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brochure 201 july 2009 fluorescent leak detection and diagnostic tools for industrial systems · pipelines · hydraulic systems · turbines · vacuum systems · liquid holding tanks · evaporator sections · compressed air lines · natural gas lines · propane tanks · air conditioning and refrigeration systems · and much more iso 9001:2000 certified company

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fluorescent leak detection simple to use applications open and closed loop lubrication systems hydraulic systems pipelines air conditioning and refrigeration systems · cooling control and hydrostatic pressure systems · fuel systems · engines · · · · myths · hydraulic systems are supposed to leak · dyes cost too much · hard to implement in large systems leak checking valves and fittings with the optimaxtm 3000 blue light led flashlight industrial systems leak more than just fluids they leak money this is why in any industrial system leaks of any kind oil hydraulics refrigerant gasoline diesel fuel or water are a source of major concern do this simple math there are 86,400 seconds in a day 31,536,000 seconds in a year if there is a leak at the rate of 1 drip every 5 seconds this means 6,307,200 drips per year left undetected these leaks will take a huge bite out of your profits plus they lead to equipment breakdown accidents and environmental damage unrepaired leaks disrupt production operations and increase equipment downtime also leaks may lead to severe penalties for violation of tough environmental standards imposed by both local and national governments these and other factors make the need to find an effective economical and efficient leak detection method all the more important and urgent benefits · fast easy and accurate · finds all leaks the first time every time · economical · reduces labor costs · perfect for preventive maintenance · environmentally friendly · safe · improves working conditions · decreases equipment downtime · increases efficiency of machinery operation current leak detection methods how effective are they there are many leak detection methods including visual inspection bubble solutions ultrasonic detectors halide torches and infrared and electronic leak detectors each has its advantages and disadvantages one significant disadvantage is that while all of these methods may find some of the leaks they are not effective in finding all leaks another disadvantage is that it is hard to locate the leaks unless you are very close to the suspect leak site now there is a new and revolutionary way to detect leaks that beats all other methods when it comes to effectiveness cost and durability tech tips · tanks often have a separate holding area where the oil is cooled therefore inject the fluorescent dye into the dispensed area to ensure adequate circulation · when put into large tanks the dye should first be diluted with the oil so it quickly mixes · when determining dye dosage always base it on the capacity of the system including lines and tank in addition to the tank capacity there is a significant amount of oil located in the lines · develop a dye service card specific to each application · include leak checking into your regular maintenance program spectroline® fluorescent leak detection a revolutionary solution many large industrial systems have hundreds of possible leak sites including dozens of valves and fittings spectroline® fluorescent leak detection works effectively in any enclosed circulatory system where fluids are used for lubrication hydraulics cooling control or hydrostatic pressure testing fluorescent dyes also can reveal leaks in static systems that can be pressurized or agitated in terms of cost ease of use and effectiveness spectroline® fluorescent leak detection is the best of all available methods it is the easiest quickest and most effective way to pinpoint the exact location of each and every leak the first time every time it is also the only method that allows inspection of an entire system under virtually all conditions.

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1 add fluorescent dye and let it circulate dyes for circulating fluids find leaks fast in synthetic lubricant petroleum water and water/glycol-based systems ideal for use as part of a diagnostic/preventive maintenance program for industrial systems work effectively in any enclosed circulatory system where fluids are used · versatile allow inspection of an entire system under virtually all operating conditions find the smallest most elusive leaks even multiple and intermittent leaks · safe work with any host fluid without damaging the fluid s properties or any of the system s components · cost effective highly concentrated contain more active ingredients per dose than competitive dyes · special formulations available in several distinct colors to differentiate between different leaking fluid systems see back page available in 1-pint 473 ml 1-gallon 3.8 l 5-gallon 18.9 l and 55-gallon 208 l drums for larger applications refer to the table on the back for our most popular petroleum-based and water and water/glycol-based dyes how it works just add a small amount of dye to the system and let it circulate the dye/fluid mixture escapes with the host fluid wherever there is a leak and glows brightly when inspected with a high-intensity uv or blue light inspection lamp industrial leak detection kits opk-340 the most effective and efficient kit for finding fluid leaks in oil water and water/glycol-based systems works in any enclosed circulatory system where fluids are used allows inspection of the entire system under virtually all operating conditions includes · optimaxtm 3000 super-high intensity cordless rechargeable blue light led leak detection flashlight · 16 oz 473 ml twin-neck bottle of patented oil-glotm 44 concentrated oil dye · 16 oz 473 ml twin-neck bottle of wd-802 concentrated water dye · 8 oz 237 ml spray bottle of glo-awaytm dye cleaner · smart ac and dc chargers · fluorescence-enhancing glasses and rugged carrying case oil and water leaks opk-341 the most complete kit for finding leaks in oil-based systems works with both synthetic and petroleumbased lubricants and fluids prevents expensive equipment breakdown and potential environmental problems ideal for pinpointing leaks in hydraulic systems compressors engines gearboxes and fuel systems includes · optimaxtm 3000 super-high intensity cordless rechargeable blue light led leak detection flashlight · two 16 oz 473 ml twin-neck bottles of patented oil-glotm 44 concentrated oil dye · 8 oz 237 ml spray bottle glo-awaytm dye cleaner · smart ac and dc chargers · fluorescence-enhancing glasses and rugged carrying case oil leaks

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2 find all leaks using these uv and blue light inspection lamps high-powered corded uv lamps maximatm ml-3500 series features state-of-the-art micro discharge light mdl technology also available · ml-3500rs shown fully retractable self-ratcheting flying reel with 35-foot 10.7 m cord perfect for assembly line inspection · ml-3500fl flood lamp for wider beam profile delivers unprecedented power up to 10 times the uv-a output of conventional high intensity discharge hid lamps · instant on no warm up time needed · works even in direct sunlight · inspection range of up to 30 feet 9.1 m · virtually no emission of harmful uv-b at 15 inches 38 cm · for maximum convenience a portable battery-operated version is also available available as lamp kits both kits include uv-absorbing glasses uvs-30 fluorescence-enhancing glasses uvs-40 plastic carrying case cc-350 and 8 oz 237 ml spray bottle of glo-awaytm dye cleaner cr-800 mlk-35m kit also includes bp-12a 12-volt rechargeable battery pack as well as ac and 12v dc cord sets choose dyes separately mlk-35 standard version mlk-35m battery-operated version bib-150p built-in-ballasttm uv lamp highest intensity uv lamp with a self-ballasted bulb in the industry · · · · · · eliminates heavy external transformer inspection range of up to 25 feet 7.6 m rugged super-tough polymer housing lightweight design for easy handling designed for maximum convenience and safety easy bulb replacement without tools ld-80sk lamp kit also available includes uv-absorbing glasses uvs-30 plastic carrying case cc-120a and 8 oz 237 ml spray bottle of glo-awaytm dye cleaner cr-800 choose dyes separately cordless led flashlights opx-3000 optimaxtm 3000 blue light led flashlight rechargeable flashlight with power comparable to super-high intensity 150w lamps · 15 times brighter than regular led flashlights · inspection range of up to 20 feet 6.1 m · compatible with all standard leak detection dyes · 50,000-hour led life · powered by rechargeable nimh battery included · smart ac and dc chargers · uvs-40 fluorescence-enhancing glasses opx-365 optimaxtm 365 uv led flashlight features state-ofthe-art ultra-hi-flux led technology delivers pure long-wave uv light makes even dirty oil leaks glow brightly · four times brighter than other high-intensity uv lamps · inspection range of up to 20 feet 6.1 m · instant-on operation allows lamp to reach full intensity immediately eliminates warm up time · works with all systems and dyes including difficult-to-fluoresce yellow dyes · powered by a rechargeable nimh battery included provides 90 minutes of continuous inspection between charges · 30,000-hour led life electronic intensity stabilizer assures consistent performance beam strength will not weaken between charges · includes smart ac and dc chargers uv-absorbing glasses belt holster and padded carrying case ac charger available in 120v 230v 240v or 100v versions.

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specialized diagnostic tools ultrasonic diagnostic tool ideal for pneumatics mde-1000 marksmantm converts and amplifies inaudible ultrasonic sound into audible natural sound for accurate diagnosis finds problems before they result in major breakdowns · quickly detects compressed air natural gas propane tank vacuum steam refrigerant and other pressurized leaks quickly and effortlessly · pinpoints gear and bearing wear in internal components and electric motors · checks for electrical discharge associated with insulation breakdown carbon tracking and arcing · detects irregular fluid turbulence due to restrictions in pipes and hydraulic lines · finds air and water leaks that pass by faulty seals gaskets and weather stripping in doors windows ductwork and other non-pressurized enclosures master kit includes ultrasonic receiver ultrasonic emitter headphones air probe contact probe and padded carrying case also available md-500 kit same as mde-1000 but without emitter multi-purpose borescopes patented feature built-in uv and white light leds perfect for refrigerant and fluid leak detection finding cracks in heat exchangers boiler inspections behind-the-wall moisture or insect investigation checking ductwork clearance and integrity diagnosing blocked evaporator coils and much more uv led white light led cb-1000 cobratm and cb-1036 cobra-plustm · advanced 7400 pixel imaging bundle and adjustable-focus eyepiece allow crystal-clear viewing · no-droop shaft maintains position for easier access into hard-to-view areas · strong impact and water-resistant nylon housing stands up to the daily abuse of a shop environment · pistol grip handle provides steady comfortable viewing · clip-on mirror permits viewing at an angle to detect hidden leaks and flaws · cb-1000 cobra comes equipped with 10 mm 24 inch 61 cm shaft · cb-1036 cobra-plus features 10 mm extra-long 36 inch 91.4 cm shaft for greater reach and versatility · includes fluorescence-enhancing glasses and padded carrying case cb-400 cobra-4tm features detachable dual-head flashlight with super-bright blue and white light leds ideal for both leak detection and internal component inspection designed for specialized applications that require extended reach or viewing into deep recesses slides easily into inaccessible areas · ultra-thin 4 mm water and abrasive-resistant 36 inch 91.4 cm shaft for added versatility reaches into very small spaces and tight orifices other scopes miss · advanced 7400 pixel imaging bundle provides unsurpassed resolution and clarity · versatile press-fit coupler design allows for quick attachment of light source · clip-on angled mirror helps pinpoint leaks and flaws normally hidden from view · includes fluorescence-enhancing glasses and padded carrying case electronic refrigerant leak detector eld-1000 pro-alerttm features high-performance heated-diode sensor technology · · · · · · · · · optimum sensitivity detects leaks down to 0.25 oz/yr 7 g/yr sensor life up to 200 hours or more automatically self-calibrates to neutralize background contamination sensitive to all cfc hcfc and hfc refrigerants high/low switch for accurate diagnosis of both large and small leaks variable-intensity audible alarm plus flashing led help pinpoint leaks fast flexible metal probe holds its position in tight quarters easily replaceable foam filter protects sensor and pump includes sensor replacement filters 2 d cell batteries and rugged storage case

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suggested dye amount for industrial fluid systems application petroleum-based fluid systems light-colored hydraulic fluid very dark or intensely blue hydraulic and lubrication fluids compressor oil engine oil gearbox oil petroleum-based fluid systems light-colored hydraulic fluid very dark or intensely blue hydraulic and lubrication fluids compressor oil engine oil gearbox oil synthetic or petroleum-based fluid systems light-colored hydraulic fluid very dark or intensely blue hydraulic and lubrication fluids compressor oil engine oil gearbox oil synthetic or petroleum-based fluid systems light-colored hydraulic fluid very dark or intensely blue hydraulic and lubrication fluids compressor oil engine oil gearbox oil synthetic or petroleum-based fluid systems light-colored hydraulic fluid very dark or intensely blue hydraulic and lubrication fluids compressor oil engine oil gearbox oil fuel gasoline or diesel synthetic or petroleum-based fluid systems light-colored hydraulic fluid very dark or intensely blue hydraulic and lubrication fluids compressor oil engine oil gearbox oil gasoline and diesel fuel systems water and water/glycol-based fluid systems ­ both static and circulating product no suggested dilution ratio 1 oz 30 ml per 4 gals 15.1 l hydraulic fluid 1 oz 30 ml per 2 gals 7.6 l hydraulic fluid 1 oz 30 ml per 2 gals 7.6 l compressor oil 1 oz 30 ml per 1.5 gals 5.7 l engine oil 1 oz 30 ml per 2 qts 1.9 l gearbox oil dye to system fluid 0.20 0.39 0.39 0.52 1.56 oil-glotm 22 fluoresces yellow oil-glotm 30 fluoresces white 1 oz 30 ml per 8 gals 30.3 l hydraulic fluid 1 oz 30 ml per 4 gals 15.1 l hydraulic fluid 1 oz 30 ml per 4 gals 15.1 l compressor oil 1 oz 30 ml per 3 gals 11.4 l engine oil 1 oz 30 ml per 1 gal 3.8 l gearbox oil 0.10 0.20 0.20 0.26 0.78 oil-glotm 33 fluoresces green 1 oz 30 ml per 8 gals 30.3 l hydraulic fluid 1 oz 30 ml per 4 gals 15.1 l hydraulic fluid 1 oz 30 ml per 4 gals 15.1 l compressor oil 1 oz 30 ml per 3 gals 11.4 l engine oil 1 oz 30 ml per 1 gal 3.8 l gearbox oil 0.10 0.20 0.20 0.26 0.78 oil-glotm 40 fluoresces blue 1 oz 30 ml per 8 gals 30.3 l hydraulic fluid 1 oz 30 ml per 4 gals 15.1 l hydraulic fluid 1 oz 30 ml per 4 gals 15.1 l compressor oil 1 oz 30 ml per 3 gals 11.4 l engine oil 1 oz 30 ml per 1 gal 3.8 l gearbox oil 0.10 0.20 0.20 0.26 0.78 1 oz 30 ml per 8 gals 30.3 l hydraulic fluid 1 oz 30 ml per 4 gals 15.1 l hydraulic fluid oil-glotm 44 fluoresces yellow/green 1 oz 30 ml per 4 gals 15.1 l compressor oil 1 oz 30 ml per 3 gals 11.4 l engine oil 1 oz 30 ml per 1 gal 3.8 l gearbox oil 1 oz 30 ml per 12-18 gals 45.4-68.1 l gasoline/diesel fuel 0.10 0.20 0.20 0.26 0.78 0.04-0.07 oil-glotm 50 fluoresces red 1 oz 30 ml per 8 gals 30.3 l hydraulic fluid 1 oz 30 ml per 4 gals 15.1 l hydraulic fluid 1 oz 30 ml per 4 gals 15.1 l compressor oil 1 oz 30 ml per 3 gals 11.4 l engine oil 1 oz 30 ml per 1 gal 3.8 l gearbox oil 0.10 0.20 0.20 0.26 0.78 0.08 0.03 0.01 0.03 gas-glotm 32 fluoresces yellow wd-801 fluoresces blue wd-802 fluoresces green wd-803 fluoresces blue/green 1 oz 30 ml per 10 gals 37.9 l gasoline/diesel fuel 1 pt 473 ml per 500 gals 1,900 l water 1 pt 473 ml per 1,000 gals 3,800 l water 1 pt 473 ml per 500 gals 1,900 l water the dilution ratios of spectroline® fluorescent dyes to the host fluids shown above are only guidelines these ratios can be increased or decreased depending on the fluorescent response required and the ambient lighting conditions a simple way to check for proper fluorescence is to shine the uv or blue light lamp on the fluid reservoir of a system and check for a bright fluorescent response use with uv lamps only does not change the color of the host fluid to learn more about our wide range of leak detection and diagnostic tools visit www.spectroline.com distributed by 7/09 a04182-3 printed in u.s.a.

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