Craftsman Riding Lawn Mower Manual

 

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owner s manual icrrftsmrn°i lawn tractor 21.5 hp 42 mower electric start automatic transmission model no 917.272463 differently from a low emission engine before you start the this product haspreviously built engines which operates engine read and understand this owner s manual i i caution read and follow all safety rules and instructions before operating this equipment for answers to your questions about this product call 1-800-659-5917 sears craftsman help line 5 am 5 pm mon sat sears roebuck and co hoffman estates ii 60179 u.s.a visit our craftsman website:www.sears.com/craftsman

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warranty 2 safety rules 3 product specifications 6 assemblypre-operation 8 operation 11 maintenance 18 maintenance schedule 18 service and adjustments 23 storage 29 troubleshooting 30 repair parts 34 sears service back cover limited warranty on craftsman riding equipment for two 2 years from the date of purchase if this craftsman riding equipment is maintained lubricated and tuned up according to the instructions in the owner s manual sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below sears will also provide free labor for these applicable warranted parts for the two full years during the first 30 days of purchase there will be no charges to service the product at your home for issues covered by this warranty see exclusions below for your convenience in home warranty service will still be available after the first 30 days of purchase but a trip charge will apply this charge will be waived if the craftsman product is dropped off at an authorized sears location for the nearest authorized sears location please call 1-800-4-my-home® this warranty applies onlywhile this product is within the united states this warranty does not cover · expendable items which become worn during normal use including but not limited to blades spark plugs air cleaners belts and oil filters · standard maintenance servicing oil changes or tune-ups · tire replacement or repair caused by punctures from outside objects such as nails thorns stumps or glass · repairs necessary because of operator abuse including but not limited to damage caused by towing objects beyond the capability of the riding equipment impacting objects that bend the frame or crankshaft or over-speeding the engine · repairs necessary because of operator negligence including but not limited to electrical and mechanical damage caused by improper storage failure to use the proper grade and amount of engine oil failure to keep the deck clear of flammable debris or failure to maintain the equipment according to the instructions contained in the owner s manual · engine fuel system cleaning or repairs caused by fuel determined to be contaminated or oxidized stale in general fuel should be used within 30 days of its purchase date · normal deterioration and wear of the exterior finishes or product label replacement · riding equipment used for commercial or rental purposes limited warranty on battery for ninety 90 days from date of purchase if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge sears will replace the battery at no charge during the first 30 days of purchase there will be no charges to replace the battery at your home after the first 30 days for your convenience in-home warranty service will still be available but a trip charge will apply this charge will be waived if the craftsman product is dropped of at an authorized sears location for the nearest authorized sears location please call 1-800-4-my-home® this battery warranty applies only while this product is within the united states this warranty gives you specific legal rights and you may also have other rights which vary from state to state sears roebuck and co dept.817wa hoffman estates il 60179 2

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important this cutting machine is capable of amputating hands and feet and throwing objects failure to observe the following safety instructions could result in senous injury or death look for this symbol to point out important safety precautions it means caution becomealert your safety is involved caution in order to prevent accidental starting when setting up transporting adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug caution do not coast down a hill in neutral you may lose control of the tractor caution tow only the attachments · do not mow in reverse unless absolutely necessary always look down and behind before and while backing · be aware of the mower discharge direction and do not point it at anyone do not operate the mower without either the entire grass catcher or the guard in place · slow down before turning · never leave a running machine unattended always turn off blades set parking brake stop engine and remove keys before dismounting · tum off blades when not mowing · stop engine before removing grass catcher or unclogging chute · mow only in daylight or good artificial light · do not operate the machine while under the influence of alcohol or drugs · watch for traffic when operating near or crossing roadways · use extra care when loading or unloading the machine into a trailer or truck · data indicates that operators age 60 years and above are involved in a large pementage of riding mower-related injuries these operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from sedous injury · keep machine free of grass leaves or other debris build-up which can touch hot exhaust engine parts and bum do not allow the mower deck to plow leaves or other debris which can cause buildup to occur clean any oil or fuel spillage before operating or storing the machine allow machine to cool before storage that are recommended by and comply with specifications of the manufacturer of your tractor use common sense when towing operate only at the lowest possible speed when on a slope too heavy of a load while on a slope is dangerous tires can lose traction with the ground and cause you to lose control of your tractor warning engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of california to cause cancer and birth defects or other reproductive harm warning battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of california to cause cancer and birth defects or other reproductive harm wash hands after handling i general operation · read understand and follow all instructions in the manual and on the · machine before starting only allow responsible adults who are familiar with the instructions to operate the machine clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade be sure the area is clear of other people before mowing stop machine if anyone enters the area never carry passengers ii slope operation · slopes are a major factor related to loss-ofcontrol and tipover accidents which can result in severe injury or death all slopes require extra caution if you cannot back up the slope or if you feel uneasy on it do not mow it · · 3

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do · mow up and down slopes not across · remove obstacles such as rocks tree limbs etc · watch for holes ruts or bumps uneven terrain could overturn the machine tall grass can hide obstacles · use slow speed choose a low gear so that you will not have to stop or shift while on the slope · follow the manufacturer s recommendations for wheel weights or counterweights to improve stability · use extra care with grass catchers or other attachments these can change the stability of the machine · keep all movement on the slopes slow and gradual do not make sudden changes in speed or direction · avoid starting or stopping on a slope if tires lose traction disengage the blades and proceed slowly straight down the slope do not · do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible · do not mow near drop-offs ditches or embankments the mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in · do not mow on wet grass reduced traction could cause sliding · do not try to stabilize the machine by putting your foot on the ground · do not use grass catcher on steep slopes · never carry children they may fall off and be seriously injured or interfere with safe machine operation · never allow children to operate the machine · use extra care when approaching blind corners shrubs trees or other objects that may obscure vision iv service · use extra care in handling gasoline and other fuels they are flammable and vapors are explosive -use only an approved container never remove gas cap or add fuel with the engine running allow engine to cool before refueling do not smoke -never refuel the machine indoors never store the machine or fuel container inside where there is an open flame such as a water heater · never run a machine inside a closed area · keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition · never tamper with safety devices check their proper operation regularly · keep machine free of grass leaves or other debris build-up clean oil or fuel spillage allow machine to cool before storing · stop and inspect the equipment if you strike an object repair if necessary before restarting · never make adjustments or repairs with the engine running · grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown frequently check components and replace with manufacturer s recommended parts when necessary · mower blades are sharp and can cut wrap the blades or wear gloves and use extra caution when servicing them · check brake operation frequently adjust and service as required iii children tragic accidents can occur if the operator is not alert to the presence of children children are often attracted to the machine and the mowing activity never assume that children will remain where you last saw them · keep children out of the mowing area and under the watchful care of another responsible adult · be alert and turn machine off if children enter the area · before and when backing look behind and down for small children 4

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· be sure the area is clear of other people before mowing stop machine if anyone enters the area · never carry passengers or children even with the blades off · do not mow in reverse unless absolutely necessary always look down and behind before and while backing · never carry children they may fall off and be seriously injured or interfere with safe machine operation · keep children out of the mowing area and under the watchful care of another responsible adult · be alert and turn machine off it children enter the area · before and when backing look behind and down for small children · mow up and down slopes 15 max not across d remove obstacles such as rocks tree limbs etc watch for holes ruts or bumps uneven terrain could overturn the machine tall grass can hide obstacles use slow speed choose a low gear so that you will not have to stop or shift while on the slope avoid starting or stopping on a slope if tires lose traction disengage the blades and proceed slowly straight down the slope if machine stops while going uphill disengage blades shift into reverse and back down slowly do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible 5

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product gasoline capacity and type oil type api-sf-sj specifications 3.5 gallons unleaded regular sae 30 above 32°f sae 5w-30 below 32°f 4 pints champion forward reverse front rear rc12yc 5.5 2.4 please read and retain this manual the instructions will enable you to assemble and maintain your tractor properly always observe the safety rules repair agreement a repair agreement is available on this product contact your nearest sears store for details customer responsibilities rules maintaintractor mainteof this oil capacity spark plug gap .040 ground mph speed · read and observe the safety · follow a regular schedule in ing caring for and using your · follow the instructions under nance and storage sections owner s manual warning tire pressure charging system battery 14 psi 10 psi 3600 rpm 28 230 ulr this tractor is equipped 16 amps amp/hr min cca case size 27-35 blade bolt torque ft lbs congratulations on your purchase of a new tractor it has been designed engineered and manufactured to give you the best possible dependability and performance should you experience any problem you cannot easily remedy please contact a sears or other qualified service center we have competent well-trained technicians and the proper tools to service or repair this tractor with an internal combustion engine and should not be used on or near any unimproved forest-covered brushcovered or grass-covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any if a spark arrester is used it should be maintained in effective working order by the operator in the state of california the above is required by law section 4442 of the california public resources code other states may have similar laws federal laws apply on federal lands a spark arrester for the muffler is available through your nearest sears service center see repair parts section of this manual 6

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steering wheel insert steering wheel 1 large flat washer 1 locknut 1/2 -20 1 locknut 1/4-20 1 hex bolt 1/4-20 x 1-1/4 steering wheel adapter steering steering extension shaft seat washer 17/32 x 1-3/16 x 12 gauge knob 1 for future use keys slope sheet video cassette 7

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your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes to ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely use the correct tools as necessary to insure proper tightness review the video cassette before you begin tools required assembly for 6 assemble large flat washer 1/2 hex nut and tighten securely 7 snap steering wheel insert into center of steering wheel 8 remove protective materials from tractor hood and grill important check for and remove any staples in skid that may puncture tires where tractor is to roll off skid insert _1/2 hex nut _9 large flat washer a socket wrench set will make assembly easier standard wrench sizes you need are listed below 1 3/4 wrench 1 pliers 2 7/16 wrench 1 utilityknife 1 lira pressure gauge when right or left hand is mentioned in this manual it means from your point of view when you are in the operating position seated behind the steering wheel to remove carton unpack carton 1 remove all accessible loose parts and parts boxes from carton 2 cut from top to bottom along lines on all four corners of carton and lay panels flat 3 check for any additional loose parts or cartons and remove tractor from steering -i wheel g boot before removing tractor from skid a n ach steering wheel assemble extension shaft and boot 1 slide extension shaft onto lower steering shaft align mounting holes in extension and lower shafts and install 1/4 hex bolt and iocknuto tighten securely important tighten bolt and nut securely to 10-12 ft ibs torque 2 place tabs of steering boot over tab slots in dash and push down to secure install steering wheel 3 position front wheels of the tractor so they are pointing straight forward 4 remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension 5 position steering wheel so cross bars are horizontal left to right and slide inside boot and onto adapter hex bolt slots check battery 1 lift hood to raised position note if this battery is put into service after month and year indicated on label label located between terminals charge battery for minimum of one hour at 6-10 arnps see battery in maintenance section of this manual for charging instructions 8

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note you may now roll or drive your tractor off the skid follow the appropriate instruction below to remove the tractor from the skid to rolltractor off skid see operation section for location and function of controls 1 press lift lever plunger and raise attachment lift lever to its highest position 2 release parking brake by depressing clutch/brake pedal 3 place freewheel control in transmission disengaged position see to transport in the operation section of this manual 4 roll tractor forward off skid 5 remove banding holding deflector shield up against tractor to drive tractor install seat adjust seat before tightening adjustment knob 1 remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor 2 pivot seat upward and remove from the cardboard packing remove the cardboard packing and discard 3 place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan 4 push down on seat to engage shoulder bolts in slots and pull seat towards rear of tractor 5 pivot seat and pan forward and assemble adjustment knob and flat washer loosely do not tighten lower seat into operating position and sit in seat slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down get off seat without moving its adjusted position raise seat and tighten adjustment knob securely seat operation section off skid see for location and 6 7 8 9 seat pan shoulder bolts flat wa function of controls _k warning before starting read understand and follow all instructions in the operation section of this manual be sure tractor is in a well-ventilated area be sure the area in front of tractor is clear of other people and objects 1 be sure all the above assembly steps have been completed 2 check engine oil level and fill fuel tank with gasoline 3 place freewheel control in transmission engaged position see to transport in the operation section of this manual 4 sit on seat in operating position depress clutch/brake pedal and set the parking brake 5 place motion control lever in neutral n position 6 press lift lever plunger and raise attachment lift lever to its highest position 7 start the engine after engine has started move throttle control to idle position 8 release parking brake 9 slowly move the motion control lever forward and slowly drive tractor off skid 10.apply brake to stop tractor set parking brake and place motion control lever in neutral position 11 .turn ignition key to stop position continue with the instructions that follow 9

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install mulcher plate check brake system if previously removed 1 raise and hotd deflector shield in upright position 2 place front of mulcher plate over front of mower deck opening and slide into place as shown 3 hook front latch into hole on front of mower deck 4 hook rear latch into hole on back of mower deck ffj deflector mulcher plate after you learn how to operate your tractor check to see that the brake is properly adjusted see to adjust brake in the service and adjustments section of this manual v checklist before you operate your new tractor we wish to assure that you receive the best performance and satisfaction from this quality product please review the following checklist all assembly instructions have been completed no remaining loose parts in carton ,i battery is properly prepared and charged minimum 1 hour at 6 amps ,i seat is adjusted comfortably and tightened securely all tires are properly inflated for shipping purposes the tires were overinflated at the factory ,i be sure mower deck is propedy leveled side-to-side/front-to-rear for best cutting results tires must be properly inflated for leveling j check mower and drive belts be sure they are routed properly around pulleys and inside all belt keepers · check wiring see that all connections are still secure and wires are properly clamped before driving tractor be sure freewheel control is in lransmission engaged position see to transport in the operation section of this manual while learning how to use your tractor pay extra attention to the following important items engine oil is at proper level fuel tank is filled with fresh clean regular unleaded gasoline become familiar with all controls their location and function operate them before you start the engine be sure brake system is in safe operating condition ,i it is important to purge the transmission before operating your tractor for the first time follow proper starting and transmission purging instructions see to start engine and purge transmission in the operation section of this manual shield hooks latch _1 caution do not remove deflector shield from mower to convertto discharging bagging or simply remove mulcher plate and store in a safe place your mower is now ready for discharging or installation of optional grass catcher accessory note it is not necessary to change blades the mulching blades are designed for discharging and bagging also check tire pressure the tires on your tractor were overinflated at the factory for shipping purposes correct tire pressure is important for best cutting performance · reduce tire pressure to psi shown in product specifications section of this manual check deck levelness for best cutting results mower housing should be properly leveled see to level mower housing in the service and adjustments section of this manual check for all belts proper position of see the figures that are shown for replacing motion and mower blade drive belts in the service and adjustments section of this manual verify that the belts are routed correctly 10

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these symbols may appear on your tractor or in literature supplied with the product learn and understand their meaning battery caution or warning reverse forward fast slow engine on engine off oil pressure lights on fuel choke mower height parking brake locked unlocked mower lift rnhl attachment clutch engaged reverse neutral high low parking brake attachment ignition clutch disengaged keep area clear slope hazards see safety rules section free wheel danger keep hands and feet away automatic models only 11

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knowyour tractor manual and safety rules before operating read this owner s your tractor compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments save this manual for future reference attachment clutch lever ammeter ignition switch light switch lift choke control throttle attachment lever clutch brake pedal height plunger adj knob freewheel control brake lever motion control lever our tractors conform to the safety standards of the american national standards institute ammeter indicates charging or discharging of battery attachment clutch lever used to engage the mower blades or other attachments mounted to your tractor attachment lift lever used to raise lower and adjust the mower deck or other attachments mounted to your tractor clutch/brake pedal used for declutching and braking the tractor and starting the engine motion control lever selects the speed and direction of tractor choke control used when starting a cold engine height adjustment knob used to adjust the mower cutting height ignition switch used for starting and stopping the engine lift lever plunger used to release attachment lift lever when changing its position light switch position turns the headlights on and off parking brake lever locks clutch brake pedal into the brake position throttle control used to control engine speed freewheel control disengages transmission for pushing or slowly towing the tractor with the engine off 12

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the operation of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs we recommend standard safety glasses or a wide vision safety mask worn over spectacles how to use your tractor to set parking brake your tractor is equipped with an operator presence sensing switch when engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine 1 depress clutch/brake pedal all the way down and hold 2 pull parking brake lever up and release pressure from clutch/brake pedal pedal should remain in brake position make sure parking brake will hold tractor secure attachment clutch lever engaged position choke control j,l ignition key ldisengaged 7 position throttle i i r controf ,parking brake pedal disengaged position ° position l_rake motion position control lever important leaving the ignition switch in any position other than stop will cause the battery to discharge and go dead note under certain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass to eliminate this possibility always stop engine when stopping tractor on grass areas caution always stop tractor completely as described above before leaving the operator s position to use throttle control always operate engine at full throttle · operating engine at less than full throttle reduces the battery charging rate · full throttle offers the best bagging mower performance to use choke control and height adjustment knob use choke control whenever you are starting a cold engine do not use to start a warm engine · to engage choke control pull knob out slowly push knob in to disengage to move forward and backward stopping mower blades · to stop mower blades move attachment clutch lever to disengaged position ground drive · to stop ground drive depress clutch brake pedal all the way down · move motion control lever to neutral n position important the motion control lever does not return to neutral n position when the clutch/brake pedal is depressed engine · move throttle control to slow position note failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to backfire · turn ignition key to stop position and remove key always remove key when leaving tractor to prevent unauthorized use · never use choke to stop engine the direction and speed of movement is controlled by the motion control lever 1 start tractor with motion control lever in neutral n position 2 release parking brake 3 slowly move motion control lever to desired position to adjust mower cui-fing height the cutting height is controlled by turning the height adjustment knob in desired direction · turn knob clockwise to raise cutting height · turn knob counterclockwise 1 to lower cutting height the cutting height range is approximately 1-1/2 to 4 the heights are measured from the ground to the blade tip with the engine not running these heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed 13

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· the average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months for healthier and better looking lawns mow often and after moderate growth · for best cutting performance grass over 6 inches in height should be mowed twice make the first cut relatively high the second to desired height to adjust gauge wheels _caution do not operate the mower without either the entire grass catcher on mowers so equipped or the deflector shield in place attachment clutch engaged position attachemnt lift lever high position position position deflector gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions note adjust gauge wheels with tractor on a flat level surface 1 adjust mower to desired cutting height see to adjust mower cuffing height in this section of manual 2 with mower in desired height of cut position gauge wheels should be assembled so they are slightly off the ground install gauge wheel in appropriate hole with shoulder bolt 3 8 washer and 3/8-16 iocknut and tighten securely 3 repeat for opposite side installing gauge wheel in same adjustment hole gauge wheel to operate on hills 4eicaution do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope use the slope guide at the back of this manual · choose the slowest speed before starting up or down hills · avoid stopping or changing speed on hills · if slowing is necessary move throttle control lever to slower position · if stopping is absolutely necessary push clutch/brake pedal quickly to brake position and engage parking brake · move motion control lever to neutral n position important the motion control lever does not return to neutral n position when the clutch/brake pedal is depressed · to restart movement slowly release parking brake and clutch/brake pedal · slowly move motion control lever to slowest setting · make all turns slowly to transport when pushing or towing your tractor be sure to disengage transmission by placing freewheel control in freewheeling position freewheel control is located at the rear drawbar of tractor 1 raise attachment lift to highest position with attachment lift control 2 pull freewheel control out and down into the slot and release so it is held in the disengaged position · do not push or tow tractor at more than two 2 mph · to re-engage transmission reverse above procedure locknut 3/8 gauge wheel to operate mower shoulder z bolt your tractor is equipped with an operator presence sensing switch any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine 1 select desired height of cut 2 lower mower with attachment lift control 3 start mower blades by engaging attachment clutch control to stop mower blades disengage attachment clutch control 14

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transmissionengaged transmission disengaged note toprotecthoodfromdamage whentransportingyourtractoron a truck or a trailer,be sure hoodis closedand securedto tractor usean appropriate meansof tyinghoodto tractorrope,cord etc towingcartsand otherattachments tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor use common sense when towing too heavy of a load while on a slope is dangerous tires can lose traction with the ground and cause you to lose control of your tractor before starting the engine check engine oil level the engine in your tractor has been shipped from the factory already filled with summer weight oil 1 check engine oil with tractor on level ground 2 remove oil fill cap/dipstick and wipe clean reinsert the dipstick and screw cap tight wait for a few seconds remove and read oil level if necessary add oil until full mark on dipstick is reached do not overfill · for cold weather operation you should change oil for easier starting see the oil viscosity chart in the maintenance section of this manual · to change engine oil see the maintenance section in this manual add gasoline · fill fuel tank to bottom of tank filler neck do not overfill use fresh clean regular unleaded gasoline with a minimum of 87 octane use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life do not mix oil with gasoline purchase fuel in quantities that can be used within 30 days to assure fuel freshness _caution wipe off any spilled oil or fuel do not store spill or use gasoline near an open flame 15 important when operating in temperatures below 32°f0°c use fresh clean winter grade gasoline to help insure good cold weather starting _caution alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage acidic gas can damage the fuel system of an engine while in storage to avoid engine problems the fuel system should be emptied before storage of 30 days or longer drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty use fresh fuel next season see storage instructions for additional information never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur to start engine when starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine 1 be sure freewheel control is in the transmission engaged position 2 sit on seat in operating position depress clutch/brake pedal and set parking brake 3 place motion control lever in neutral n position 4 move attachment clutch to disengaged position 5 move throttle control to fast position 6 pull choke control out for a cold engine start attempt for a warm engine start attempt the choke control may not be needed note before starting read the warm and cold starting procedures below 7 insert key into ignition and turn key clockwise to start position and release key as soon as engine starts do not run starter continuously for more than fifteen seconds per minute if the engine does not start after several attempts push choke control in wait a few minutes and try again if engine still does not start pull the choke control out and retry warm weather starting 50 ° f and above 8 when engine starts slowly push choke control in until the engine begins to run smoothly if the engine starts to run roughly pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

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