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user s and maintenance manual green steam before use carefully read this manual for a proper use according to the basic safety requirements industrial vapor generator
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table of contents 1 introduction page 4 23 basic safety requirements page 5 disposal page 6 4 technical characteristics page 7 56 preparation and use page 10 functions page 13 i 7 accessories page 17 89 maintenance page 21 maintenance and repair page 22
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green steam before use carefully read this manual for a proper use according to the basic safety requirements symbols caution important safety indications read carefully the user manual before start up for any maintenance intervention disconnect the power supply carefully follow the indications concerning the maintenance interventions as described in the user manual caution machine energized caution hot parts in contact caution use protection gloves 3
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green steam 1 introduction for your safety please carefully read the instructions before using the machine and follow the rules below the manufacturer will not be responsible for any direct or indirect damage due to any improper use of the machine and namely gross negligence in the required maintenance interventions for any modification not authorized by the manufacturer use of non original spare parts and spare parts not specific for the model of machine under reference total or partial non compliance with the instructions extraordinary events how to use and retain this manual congratulations for choosing this industrial steam generator we are sure that if you carefully follow the information included in this manual you will appreciate the quality of our product for this reason we kindly ask you to carefully read this manual and have it read by anyone in charge of running the machine the instructions concerning the operation and maintenance of the machine included in this manual describe the detailed use of the machine as designed and according to its technical characteristics this manual provided together with the industrial steam generator is an integral part of the machine itself and must be retained for any future reference until the machine is dismantled the manual must be always at disposal of the user and easily consulted by anyone operating on the machine should the manual be lost or damaged the user can ask the manufacturer for a new manual specifying series modelyear of construction serial number as visible on the rear side of the machine fig 1 page 8 the manufacturer reserves the right to update and modify the steam generator without having to update the previous production and manuals 4
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green steam 2 basic safety requirements for your safety please carefully read the instructions before using the machine and follow the rules below · carefully retain this user manual for any future reference · after removing the packaging make sure that the machine is intact in particular with no visible damage that may have been caused by transport in case of doubt do not use the machine and seek advice from professionally qualified and authorized personnel · before connecting the industrial steam generator to the power supply make sure that the rating complies with the electric system moreover the machine should be used only with suitable electric systems · in case of incompatibility between the electric socket and the machine plug have the socket replaced with a suitable type by qualified personnel in particular this personnel must make sure that the section of the socket cables is suitable to the power absorbed by the machine the use of adaptors multiple sockets and/or extensions is generally not recommended if the use of such devices is indispensable use only simple or multiple adaptors and extensions in compliance with the current safety regulations carefully making sure not to exceed the max value of current as marked on adaptors and extensions · use the machine exclusively for the intended use according to this user manual any other use is considered improper and therefore dangerous in particular steam cannot be used directly in contact with the skin and the vital parts of an individual the hair and vital parts of animals leaves and vital parts of plants and flowers as well as extra fragile and delicate materials the manufacturer will not be responsible for any damage caused by any improper use and/or errors made during the use of the machine · before carrying out any cleaning or maintenance intervention on the machine disconnect the power supply · before cleaning the boiler discharge the steam with the relevant controls and wait until the machine is cooled and remember to disconnect the plug from the socket · during operation the machine can reach high temperatures avoid touching the elements subject to direct steam passage lances nozzles etc · do not point the steam jet to electric parts and/or components · the use of any electric device requires the compliance with some basic rules never leave the machine unattended when energized keep the machine out of the reach of children do not pull the supply cable or briskly disconnect the cable from the socket absolutely do not pull the machine by the hose the machine could be damaged protect the supply cable from heat sources steam or corrosive substances 5
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green steam do not slide the supply cable on sharp edges or get it stuck between doors drawers etc it could easily wear out and damage in case of damage to the supply cable exclusively contact an authorized technical service centre to replace it 3 disposal at the end of its service life the product must be disposed of in compliance with the current regulations concerning the separate waste disposal and cannot be treated as simple urban waste the product must be disposed of in the dedicated waste collection centres or must be returned to the dealer if replaced with a new equivalent product the symbol means that the product complies with the requirements of the new directives aimed at the environmental safeguard 2002/95/ec 2002/96/ec 2003/108 ec and it must be disposed of in the appropriate manner at the end of its service life ask local authorities for the appropriate waste disposal areas those who will not dispose of the product according to the requirements specified herein will be liable in compliance with the current regulations wear goggles or visor and safety clothing the use of gloves is recommended to avoid the hazard of injuries in case of any involuntary contact with the high pressurized jet do not leave the machine exposed to atmospherical agents rain sunlight etc do not immerse or put the machine into water do not point the steam jet to the machine do not allow the use of the machine by children or inexperienced persons without attendance · should any damage occur on the machine do not run it do not connect the plug to the socket or disconnect it immediately disconnect the power supply and contact the authorized technical service centre repairs must be made by authorized personnel and only original spare parts must be used 6
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green steam 4 technical characteristics · description of the machine the professional high pressure and high temperature electric steam generator is a machine designed for cleaning sanitizing and hygienizing surfaces equipment and premises for industrial use the generator can provide dry saturated steam mixed with hot water thanks to a brand newdesign boiler it can generate dry saturated steam at very high temperature and pressure for a deeper and more effective cleaning the steam generator combined with a powerful vacuum cleaner allows a deep and immediate cleaning the accessories included in the supply allow an easy and practical use of the machine for different types of premises and cleaning · safety systems of the machine overpressure exhaust valve pressure gauge for pressure control safety thermoregulator to control temperature in the boiler low tension handle controls description model code stainless steel 304 structure apower supply v/hz power kw power reduction input a working pressore bar boiler temperature c° nozzle temperature c° stainl.steel 304 boiler total litres stainl.steel 304 boiler service capacity -litres water tank capacity litres detergent tank capacity litres electronic control initial start up min length with handleand rack cm width cm height cm height with handleand cm no load weight kg full load weight kg standard accessory rack green steam ind 1016 yes 230/50 3,3 yes 14,5 7 158° 110/140 3,6 2,7 5 5 yes 7 61 36 68 96 30 40 yes 7
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green steam main parts fig 1 label 8
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green steam 1 steam generator 2 power supply plug 3 water tank 4 detergent tank 6 extension pipes 7 multi-function brush 7 carpet adaptor 8 hose to supply steam and detergent 9 window wiper 10 triangular brush 11 long cleaning lance to be coupled with set of circular brushes 12.short cleaning lance to be coupled with set of circular brushes 13 set of circular brushes n.b this manual includes the indications concerning all accessories some of which could not be included in the basic supply of this machine for their purchase ask your local dealer 9
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green steam 5 preparation and use main controls and parts fig 2 1 main switch 2 pressure gauge 3 hose socket 4 steam supply regulator 5 check control check control fig 3 1 pilot light for lack of water and anomalies 2 detergent supply pilot light 3 temperature display 4 temperature reduction regulator 5 temperature increase regulator 6 water supply pilot light 7 on/off button for detergent supply 8 on/off button for resistance heating 9 pilot light for max.water level in the boiler 10 water loading boiler pilot light 11 pilot light for resistance on 12 steam supply pilot light 13 pilot light for power supply on preparation the two tanks are placed over the machine water on the right side and detergent on the left side fig 4 fill the left tank with running water for an easier filling operation the tanks can be removed from their compartment,make sure to reinstall them with vacuum pipesin the correct position if no detergent or water must be supplied the tank can be kept empty fig 2 fig 3 fig 4 10
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green steam connect the plug to a socket of an appropriate electrical system n.b we will not be liable for any damage caused by operating conditions with voltages other than required start the machine by acting on the main switch installed on the front control panel fig 5 fig 5 the green pilot light on 13 fig.6 in the control panel means that the power supply of the machine is correct if water is lacking the red and yellow lack of water lights would be flashing 1-10 immediately fill up the water tank turn off and on again the main switch to reset the circuit fig 6 if the tank contains enough water in addition to the green power supply light 13 fig 7 also the resistance heating light 11 fig 7 would turn on after a short flashing 3 fig 7 the display will show the temperature inside the boile fig 7 11
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green steam after filling the water tank the machine is in the heating phase light 11 will show that the resistance is on the water filling in the boiler is shown by lights 10 and 6 when a temperature of approx 165° is reached visible on display 3 fig 8 and with a pressure of approx 7 bar pressure gauge 2 fig 2 the machine will be ready to supply steam when light 11 turns off it means that the generator has reached the optimum condition to supply stea fig 8 by default the generator is set at the max.working temperature of 175° in the boiler however to clean more delicate surfaces carpets wood etc the temperature can be reduced keep button 5 fig 9 pressed until the display shows sp when this button is released the display will show the temperature set at the previous setting press button 4 to increase temperature max 175° press button 5 to reduce temperature min 120° keep button 4 fig 9 pressed until the display will show letter h release and adjust the differential of intervention of the required temperature this value shows at which temperature the resistance must turn on after reaching the set temperature e.g with a set temperature of 130° and a differential value of 4° the resistance will turn on when it reaches 126° the adjustment ranges from min 1° to max 5° 12 fig 9
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green steam 6 functions first filling make sure that there is water in the tank and should the tank be empty manually fill it up with full tank and empty boiler after energizing the generator via the switches see preparation section the system will control the water filling pump until the required level is reached in the boiler in this phase the heating resistance is off while the signalling lights 10-6 fig.3 are on fixed with no acoustic signal showing that the filling phase is in progress at the end of the filling phase the pump turns off and at the same time the heating is enabled via the boiler resistance and the signalling lights 11 fig 8 and light 9 fig 3 turn on level adjustment boiler whenever the boiler level probe detects a lack of water the filling phase will be started during the normal phase of level recovery the resistance is enabled to heating and the signalling light 11 fig 3 is on fixed alarm signalling if during the normal filling phase the boiler level probe is uncovered for over 90 consecutive seconds the heating resistance will be temporarily disabled and will be enabled again when the boiler level is reached as the water filling phase however goes on regularly caution if during the normal filling phase the boiler level probe is uncovered for over 4 consecutive minutes the system will disable the heating and filling functions and lights 1 and 6 of fig.3 will start flashing to reset the alarm condition just turn off and on again the machine via the main switch thermoregulator adjustment with our electronic temperature/pressure control system if necessary it is possible to set the steam temperature and pressure from a minimum to a max.value as desired see instructions page 12 13
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green steam assembly of accessories open the door 1 of the hose inlet on the machine front and connect the hose making sure that it is properly connected fig 10 fig 10 fig 11 absolutely do not use the hose to pull the machine fig.11 to move the machine push from backward as shown in fig 12 fig 12 14
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green steam it is possible to avoid any accidental movement of the machine by acting on the blocking levers on the rear wheels fig 13 fig 13 fig 14 connect the desired accessory to the hose handle thoroughly fit the two edges fig 14 making sure that the assembly is correct mod green steam when the generator is ready to supply steam see page 12 pull the trigger 1 fig 15 using button 2 it is also possible to start or stop the detergent supply fig 15 15
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