Catalog ISCAR's Solutions for the Dies and Molds Industries

 

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ISCAR presents a unique line of tools designed specifically to increase productivity in the Die and Mold industry. These tools provide a very high degree of perfection in both accuracy and the resulting finish, even when used for machining complicated sha

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Marketing Support Marketing Support & Production Center A Global Metalworking Company In a world of different languages and different mentalities, it is important to have a fully equipped, knowledgeable local supplier to meet your needs. ISCAR knows this. We have subsidiary offices and agents located in 52 major industrial countries. In some of the larger countries, regional offices have been opened to bring ISCAR personnel and facilities as close as possible to customer production sites. Many of our subsidiaries have fully equipped training centers. These centers are dedicated to providing a local location where metalworking personnel can be trained in the latest techniques and products for metal removal.

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ISCAR has global manufacturing facilities in each of the following countries: In Europe France Germany Italy Spain Switzerland Turkey Hungary Slovenia In the Americas Argentina Brazil United States In Asia South Korea China Israel

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Facing Roughing Roughing

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Semi-Finishing Semi-Finishing Finishing

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PROFILING The complete solution for profiling operations on hard materials up to 70 HRc for the die and mold industry. Ball nose and sphere type with a large variety of shapes, lengths and diameters in a range of 0.4-25mm. The tools are made of a new ultra-fine substrate with AlTiN PVD coating that can be used for High Speed Machining (HSM) in dry cutting – very useful, especially in the die and mold industry.

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Micrograin solid carbide and ball nose endmills are available in the range of 0.4 to 20 mm. Extended tool life can be expected due to the improved cutting edge design and the most advanced TiCN and TiAlN PVD coatings. CHATTERFREE SOLID MILL LINE Chatter free Endmills Maximum stock removal rate and reduced cycle time in most milling operations. Their unique ground geometry provides excellent surface finish and long tool life, while machining at high material removal rates. Solid Carbide Endmills Can be used for up to 2xD full slot machining of alloy and stainless steel, titanium and exotic materials.

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BALLPLUS is a multifunction system comprised of various shank options and 6 milling head types. Each shank has the ability to carry any one of the milling head types. Clamping and indexing of the milling heads is very simple. It can be done while the tool remains clamped on the machine - therefore no setup time is necessary after indexing. A unique pocket design enables a very firm insert clamping, edge position accuracy and no insert pullout problems. BALLPLUS is an ideal system for reducing tool inventory. It is an attractive option for the die and mold industry and for any industry which uses many different endmills for its production applications.

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This new ball nose endmill performs semi-finishing and finishing applications at high feed rates. Its unique design provides a fully-effective cutter with two cutting edges, even for small depths of cut. The new BCR D.. inserts can withstand the strong forces resulting from high feed. They are produced with a protrusion on the bottom that mounts into a matching slot in the pocket. The ability to maintain the high precision of the cutting edge location results from this very firm clamping that relieves most of the stresses normally exerted on the clamping screw.

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A variety of milling head configurations ball nose, square shoulder, chamfering and slitting cutter – are known as MULTI-MASTER. This system features ISCAR’s unique threaded carbide heads for superior performance, short indexing time (the tool remains clamped in the machine) and improved economy. Each cutting head has an advanced pressed shape with sharp ground cutting edges. MULTI-MASTER combines steel shanks with indexable carbide milling heads for long life and repeatability in high speed machining.

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The SumoMill tools T290... feature high durability and outstanding tool life due to the tangential orientation of the inserts in their pockets and higher tooth density. The T290 tools can run at higher table feeds, producing excellent surface finish and no mismatch.  P M K N S H 

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