Catalog ISCAR's Solutions for the Heavy Industries

 

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This brochure shows ISCAR's specially designed tools for ship building, large turbine generators and large gear parts.

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The heavy industry is a very special niche in the metal cutting business. The tools used for specific applications in this industry are in many cases specially tailored. Their design and manufacture require special skills and facilities. Ingersoll has an experienced team with a long history of providing tools which are being successfully used by the leading companies in the power plant, large engine, turbine, construction and other large parts industries. The combination of Ingersoll’s design teams and the most advanced geometries and tool materials provide the most efficient solutions for fast production and reduced machining costs.

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S-MAX A precision high positive tangential insert with 4 cutting edges, that guarantees maximum cutting performance. The latest formed rake face for reducing cutting forces and advanced grade technology provide maximum efficiency and tool life. Precision wiper flats provide outstanding surface finish. Sizes range from 8.5 to 25 mm. Ingersoll´s `Double Backbone´ Solutions for Heavy Industry Machining V-MAX A precision high positive tangential insert with 8 cutting edges. Available in several cutting edge options for workpiece materials such as carbon steel, aluminum or iron.

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Special form cutter using tangentially clamped inserts made from the latest submicron grades. Provides improved cutting edge life and increased feed rate capability. For machining switch tongue and all other profiles. Special form cutter for machining manganese or steel crossings with transition rail machining, eliminates hard finishing. Integral shank and face mount web milling. Positive rake cutting action reduces cutting forces and dramatically improves tool consistency for difficult-to-clamp rail shapes.

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Special web mill cutter of latest design, which uses tangentially clamped inserts with chipformers for maximum metal removal by exerting low cutting forces.

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Slotting cutter for machining coil slots. Combination rough, semi-finish or dedicated finishing of generator rotor slotters. S-MAX inserts with a unique shape to provide both RH and LH cutting edges on the same insert. Reduces carbide inventory and eliminates possibility of incorrect insert loading. Ø1000 mm

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Ø500 mm Slotting cutter for machining flex slots. Positive rake angle inserts and special cutting form improves chip evacuation from deep, thin slots.

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Indexable form milling cutter for roughing and finishing internal and external gears. Gear tooth forms can be involute or straight. Special form cutter for machining compressor screws, male or female.

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Hob indexable milling cutter for high productivity roughing and finishing of gears.

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Combination face mill for rough and semi-finish of head faces. Combined rough and semi-finish head deck milling by using the stable face mounted wiper insert system. An elliptical wiper cutting edge reduces the time spent for pre-setting. The tangential insert concept allows close pitch cutters and simple insert screw access.

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Heavy duty milling cutter for rough machining of block ends. Lead angle or shoulder style face mills, depending on engine block shape. Boring tool for rough and finish cylinder boring. Positive 8-sided V-MAX inserts reduce created heat and workpiece thermal distortion. Improves insert life.

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Heavy duty milling cutter for steel billet machining.

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Scalping modular system for machining aluminum ingots. Dedicated rough, semi-finish and finish cutters provide excellent chip control, as well as the required surface finish. Ø2000 mm Slab mill cutter for machining copper and copper alloys.

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Ø400 mm Form milling cutter for weld preparation. Ø500 mm Edge mill cutter with interchangeable cartridges for machining weld preparation for offshore components and steel construction.

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ISCAR LTD. Headquarters Tefen 24959, Israel Tel + 972 (0)4 997 0311 Fax + 972 (0)4 987 3741 www.iscar.com headquarter@iscar.co.il Argentina ISCAR TOOLS ARGENTINA SA Monteagudo 222 1437 Buenos Aires Tel + 54 114 912 2200 Fax + 54 114 912 4411 admin@iscararg.com.ar Australia ISCAR AUSTRALIA Pty LTD. 38-42 Seville Street East Fairfield NSW 2165 Tel + 61 (0) 2 9723 1177 Fax + 61 (0) 2 9723 1155 iscaraus@iscar.com.au www.iscar.com.au Austria ISCAR AUSTRIA GmbH Im Stadtgut C 2 A-4407 Steyr-Gleink Tel + 43 7252 71200-0 Fax + 43 7252 71200-999 office@iscar.at www.iscar.at Belarus ISCAR BELARUS (Representative Office) Nachimova str. 12, office 101 220033 Minsk Tel/Fax: +375 17 298-13-67/58 ovsey_imc_belarus@sml.by www.iscar.ru Belgium n.v. ISCAR Benelux s.a. Roekhout 13 B 1702 Dilbeek (Groot-Bijgaarden) Tel + 32 (0) 2 464 2020 Fax + 32 (0) 2 522 5121 info@iscar.be www.iscar.be Bosnia Representative Office Kralja Tvrtka I br. 17 BIH- 72000 Zenica Tel +387 32 201 100 Fax +387 32 201 101 info@iscar.ba Brazil Iscar do Brasil Coml. Ltda. Rodovia Miguel Melhado Campos, Km 79, Bairro Moinho CEP: 13280-000 - Vinhedo - SP Tel + 55 19 3826-7100 Fax + 55 19 3826-7171 DDG 0800 701 8877 iscar@iscarbrasil.com.br www.iscar.com.br Bulgaria ISCAR BULGARIA 37 A, “N. Petkov” str. Floor 2; Room 12 6100 Kazanlak Tel/Fax +359 431 62557 aa_iscar@infotel.bg Canada ISCAR TOOLS INC. 2100 Bristol Circle Oakville, Ontario L6H 5R3 Tel + 1 905 829 9000 Fax + 1 905 829 9100 admin@iscar.ca www.iscar.ca China ISCAR CHINA 7B21, Hanwei Plaza, 7 Guanghua Road Chaoyang District Bejiing 100004 Tel + 86 10 6561 0261/2/3 Fax + 86 10 6561 0264 iscar@iscar.com.cn www.iscar.com.cn Croatia ISCAR ALATI d.o.o. J. Jelačiča 134 CRO-10430 Samobor Tel + 385 (0) 1 33 23 301 Fax + 385 (0) 1 33 76 145 iscar@zg.t-com.hr www.iscar.hr Czech Republic ISCAR CR s.r.o. Mánesova 73, 301 00 Plzen Tel + 420 377 420 625 Fax + 420 377 420 630 iscar@iscar.cz www.iscar.cz Finland ISCAR FINLAND OY Ahertajantie 6 02100 Espoo Tel +358-(0)9-439 1420 Fax +358-(0)9-466 328 info@iscar.fi France ISCAR FRANCE SAS 8, Rue Georges Guynemer 78286 GUYANCOURT Cedex Tel + 33 (0)1 30 12 92 92 Fax + 33 (0)1 30 43 88 22 info@iscar.fr www.iscar.fr Germany ISCAR Germany GmbH Eisenstockstrasse 14 D 76275 Ettlingen Tel + 49 (0) 72 43 9908-0 Fax + 49 (0) 72 43 9908-93 gmbh@iscar.de www.iscar.de Hungary ISCAR HUNGARY kft Kassai u 151 H 1142 Budapest Tel + 36 1 251 5688 Fax + 36 1 251 4757 iscar@iscar.hu www.iscar.hu Italy ISCAR ITALIA srl Via Mattei 49 / 51 20020 Arese [MI] Tel + 39 02 93 528 1 Fax + 39 02 93 528 213 marketing@iscaritalia.it www.iscaritalia.it Japan ISCAR JAPAN LTD. Head Office 15th Floor, Senri Asahi Hankyu Building 1-5-3, Shinsenri-Higashimachi Toyonaka-Shi, Osaka 560-0082 Tel + 81 6 6835 5471 Fax +8 1 6 6835 5472 iscar@iscar.co.jp www.iscar.co.jp Macedonia Representative Office Londonska 19/4 MK-1000 Skopje Tel +389 2 309 02 52 Fax +389 2 309 02 54 info@iscar.com.mk México ISCAR DE MÉXICO, S.A de C.V. Fray Pedro de Gante 15 Col. Cimatario Querétaro, Qro. C.P. 76030 Tel + 52 (442) 214 5505 Fax + 52 (442) 214 5510 iscarmex@iscar.com.mx www.iscar.com.mx The Netherlands ISCAR NEDERLAND B.V. Postbus 704, 2800 AS Gouda Tel + 31 (0) 182 535523 Fax + 31 (0) 182 572777 info@iscar.nl www.iscar.nl New Zealand ISCAR PACIFIC LTD. 1/501 Mt. Wellington Hwy. Mt. Wellington Auckland Tel + 64 9 5731280 Fax + 64 9 5730781 iscar@iscarpac.co.nz Poland ISCAR POLAND Sp. z o.o. ul. Gospodarcza 14 40-432 Katowice Tel + 48 32 735 7700 Fax + 48 32 735 7701 iscar@iscar.pl www.iscar.pl Portugal ISCAR Portugal, SA Avd.Dr.Domingos Caetano de Sousa Fracção B, Nº 541 4520-165 Santa Maria da Feira Tel + 351 256 579950 Fax + 351 256 586764 geral@iscarportugal.pt www.iscarportugal.pt Romania ISCAR Tools SRL Str. Batistei nr. 5 Et. 4, Ap. 10 Bucharest Tel + 40 21 310 1108 Fax + 40 21 310 1109 iscar-romania@iscar.com Russia Moscow ISCAR RUSSIA LLC Malaya Andronievskaya str., 20/8 109554 Moscow Tel/fax +7 095 956 47 69 iscar@iscar.ru www.iscar.ru Chelyabinsk ISCAR Russian Federation East 21v, Lenin Ave., Office 601A, Chelyabinsk 454091 Tel/fax +7 351 2672988 rfe@iscar.com www.iscar.ru Serbia ISCAR TOOLS d.o.o. Autoput 22 SRB-11080 Zemun Tel +381 11 314 90 38 Fax +381 11 314 91 47 info@iscartools.co.yu Slovakia ISCAR SR, s.r.o. K múzeu 3 010 03 Zilina Tel +421 (0) 41 5074301 Fax +421 (0) 41 5074311 info@iscar.sk www.iscar.sk Slovenija ISCAR SLOVENIJA d.o.o. IOC, Motnica 14 SI-1236 Trzin Tel + 386 1 580 92 30 Fax + 386 1 562 21 84 info@iscar.si www.iscar.si South Africa ISCAR SA (Pty) LTD. Office Node D3 Gewel St, Isando 1600 P. O. Box 2406 Kempton Park 1620 Tel + 27 11 573 2800 Fax + 27 11 573 2840 iscar@iscarsa.co.za www.iscar.co.za South Korea ISCAR KOREA 304 Youggye-Ri, Gachang-myeon Dalsung-gun, Daegu 711-860 Tel + 82 53 760 7590 Fax + 82 53 767 7203 koss@taegutec.co.kr www.iscarkorea.co.kr Spain ISCAR IBERICA SA Parc Tecnològic del Vallès Avda. Universitat Autònoma 19-21 08290 Cerdanyola-Barcelona Tel +34 93 594 6484 Fax +34 93 582 4458 iscar@iscarib.es www.iscarib.es Sweden ISCAR NORDEN AB Kungsangsvagen 17B Box 845 751 08 Uppsala Tel + 46 (0) 18 66 90 60 Fax + 46 (0) 18 122 920 info@iscar.se www.iscar.se Switzerland ISCAR HARTMETALL AG Wespenstrasse 14 CH 8500 Frauenfeld Tel + 41 (0) 52 728 0850 Fax + 41 (0) 52 728 0855 office@iscar.ch www.iscar.ch Taiwan ISCAR Taiwan Ltd. 395, Da Duen South Road, Taichung 408 Tel + 886 (0)4-24731573 Fax + 886 (0)4-24731530 iscar.taiwan@msa.hinet.net www.iscar.org.tw Thailand ISCAR Thailand Ltd. 57, 59, 61, 63 Soi Samanchan-Babos Sukhumvit Rd. Phra Khanong, Khlong Toey Bangkok 10110 Tel + 66 (2) 7136633-8 Fax + 66 (2) 7136632 iscar@iscarthailand.com Turkey ISCAR Kesici Takim Tic. Ve Iml. Ltd. Sti. Gebze Organize Sanayi Bölgesi (GOSB) Ihsan Dede Cad. No: 105 Gebze / Kocaeli Tel + 90 (262) 751 04 84 (Pbx) Fax + 90 (262) 751 04 85 iscar@iscar.com.tr www.iscar.com.tr Ukraine ISCAR UKRAINE LLC 160B, Frunze Str. of.1014 Kiev, 04073 Tel/fax +380-44-503-0708 gregoryt@iscar.com www.iscar.ru United Kingdom ISCAR TOOLS LTD. Woodgate Business Park Bartley Green Birmingham B32 3DE Tel + 44 (0) 121 422 8585 Fax + 44 (0) 121 423 2789 sales@iscaruk.co.uk www.iscaruk.co.uk United States ISCAR METALS INC. 300 Westway Place Arlington, TX 76018-1021 Tel + 1 817 258 3200 Tech Tel 1-877-BY-ISCAR Fax + 1 817 258 3221 info@iscarmetals.com www.iscarmetals.com Vietnam ISCAR VIETNAM (Representative Office) Room D 2.8, Etown Building, 364 Cong Hoa, Tan Binh Dist., Ho Chi Minh City Tel +84 8 8123 519/20 Fax +84 8 8123 521 iscarvn@hcm.fpt.vn “As part of Iscar’s ongoing effort to improve its products, it reserves the right to make changes to any of the products appearing in this publication, without prior notice.” © ISCAR LTD. All rights reserved 10/2007 7860796

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