l 5

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WNMG-GN Double-Sided Trigon Inserts for General Applications 95º 95° 95° 80° l r di Dimensions S Tough Ö Hard Recommended Machining Data IC3028 IC8350 IC8250 IC8150 Designation WNMG 06T304-GN WNMG 06T308-GN WNMG 06T312-GN WNMG 060404-GN WNMG 060408-GN WNMG 060412-GN l 6.52 6.52 6.52 6.52 6.52 6.52 di 9.52 9.52 9.52 9.52 9.52 9.52 S 3.90 3.90 3.90 4.76 4.76 4.76 r 0.40 0.80 1.20 0.40 0.80 1.20 ap (mm) 1.00-3.50 1.00-3.50 1.50-4.00 1.00-3.50 1.00-3.50 1.50-4.00 f (mm/rev) 0.14-0.40 0.16-0.45 0.18-0.45 0.14-0.40 0.16-0.45 0.18-0.45 l l l l l l l l l l l WNMG-PP Double-Sided Trigon Inserts for Machining Very Ductile Materials at Medium Cutting Conditions 80° l IC20 l 95° 95° 95º r di Dimensions S Tough Ö Hard IC520M Recommended Machining Data IC3028 IC8350 IC6025 IC8250 IC530N IC6015 IC8150 IC30N IC20N IC807 IC907 Designation WNMG 06T304-PP WNMG 06T308-PP WNMG 060404-PP WNMG 060408-PP l 6.52 6.52 6.52 6.52 di 9.52 9.52 9.52 9.52 S 3.90 3.90 4.76 4.76 r 0.40 0.80 0.40 0.80 ap (mm) 1.00-3.00 1.00-3.00 1.00-3.00 1.00-3.00 f (mm/rev) 0.14-0.30 0.14-0.30 0.14-0.30 0.14-0.30 IC28 l l l l l l l l l l l l l l l l l l l FEC F E T COS ROACH APP 6 NEW TIVE ISCAR IC20

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for g d re mnin ee mu ur e gin i l T nc En axmica rma M ono erfo Ec P WNMG-SF Double-Sided Trigon Inserts for Super Finishing 95º 95° 95° 80° l r di Dimensions S Tough Ö Hard Recommended Machining Data IC530N IC520N IC807 IC907 Designation WNMG 06T302-SF WNMG 06T304-SF l 6.52 6.52 di 9.52 9.52 S 3.90 3.90 r 0.20 0.40 (mm) 0.30-1.50 0.30-1.50 ap (mm/rev) 0.02-0.15 0.05-0.15 f l l l l l WNMG-TF Double-Sided Trigon Inserts for Machining a Wide Range of Materials at Medium Cutting Conditions 95º 95° 95° 80° l r di Dimensions S Recommended Machining Data Tough Ö Hard IC3028 IC6025 IC8250 IC6015 IC8150 IC20N IC806 IC807 IC907 Designation WNMG 06T304-TF WNMG 06T308-TF WNMG 06T312-TF WNMG 060404-TF WNMG 060408-TF WNMG 060412-TF l 6.52 6.52 6.52 6.52 6.52 6.52 di 9.52 9.52 9.52 9.52 9.52 9.52 S 3.90 3.90 3.90 4.76 4.76 4.76 r 0.40 0.80 1.20 0.40 0.80 1.20 ap (mm) 1.00-3.00 1.00-3.00 1.00-4.00 1.00-3.00 1.00-3.00 1.00-4.00 f (mm/rev) 0.12-0.35 0.12-0.35 0.15-0.40 0.12-0.35 0.12-0.35 0.15-0.35 l l l l l l l l l l l l l l l l l l l l l l l l IC20 l l l l l 7

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WNMG-VL Double-Sided Trigon Inserts with a Chipformer for High Temperature Alloys and Stainless Steel Valves 80° l 95º 95° 95° r di S Dimensions Recommended Machining Data IC908 Designation WNMG 06T308-VL l 6.52 di 9.52 S 3.90 r 0.80 (mm) 0.50-3.00 ap (mm/rev) 0.07-0.25 f l WNMG-WF Double-Sided Trigon Wiper Inserts for Finishing Operations at High Feeds 95º 95° 95° 80° l r di Dimensions S Recommended Machining Data Tough Ö Hard IC807 IC907 Designation WNMG 060402-WF WNMG 060404-WF WNMG 060408-WF l 6.52 6.52 6.52 di 9.52 9.52 9.52 S 4.76 4.76 4.76 r 0.20 0.40 0.80 ap (mm) 0.20-3.00 0.50-3.00 0.80-3.50 f (mm/rev) 0.05-0.25 0.05-0.30 0.07-0.30 l l l l 8 ISCAR

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for g d re mnin ee mu ur e gin i l T nc En axmica rma M ono erfo Ec P WNMG-WG Double-Sided Trigon Wiper Inserts for High Surface Finish at High Feed Turning 95º 95° 95° 80° l r di S Recommended Machining Data IC520N Dimensions Tough Ö Hard IC530N IC3028 IC8250 IC8150 IC20N IC807 IC907 Designation WNMG 06T304-WG WNMG 06T308-WG WNMG 060404-WG WNMG 060408-WG di 9.52 9.52 9.52 9.52 l 6.52 6.52 6.52 6.52 S 3.90 3.90 4.76 4.76 r 0.40 0.80 0.40 0.80 (mm) 0.40-3.00 0.60-3.50 0.40-3.00 0.60-3.50 ap (mm/rev) 0.10-0.35 0.10-0.50 0.10-0.35 0.10-0.50 f l l l l l l l l l l l l l l l l l l l WNMX-M3PW Double-Sided Trigon Inserts with High Helical Cutting Edge for High Metal Removal Rates 80° l 95º 95° 95° r di Dimensions S Tough Ö Hard Recommended Machining Data IC8250 IC8150 IC807 Designation WNMX 060604-M3PW WNMX 060608-M3PW di 9.52 9.52 r 0.40 0.80 S 4.41 4.41 l 6.50 6.50 ap (mm) 1.50-4.00 1.50-4.00 f (mm/rev) 0.25-0.40 0.25-0.40 l l l l l 9

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WNMX-M4MW Double-Sided Trigon Inserts for Machining Stainless Steel, High Temperature Alloys and Soft, Low Carbon Steel 80° 88º 80º l 95º 95° 95° r Wiper zone r di S Recommended Machining Data Dimensions Tough Ö Hard IC6025 IC6015 Designation WNMX 060604-M4MW WNMX 060608-M4MW di 9.52 9.52 r 0.40 0.80 S 4.41 4.41 l 6.50 6.50 ap (mm) 1.50-4.00 1.50-4.00 f (mm/rev) 0.25-0.40 0.25-0.40 l l l l EFF T S H CO ROAC APP NEW E ECTIV 10 ISCAR

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for g d re mnin ee mu ur e gin i l T nc En axmica rma M ono erfo Ec P WNMA Double-Sided Trigon Inserts for Short Chipping Materials such as Cast Iron 95º 95° 95° 80° l r di Dimensions S Tough Ö Hard Recommended Machining Data IC5010 IC5005 IC428 Designation WNMA 06T304 WNMA 06T308 WNMA 06T312 WNMA 060404 WNMA 060408 l 6.52 6.52 6.52 6.52 6.52 di 9.52 9.52 9.52 9.52 9.52 S 3.90 3.90 3.90 4.76 4.76 r 0.40 0.80 1.20 0.40 0.80 (mm) 0.50-2.00 1.00-3.00 1.50-3.50 1.00-3.00 1.00-3.00 ap (mm/rev) 0.03-0.29 0.03-0.38 0.03-0.43 0.03-0.48 0.03-0.48 f l l l l l l l l l l l l l 11

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PWLNR/L-X Lever Lock External Turning Toolholders for Negative HELITURNLD Trigon Inserts 95° 95° h h f l2 l1 l1 125.00 150.00 b Right-hand shown Designation PWLNR/L 2020K-06X PWLNR/L 2525M-06X h 20.0 25.0 b 20.0 25.0 l2 25.0 20.0 f 25.0 32.0 Ga° -6 -6 Gr° -6 -6 Insert WNMX 0606 WNMG 0604 WNMX 0606 WNMG 0604 Spare Parts Designation PWLNR/L 2020K-06X PWLNR/L 2525M-06X Seat TWX 3 TWX 3 Spring Pin SP 3 SP 3 Punch PN 3-4 PN 3-4 Lever LR 3 LR 3 Screw SR 117-2014 SR 117-2014 Hex Flag Key HW 2.5/5 HW 2.5/5 WNMX 0606... WNMG 0604... TWX 3 TWN 3 12 ISCAR

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for g d re mnin ee mu ur e gin i l T nc En axmica rma M ono erfo Ec P CNMG-F3P Double-Sided 80° Rhombic Inserts for Semi-Finishing and Finishing Applications 80° 95º 75° 95° 95° 75° di r l S Dimensions Recommended Machining Data IC8250 IC8150 Designation CNMG 090404-F3P CNMG 090408-F3P l 9.67 9.67 di 9.52 9.52 S 4.76 4.76 r 0.40 0.80 ap (mm) 0.50-3.50 0.90-3.50 f (mm/rev) 0.07-0.25 0.08-0.25 l l l l CNMG-M3P Double-Sided 80° Rhombic Inserts for Medium Machining Conditions on Steel 80° 95º 75° 95° 95° 75° di r l S Dimensions Tough Ö Hard Recommended Machining Data IC8250 IC8150 Designation CNMG 090404-M3P CNMG 090408-M3P l 9.67 9.67 di 9.52 9.52 S 4.76 4.76 r 0.40 0.80 (mm) 0.40-4.00 0.50-4.50 ap (mm/rev) 0.10-0.30 0.15-0.50 f l l l l CNMG-M3M Double-Sided 80° Rhombic Inserts for Machining Stainless and Low Carbon Steel 75° 75° 80° 95° 95° 95º di r l S Recommended Machining Data Dimensions Tough Ö Hard IC6025 IC6015 IC806 Designation CNMG 090404-M3M CNMG 090408-M3M l 9.67 9.67 di 9.52 9.52 S 4.76 4.76 r 0.40 0.80 ap (mm) 0.40-4.00 0.50-4.50 f (mm/rev) 0.12-0.40 0.15-0.50 l l l l l l 13

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CNMX-M3PW Double-Sided 80° Rhombic Inserts with High Helical Cutting Edge for High Metal Removal Rates F 88º 80º di 95° 95º 95° r Wiper zone F l S Dimensions Tough Ö Hard Recommended Machining Data IC8250 IC8150 Designation CNMX 090604-M3PW CNMX 090608-M3PW l 9.67 9.67 di 9.52 9.52 S 4.41 4.41 r 0.40 0.80 (mm) 1.00-4.50 1.50-5.00 ap (mm/rev) 0.20-0.50 0.25-0.60 f l l l l CNMX-M4MW Double-Sided 80° Rhombic Inserts with High Helical Cutting Edge, for High Metal Removal Rates of Stainless Steel di F 88º 80º S 95° 95º 95° r Wiper Zone Dimensions F l Tough Ö Hard Recommended Machining Data IC6025 IC6015 Designation CNMX 090604-M4MW CNMX 090608-M4MW l 9.67 9.67 di 9.52 9.52 S 4.41 4.41 r 0.40 0.80 (mm) 0.80-4.00 1.00-5.00 ap (mm/rev) 0.15-0.45 0.20-0.60 f l l l l 14 ISCAR

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for g d re mnin ee mu ur e gin i l T nc En axmica rma M ono erfo Ec P PCLNR/L-X Lever Lock Toolholders for CNMX-M3PW HELITURNLD 80° Rhombic Inserts 95° 95° h h f l2 l1 l1 125.00 150.00 b Right-hand shown Designation PCLNR/L 2020K-09X (1) PCLNR/L 2525M-09X (1) (1) b 20.0 25.0 h 20.0 25.0 l2 25.0 25.0 f 25.0 32.0 Ga° -6 -6 Gr° -6 -6 Insert CNMX 0906 CNMG 0904 CNMX 0906 CNMG 0904 Supplied with TCX 3 seat for CNMX 0904.. inserts. For CNMG 0904.. inserts, use TCN 323 optional seat. Spare Parts Designation PCLNR/L 2020K-09X PCLNR/L 2525M-09X Seat TCX 3 TCX 3 Seat 1 TCN 323 TCN 323 Spring Pin SP 3 SP 3 Lever LR 3 LR 3 Hex Flag Key HW 2.5/5 HW 2.5/5 Punch PN 3-4 PN 3-4 Screw 1 SR 117-2014 SR 117-2014 CNMX 0906... CNMG 0904... TCX 3 TCN 323 15

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