Oil and Gas Industries

 

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Oil and Gas Industries

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www.iscar.com

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Global Network Marketing Support Marketing Support & Production Center Make the A Global Metalworking Company In a world of different languages and different mentalities, it is important to have a fully equipped, knowledgeable local supplier to meet your needs. ISCAR knows this. We have subsidiary offices and agents located in 52 major industrial countries. In some of the larger countries, regional offices have been opened to bring ISCAR personnel and facilities as close as possible to customer production sites. Many of our subsidiaries have fully equipped training centers. These centers are dedicated to providing a local location where metalworking personnel can be trained in the latest techniques and products for metal removal. In Europe France Germany Italy Spain Switzerland Turkey Hungary Slovenia 2 Oil and Gas Industries Right ChoiCe ISCAR has global manufacturing facilities in each of the following countries: In the Americas Argentina Brazil United States In Asia South Korea China Israel

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Strong Industry Powering the World While the population of the world continues to grow, with 9.2 billion people expected by 2050, so does the average standard of living driven by a sustainable economic average in emerging and developed economies. Investments in R&D and manufacturing technology are crucial to maintain a long term competitive advantage. While making these important investments, companies also have to focus on controlling costs, improving productivity and searching for new technologies. There is a growing demand for machining exotic materials in the oil and gas industry, capable to withstand the most hostile environments such as high temperatures, corrosion and extreme pressure conditions For this purpose ISCAR brings its customers innovative tooling solutions, combined with the highest quality assurance standards worldwide. The oil and gas industry is usually divided into 3 main segments, upstream, midstream and downstream. Midstream operations are usually included in the downstream category. Upstream Exploration and production of crude oil and natural gas Midstream Pipeline Transportation, storage and marketing of oil and gas derivatives Downstream LNG Plant Refining crude oil, purifying and processing raw natural gas 3

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Upstream Sector This sector involves all the activities related to the exploration and production (E&P) of crude oil and natural gas. The upstream oil and gas segment include: exploration for potential underground or underwater oil and natural gas reservoirs, drilling of exploratory wells, and operating/producing the oil and natural gas wells that “pay” with crude oil and/or natural gas. Rock Bits (pages 8-9) Wellheads X-MAS Tree (pages 14-15) 4 Oil and Gas Industries

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Pipe (pages 10-11) Coupling Sleeves (pages 12-13) Pressure Valve (pages 16-19) Frac Pump (pages 20-21) 5

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Drill Bits Machining Solutions Drill bits are part of the downhole equipment used to dig down into the earth's crust. Like a common hand-held drill, the spinning of the drill bit allows for penetration of even the hardest rock. The drill bit is located at the bottom end of the drill string, and is responsible for actually making contact with the subsurface layers, and drilling through them. The drill bit is responsible for breaking up and dislodging rock, sediment, and anything else that may be encountered while drilling. Carbide Bit Holes 1 Range: Ø6-32.9 mm (Ø.236-1.295”) SUMOCHAM comprises a revolutionary clamping system that enables improvement in productivity output rates, while enabling more insert indexes. Uses standard 1.5xD drill head. Point angle can be offered from 130° up to 180° with corner radius. P M K N S H 3 3 3 3 3 3 1 3 170° 150° R=0.5 R=0.5 180° R=0.5 Slot Milling 2 Range: Ø6-25.4 mm (Ø.0236-1.00”) A family of tools with unique interchangeable heads, for a variety of milling applications including ball nose, straight shoulder, slitting and slotting applications. P M K N S H 3 3 3 3 3 3 6 Oil and Gas Industries

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s External Rough Turning 3 Rough turning is characterized by high D.O.C. 4-10 mm (0.157-0.393") and high feed rates 0.4-1.0 mm/rev (0.016 -0.0393 ipr). Large single-sided inserts are used to withstand interrupted cut and high machining load. P M K N S H 3 3 P M K N S H 3 3 4 5 2 Deep Hole Drilling System* Range: Ø8-300 mm (Ø.315-11.8”) 4 DTS – Double Tube System Range: Ø18.41-168.99 mm (Ø.724-6.65”) IT9-IT10 STS – Single Tube System Range: Ø14.51-Ø245.99 mm (Ø.571-Ø9.68”), IT9 P M K N S H 3 3 * See page 18. DR-DH Deep Drills for Milling Centers and Lathe Machines Range: Ø25-100 mm (Ø.984-3.94”) 5 These long drills for a drilling depth-to-diameter ratio of 7XD and up, can be used on standard horizontal milling centers, turning, and multitask machines. Use of supplementary machine and setup may be avoided. 7

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Pipe Machining Solutions 1 Welding Edge Preparation Profile Milling Cutters Innovative design based on precise exchangeable segments. Strong tangential inserts enhance the performance of these reliable tooling systems. Minimal cutting tool maintenance costs and fast segment replacement. 1 2 4 5 3 2 Skiving of External Weld Seam A negative insert with 8 cutting edges to remove the burr right after the welding process (material temperature is usually 300-400°C (572-752°F). Cutting speed varies from 40-150 m/min (132-495 sfm), depending on the diameter of the tube. P M K N S H 3 3 8 Oil and Gas Industries

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Tube End Cut-Off 3 The revolutionary TANG-GRIP system has proven to be the utmost solution for heavy duty oilfield tubular goods cut-off application, providing very accurate grooving repeatability. P M K N S H 3 3 3 3 Welded Pipe External Rough Turning 4 Seamless Pipe Rough turning is characterized by high D.O.C. 4-10 mm (0.157-0.393") and high feed rates 0.4-1.0 mm/rev (0.016 -0.0393 ipr). Large doublesided inserts are used to withstand interrupted cut and high machining load. P M K N S H 3 3 P M K N S H 3 3 Oilfield Threading 5 ISCAR offers a wide range of API and premium profiles for the oil and gas industry. From single point through laydown triangular, to complex high accurate threading chasers, ISCAR’s threading line offers one of the best products in this application field. 9

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Coupling Machining Solutions Charpy V-Notch Test This standardized high strain rate test determines the amount of energy absorbed by a material during fracture. This absorbed energy is a measure of a given material’s toughness and acts as a tool to study temperature-dependent ductilebrittle transition. It is widely applied in industry, since it is easy to prepare and conduct and results can be obtained quickly and cheaply. 2 1 Roughing Operation Solid Carbide Milling 1 Range: Ø3-25 mm (Ø.113-.985”) Revolutionary CHATTERFREE solid carbide endmills provide improved dampening performance, resulting in 20-25% longer tool life, even at large metal removal rates. P M K N S H 3 3 3 3 3 3 Finishing Operation Solid Carbide Milling 2 Range: Ø6-25 mm (Ø.236-.984”) ISCAR offers new 4 and 5 flute, 38º helix endmills with variable pitch for roughing and finishing operations. The new EC…CF solid endmills and MM EC...CF MULTI-MASTER milling heads feature excellent chatter dampening ability, due to their variable pitch. P M K N S H 3 3 3 3 3 3 10 Oil and Gas Industries

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s High Feed Turning 3 The new PWXOL 3232P-10-TF-IQ lever lock 18.5° lead angle toolholders for fast feed, up to 3 mm/rev (0.118" ipr) and up to 2.8 mm (0.110") D.O.C., is the ultimate solution for longitudinal high feed turning. P M K N S H 3 3 Internal Turning (Finishing) 4 4 ISCAR boring bars are equipped with internal coolant channels. The unique design extends tool life, improves chip flow and machining reliability. 5 3 P M K N S H 3 3 P M K N S H 3 3 Laydown Threading 5 ISCAR leads the way as the first choice cutting tool supplier, covering a wide range of intelligent cutting tool solutions, from external high output roughing rates through tight API and premium tolerance accuracy in threading. 11

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Wellheads Machining Solutio The “easy oil” era has come to an end; nine out of ten of the world’s giant oil fields are being depleted. The next frontier relies on the deepwater and ultra-deepwater exploration research which is critical to unlocking more oil to meet the world's growing demand. 3 4 Double-Sided Triangular Milling Inserts with 6 Cutting Edges 1 Range: Ø50-200 mm (Ø1.96-7.87”) This revolutionary design of triangular inserts, coupled with a rigid pocket design, provides extremely high durability and very stable performance. The tools can machine accurate 90° shoulders up to 14 mm (0.55") depth, and in addition perform slotting, ramping down and facing operations. P M K N S H 3 3 3 1 2 2 Rough Boring The growing demand for machining H.T.A. (High Temperature Alloy) has led ISCAR to develop a unique ISO insert suitable for machining H.T.A. materials more efficiently. ISO-TURN insert with 4 cutting edges for truncated radius. A configuration which facilitates heat transfer from the cutting area. P M K N S H 3 12 Oil and Gas Industries

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ons X-Max Tree Rough Helical Interpolation Inconel Cladding Range: Ø25-160 mm (Ø.985-6.3”) 3 ROUND LINE Milling cutters that can carry either round inserts with a serrated cutting edge or regular round inserts. The serrated insert has four indexing orientation options and minimize chamfering in long overhang interpolation, (Wellheads bottom face holes). P M K N S H 3 3 3 3 3 3 Precise Boring 4 High accuracy in boring operations have a strong impact on the machining process strategy to be adopted on the production floor. The wide range of tools offered by ISCAR’s ITSBORE system brings the best solution for stiffness and precision in boring operations. 13

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Pressure Valve Machining So Valves, fittings and pumps are popular components in pressure control systems, providing the requested well security at heavy duty conditions for surface and subsea operations. The high strength of stainless steels, duplex and super duplex alloys assure long lasting pressure systems and are very common in the pressure control system field. Other exotic materials such as titanium, inconel, powder metals and forging are also well-known in this sector. ISCAR has a wide range of tooling and carbides for these materials. It is only the process of tooling selection that needs to be addressed, and this is where ISCAR's experience has a great advantage over any other cutting tool supplier. 1 Face Milling Insert with 16 Economical Cutting Corners 1 Range: Ø40-315 mm (Ø1.57-12.40”) 4 Each insert has 16 cutting edges, either right- or left-hand. Maximum depth of cut is 5.5 mm (0.216") if 16 cutting edges are required, or 13 mm (0.511"); in which case only 8 cutting edges can be used. 5 P M K N S H 3 3 3 3 Hole Making 2 Range: Ø6-32.9 mm (Ø.236-1.295”) The new DCN drills feature cylindrical shanks, which enable clamping of the drill in hydraulic toolholders (most recommended) or in spring collets. P M K N S H 3 3 3 3 3 3 14 Oil and Gas Industries

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olutions Milling Range: Ø3-25 mm (Ø0.118-.985”) 3 SOLIDTHREAD milling cutters are available in addition to thread milling cutters, with indexable thread milling inserts for any thread profile. P M K N S H 3 3 3 3 3 3 2 3 Hole Making Range: Ø61-80 mm (Ø2.40-3.15”) 4 The inserts are available with two chipformer types for low alloy steel, stainless steel and high temperature alloys for high speed drilling of cast iron and steel, used for the peripheral insert. P M K N S H 3 3 3 3 P M K N S H 3 3 3 3 3 3 MULTI-MASTER Endmills 5 The innovative family of carbide interchangeable heads provides a large range of applications in milling including ball-nose, shouldering, slitting, chamfering, counter boring, etc. P M K N S H 3 3 3 3 3 3 15

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