Aeronautics

 

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Aeronautics

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aeronautic www.bertolottispa.com

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BERTOLOTTI spa is a mechanical and plant engineering company active, since 1972, in the following sectors: MINING / IRON & STEEL / RAILWAY FOUNDRY / HARBOURS POWER PLANTS / RESEARCH AERONAUTICS / NUCLEAR PLANTS The initial activity of the company was concentrated on the production of materials handling equipment for the mining industry. This early experience spread over the steel industry in those areas where material handling is involved: harbours / stockyards (iron ores and coal) / cokery / sinter plants / blast furnace / steel making plants (EAF / LF / converters). Further more, BERTOLOTTI started to manufacture handling & packaging equipment for strip products in hot and cold rolling mills. IRON AND STEEL INDUSTRY / BULK MATERIALS HANDLING HOT & COLD ROLLING MILLS LOGISTICS: transport, handling, storage STRIP PRODUCTS PACKAGING: packaging lines packaging elements manufacturing lines AERONAUTICS assembly platforms jigs aircraft’s parts handling systems manufacturing solutions development NUCLEAR low radioactive waste management solutions handling systems automatic warehouses BULK MATERIALS HANDLING: complete Fe-alloys and additives charging systems weighing and dosing stackers and reclaimers ship loading and unloading systems conveying and handling equipment: belt conveyors, elevators, LADLES HANDLING AND CASTING SYSTEMS ladles handling and large-ingots casting facilities ladles transfer cars ladles tilting/lifting equipment RAILWAY MAINTENANCE WORKSHOPS mobile Lifting Jacks (Single Vehicle lifting plant) fixed Sand Filling Plants mobile Sand Filling Plants fixed working platforms for roof maintenance mobile working platforms for train sides maintenance dual mode cars for mounting/dismonting under-case assembly bogie and Axile drop plants auxiliary bogie cars painting plants (for bogies and vehicles) washing plants (for bogies and vehicles) turntables for vehicle maintenance

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company profile BERTOLOTTI is a supplier of turn-key plants, equipment and tooling for the following industries: iron and steel aeronautics railway vehicles bulk material nuclear waste management sectors are vertically integrated with in-house engineering and manufacturing skills. engineering competences cover all relevant disciplins: from mechanics through hydralic fluid, pneumatics, civils, electrics, automation and swsupervision capabilities design catia v5 r19-20 autocad mechanical autodesk inventor e- plan ige-xao modest machining 2011 mecof «mecmill» horizontal milling (z 3000 – y 1500 – x 12000) mori seiki machine special processes –5 axis welding: carbon steels shotblasting: metal grit coating spray: / aluminum (5mx17m,h 4m) 2011 (z 450 – mori seiki «sv400» vertical y 600 – x 600) machining center (5mx17m,h 4m) / (φ356 – xfinest y «cnc nl2500y/700» 70 – x 700) lathe cmt lathe ceruti «ch800/3000/n» (φ510 - x 3000) «cermatic» boring machine – 4 (z 2000 – y 1700 – x 2000) axis certifications 9001 (quality management) iso en as inspection tools laser tracker leica at ultimate facilities 901 401 spatial analyzer steel works: 1.600 sqm - w absolute interpherometer machining w climate control: assembly w climate control: 800 700 sqm sqm sqm sqm 9100 (aerospace and defence sector) 14001 (environment) iso laser tracker leica at dea johanson safir 15 8 (1500x1000x800mm) assembly w/o climate control: 1.000 inspection room w climate control: 30 18001 ohsas (occupational health and safety) bs vca (occupational health and safety, environment) itar compliance (us international traffic in arms regulations)

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business approach & proposition vision we provide safe, performing, proven and durable manufacturing environment by turning concepts into engineering solutions. mission we are committed to design, build and implement tailored plants, equipment and tooling across different sectors. values deliver on promises, always granted safety, outstanding engineering competence, products performance focus and continuous care of customer relationship business approach our business approach is‘value driven’namely based on hand -craftmanship care, bespokeness and direct human relationships, geared to the achievement of quality of supply and customer satisfaction. value model the main value- generation models on which is based our proposal are: customer solution model: strong investment on a specific customer and specific needs to consolidate a lasting relationship with direct cooperation; multiplier model: exploitation of technical competences developped on different industrial sectors to offer innovative solutions through continued and sinergic technological evolution. financial data & organisation the turnover of bertolotti spa has settled in the range of the aeronautical sector that exceeds 20 m €, with a share taken by 2008 and 2010, on engineering 50%. the investements program laid out between competences, automation, workshop machining and inspection equipment, has enabled the increase of turnover rendering bertolotti competitive in a very selective sector as is that of aircraft tooling/equipment, whilst maintaining stable levels for the other sectors. the organisational structure of bertolotti spa consists of 3 divisions, each one devoted to a specific market, working under coordination for engineering and manufacturing to maximise efficiency and flow of technical competences. the manlabour asset is made up of nearly 100 units, structured as follows: 30 engineering 52 manufacturing 15 general services aeronautics rail-vehicle maintenance iron and steel others millions of euros president general manager safety information technology quality and certifications revenues 10 aeronautics engineering production project manager purchasing external assembly r& d afc 9 10 11 12 13 0 2 p r o ie c 0 0 0 0 0 2 2 2 2 t io n

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aeronautics offering evolutions from the opportunity given by the contract for the supply of the «sky light simulator», it stemmed our experience in the sector of facilities for the aircraft manufacturing cycle. this has allowed us to focus and develop on our engineering and automation competences regarding automatic handling (agv), safe and ergonomic working environments up to the supply of manufacturing and assembly tools. 2013 2013 - assembly jigs and tooling 2012 - agv + plant sontrol systems 2011 2012 2013 - working platforms 2011 - stringer loading cell 2009 - fuselage trainer c27j 2005 - aircraft winch system for anechoic chamber 2004 - fatigue testing facility 2003 - sky light simulator 2004

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products and solutions portfolio the products and solutions portfolio for the aeronautics, basically consists of plus 4 macro-families, «ad-hoc» solutions such as simulators, and testing facilities. product families jigs and tool systems for the support of parts and components during the manufacturing process, and a. all product families belong to the category of they are not «specialties», viz. «commodities» with standard features but they are the outcome of the configuration of one solution that meets the stated requisites. treatment, transport assembly, possibly inclusive of automation and tools. handling systems for handling of parts and components either unmanned b. each one of the 4 macro-families consists of a group of products. for some of these products, the experience is already well established in the various markets. (automatic) or manned (manually operated). c. all product families, handling solutions in particular, can be combined and integrated as one single package working under a single plant controller, entirely developped and built by bertolotti. manifacturing cells manufacturing cells vertically developped, fitted with tools and systems for the manufacturing ce / maintenan- / cleaning of large parts and components. platforms facilities for easily, confor tably and safely accessing parts and components during the manufacturing, assembly, maintenance, simulation and test.

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cross market experience product families jigs and tool handling manifacturing cells platforms market iron and steels •agv vehicles •rail bound •transfer systems •special cranes •working platforms railway vehicles •lifting jacks •bogie removing •systems •access platforms to the roof of railvehicles aeronautics facilities •assembly jigs and tooling for jsf - f35 •agv vehicles •overhead •monorails •special cranes •stringer loading cell (boeing 787) •assembly platforms (f35 program) nuclear •nuclear waste management (automatic warehouses) bulk materials •belt conveyors •maintenance platform

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we have built for: Tranvia di Firenze all references to companies and/or products mentioned in this flyer are of a purely informative nature. BERTOLOTTI S.p.A. Loc. S.Antonio 50064 INCISA V.no (FI), Italy www.bertolottispa.com impianti@bertolottispa.it BERTOLOTTI designs and produces in its factory MADE IN ITALY

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