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heatcon® email info@heatcon.com · www.heatcon.com composite systems composite repair solutions product catalog table of contents single zone hot bonder dual zone hot bonder features and options hazardous environment configuring your hot bonder package military dual zone hot bonder data capture and analysis software equipment support program leasing/rentals b-model equipment input cables b-model equipment output cables b-model equipment output cables b-model equipment output cables a and b-model paper and ink a-model equipment input cables a-model equipment output cables repairclave repairclave continued power booster box oven controller 3 4 5 6 7 8 9 9 9 10 10 11 12 12 13 13 14 15 16 17 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 heat blankets heat blankets heat blanket construction supervisory heat blankets custom formed heat blankets radome heat blankets our process seal replacement stretchable heat blankets heat blankets heat blanket services thermal uniformity plugs and receptacles plugs and receptacles continued 51 54 55 56 57 58 59 60 61 61 61 62 63 materials materials capabilities material recertification material cutting and kitting pre-assembled kits 64 65 65 66 all products prices services or availability are subject change without notice for more information call usa 1-206-575-1333 · uk +44 0 1480-410740 · asia 86-21-52359043 9.0.00 1 technical services pacs accessory assortment pacs accessory assortment continued pacs replacement parts pacs welding accessory assortment hot air curing system composite curing ovens infrared curing systems heat lamps debulking and curing table walk-in freezers circular chart recorder ordering information moderate-cold cabinets downdraft tables dust collection equipment econo-bonder custom capabilities bonder calibration kit phosphoric acid containment system pacs 18 tool kits materials heat blankets equipment equipment thermowelder leak resistant thermocouple equipment accessory assortment equipment accessory assortment continued temperature indicator vacuum generator electric vacuum pumps vacuum leak checker vacuum hose/sniffer assembly vacuum accessory assortment vacuum accessory assortment continued heat blanket tester radome moisture meter portable electronic scales ultrasonic leak detector magnehelic® pressure gauges calibration services warranty services 36 37 38 39 40 41 42 43 43 44 45 46 47 48 49 49 50 50

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heatcon® email info@heatcon.com · www.heatcon.com composite systems composite repair solutions product catalog table of contents pre-assembled kits resin kits tack rags fiberglass carbon fabrics and kevlartm film and foaming airbus silicone adhesive foam tape aluminum foil corrosion inhibiting fillers resins potting and edge fiberglass carbon and kevlartm nylon bagging film breather/bleeder cloth teflon® release fabric porous teflon® release fabric non-porous release film perforated release film non-perforated release peel ply flash tape polyester discs sealant tape pre-formed core materials aluminum and non-metallic 67 68 69 70 71 72 73 74 74 75 76 77 78 79 79 80 80 81 82 82 82 83 84 router motor bits collets and templates router motor lay-up cutting templates grinder motor and sanding barrels grinder motor sanding disks and bayonets grinder motor sanding disks and bayonets grinder motor accessories orbital sander and three way air manifold belt sander accessories and cleco® pliers additional repair tools and accessories additional repair tools and accessories additional repair tools and accessories composite repair safety items 99 100 101 102 103 104 105 106 107 108 109 110 2 9.0.00 equipment heat blankets materials tool kits technical services technical services consultations/facility design/installation composite repair training phase 1 phase 2 combo phase 3 bonded aluminum repair 5 days course descriptions 2009 course schedule 2009 course schedule available training materials 111 111 112 113 114 115 116 117 118 119 120 tool kits composite repair tool kit drill motor and grinder motor router motor and orbital sander grinder motor accessories additional tools and accessories composite repair tool kit metal bond tool kit accessories floor panel repair tool kit accessories floor panel repair tool kit drill motor and bits drill motor accessories and counter bores drill motor accessories and reamers router motor and bits router motor kevlartm bits 85 86 87 88 89 90 91 92 93 93 94 95 96 97 98 nsns national stock numbers national stock numbers national stock numbers national stock numbers national stock numbers 121 122 123 124 125 line card line card 126 all products prices services or availability are subject change without notice for more information call usa 1-206-575-1333 · uk +44 0 1480-410740 · asia 86-21-52359043

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heatcon® email info@heatcon.com · www.heatcon.com composite systems composite repair solutions hcs9000b single zone hot bonder reliable easy to use upgradable superior capabilities compact size/portable lease options available specifications weight only 15lbs 6.8kg applications the primary system application is composite and metal bond repairs by heating and curing prepregs resins or adhesives manufacturing applications include secondary bonding processes normally accomplished with autoclaves or ovens hot bonders are also useful in r&d projects for materials and processes the line of heatcon® composite repair systems can also be used to control other resistive heat sources for a wide variety of manufacturing and repair applications dimensions 18in x 13in x 5.75in 457mm x 330.2mm x 146mm hi-resolution sunlight readable lcd screen 5.25in x 6.75in improved text entry system with alphanumeric keypad usb interface for data export to usb storage device rapid start-up in as little as 5 seconds up to 48 hours of cure information 12 cure records stored for data export up to eight 8 ramps and dwells per program automatic graph scaling for high temperature cures above 500 degrees dynamic alarm control integration select by hottest coldest average of all or no 1 no 2 thermocouple 10 thermocouple inputs selectable metric or english units 90-264vac 45-65hz 30a power output per zone higher amperages available accessories included · · · · · · heat blankets power cords thermocouples vacuum hose air filter extra printer ribbon and printer paper · · · accessory storage in removable lid data capture analysis sofware usb drive power failure auto recovery up to 30 customizable user named cure profiles control monitor toggle for individual thermocouples enhanced menu interface for easier navigation meets commercial carryon size requirements see page 5 for features and options 9.0.00 3 specific accessories are described by quotation for more information call usa 1-206-575-1333 · uk +44 0 1480-410740 · asia 86-21-52359043 equipment

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heatcon® email info@heatcon.com · www.heatcon.com composite systems composite repair solutions hcs9200b dual zone hot bonder reliable easy to use upgradable superior capabilities compact size/portable lease options available applications the primary system application is composite and metal bond repairs by heating and curing prepregs resins or adhesives manufacturing applications include secondary bonding processes normally accomplished with autoclaves or ovens hot bonders are also useful in r&d projects for materials and processes the line of heatcon® composite repair systems can also be used to control other resistive heat sources for a wide variety of manufacturing and repair applications 4 9.0.00 equipment · · · · · · specifications weight only 28lbs 12.7kg dimensions 21.75in x 14.25in x 6.5in 552.5mm x 362mm x 165.1mm hi-resolution sunlight readable lcd screen 5.25in x 6.75in improved text entry system with alphanumeric keypad usb interface for data export to usb storage device rapid start-up in as little as 5 seconds up to 48 hours of cure information 12 cure records stored for data export up to eight 8 ramps and dwells per program automatic graph scaling for high temperature cures above 500 degrees dynamic alarm control integration select by hottest coldest average of all or no 1 no 2 thermocouple 10 thermocouple inputs selectable metric or english units 90-264vac 45-65hz 30a power output per zone higher amperages available accessories included heat blankets power cords thermocouples vacuum hose air filter extra printer ribbon and printer paper · · · accessory storage in removable lid data capture analysis sofware usb drive power failure auto recovery up to 30 customizable user named cure profiles control monitor toggle for individual thermocouples enhanced menu interface for easier navigation specific accessories are described by quotation hot bonder of choice for major airlines repair stations and the military see page 5 for features and options for more information call usa 1-206-575-1333 · uk +44 0 1480-410740 · asia 86-21-52359043

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heatcon® email info@heatcon.com · www.heatcon.com composite systems composite repair solutions b-models features and options standard features · · · · · · · · operate by easy to follow menus on hi-resolution hi-contrast sunlight readable lcd screen easy change of any cure parameter while program is running in progress graphic and numeric displays are easy to interpret store 30 programs enter or revise from key pad temperature control by tc 1 or 2 hottest coolest automatically locates or average of all thermocouples mode selected by operator 10 thermocouple inputs per zone per aerospace manufacturers recommendations temperature adjustments made in increments of 1°f exceptional integration of alarm and control systems 1 scans all thermocouples for alarm and control 2 high/low temperature deviation alarms for both ramp and dwell 3 select low vacuum alarm level 4 alarm system advises specific problem 5 any alarm causes hold condition not shut down 6 alarm hold is automatically released when problem is corrected 7 easy to silence audible alarm 8 adjustable loudness precise pid control plus auto-tune for unusual situations automatic management of thermocouple break or malfunction intelligent automatic restart function after power loss dot matrix printer offers the following 1 standard paper tape and ribbon 2 time date and full program/cure description 3 record of tag number p/n employee id 4 graph of actual cure showing time and temperature 5 setpoint actual temperatures and vacuum are printed at selected intervals 6 print temperature summary or all thermocouples 7 record of alarm conditions and alarm clear 8 prints any program changes or adjustments made during cure quiet internal vacuum system runs off plant air vacuum system capable of up to 28 in hg monitor vacuum by separate line from repair external filter/trap cleans plant air adjustable vacuum level readable before starting cure shock mounted components operates on 90 270v 47 63hz 30 amps per zone allows bigger blankets and more heat both zones on hcs9200b can be independently powered/operated hcs9200b slave function runs two zones or blankets as one temperature display in celsius or fahrenheit user selectable vacuum display in millibars in hg or kpa user selectable easy to upgrade hardware software and other features multiple blanket per zone capability all aluminum scratch resistant anodized faceplate ergonomic design convenient hookup of all accessories removable lid lightweight portable and rugged circuit breakers are on front panel no fuses to replace handles on three sides for convenient handling · · · · · · · · · · · · · · · · · · · · · · · options · · · · built in electric vacuum pump max flow is 0.75 cubic ft/min 354 cm3/sec and max level is 28 in hg 0.967kgs/cm2 program linking for multiple ramp.soak capability software security lock with password access foreign language menu systems · · · · · · post cure data download software modifications for special applications customized silicone rubber heat blankets accessory kits and tool packages type k thermocouples special hot bonder/cure process training for more information call usa 1-206-575-1333 · uk +44 0 1480-410740 · asia 86-21-52359043 9.0.00 5 equipment

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heatcon® email info@heatcon.com · www.heatcon.com composite systems composite repair solutions flightline hazardous environment equipment hcs9200fl dual zone applications the flightline composite repair systems include the same basic features operation and capabilities as the hcs9000 and hcs9200 systems but are further designed to meet the requirements of class i division ii hazardous environment operation per the u.s national electric code nec as promulgated by the national fire protection association nfpa the primary application is composite and metal bond repairs on fueled aircraft and in other class i division ii environments heat blankets for the flightline systems include a supervisory grid for overtemperature safety and a ground plane for sensing faulty circuits specifications weight only 37lbs 16.9kg dimensions 29in x 19in x 9.5in 736.6mm x 482.6mm x 241.3mm designed specifically for hazardous and flightline environments distinctive specifications · · these units are purged and pressurized for use in hazardous environments dynamic alarm/control integration with indicators for pressure status purge cycle initiation and system ready arc suppressing power connectors are specifically designed for hazardous environments a ground fault interrupter gfi to maximize equipment safety independent high limit controller disables power in the event of over-temperature conditions system requires special heat blankets for vapor volatile environments heat blankets must be ordered separately please ask your sales engineer for more information regarding supervisory heat blankets · · · hcs9000fl single zone specifications weight only 25lbs 11kg dimensions 23.5in x 17in x 7.75in 596.9mm x 431.8mm x 196.85mm 6 9.0.00 for more information call usa 1-206-575-1333 · uk +44 0 1480-410740 · asia 86-21-52359043

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heatcon® email info@heatcon.com · www.heatcon.com composite systems composite repair solutions b-models and flightline configuring your hot bonder package step 1 select composite repair unit model hcs9000b hcs9200b hcs9000fl hcs9200fl page 3 4 6 6 step 5 select output power cable item hcs9000-71-145 hcs9000-72-180 hcs9000-71-220 hcs9000-72-220 other specify voltage 125v/15a 250v/15a 125v/30a 250v/30a page 12 12 10 10 step 2 select options item accessory storage lid accessory storage case hcs1011-05 type k thermocouple operation p 37 38 special vacuum fitting options program linking p 5 data capture and analysis software p 5 special software option security password protection built in electric vacuum pump 1000°f operation standard is 500°f yes/no standard type j type k must select type k operation in step 2 step 6 thermocouple type item standard type j disposable page 37 38 38 step 7 select heat blankets item standard with flightline bonders voltage 120v 120v 120v 220v/240v 220v/240v 220v/240v page 51-53 55 61 flightline for use only stretchable step 3 select voltage for repair unit 120v 240v step 4 select input power cable item hcs9000-70-145 us hcs9000-70-140 us asia hcs9000-70-150 europe hcs9000-70-160 china voltage 120v 100v/220v 100v/220v 250v page 10 10 10 to properly configure your hot bonder please follow the steps outlined here this will help ensure you get the right product and meet your specific requirements consult the manufacturer s srm for specific details and application procedures for more information call usa 1-206-575-1333 · uk +44 0 1480-410740 · asia 86-21-52359043 9.0.00 7 equipment

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heatcon® email info@heatcon.com · www.heatcon.com composite systems composite repair solutions hcs9200n military dual zone hot bonder equipment 8 9.0.00 tested and certified to mil-std-461e emi and mil-std810e environmental applications the hcs9200n composite repair set temperature/vacuum controller hot bonder/controller is a computer monitored and controlled electrical heating dual zone composite repair system with multiple sensor inputs and various graphical status display screens with complete process documentation printout the unit provides finite control of the temperature vacuum and time necessary to cure critically sensitive composite resins and adhesives the controller is compact and portable for use in a shop or flight line environment specifications weight only 37lbs 16.78kg accessory set 70lbs 31.75kg dimensions 29in x 18in x 8in 73.66cm x 45.72cm x 20.32cm accessory set 25in x 19in x 9.5in 63.5cm x 48.26cm x 24.13cm full sunlight readable el display 5in x 4.75in power 90 ­ 264vac 47 ­ 63hz auto switching operating enviromental limitations temperature 14ºf 130°f 10°c 54.4°c relative humidity non-condensing 0 ­ 95 ±5 cure temperature range ambient to 500°f heat blankets limited to 450ºf audible alarm 90db adjustable volume 30 separate operator entered programs accessory set cables rated at 20 amps the hot bonder designed for and preferred by the navy accessories included · · · · · heat blankets power cords · thermocouples vacuum hose/gauge air filter data download cable for more information call usa 1-206-575-1333 · uk +44 0 1480-410740 · asia 86-21-52359043

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heatcon® email info@heatcon.com · www.heatcon.com composite systems composite repair solutions protection data leasing equipment support program a 3-year optional package that includes the following free annual calibration free software upgrades standard software revisions only no options included hcs9000b part number hcs9200b part number hcs9000-esp1 hcs9200-esp1 term effective from date of shipment on new equipment data capture and analysis software software package includes part number · data capture software cd hcs-dcas-02 · interface cable with usb adapter · installation guide system requirements · windows® 98 or newer operating system · serial db9 or usb connector · 120mb disk space for installation requires data export software installed on the hot bonder windows is a registered trademark of microsoft corporation all rights reserved leasing/rentals leasing advantages we can offer leasing on our equipment through our leasing company or yours contact a sales representative for more details short term rentals are also available at weekly or monthly rates consult your sales representative for more details for more information call usa 1-206-575-1333 · uk +44 0 1480-410740 · asia 86-21-52359043 9.0.00 9 rentals equipment equipment support program

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heatcon® email info@heatcon.com · www.heatcon.com composite systems composite repair solutions input power cables b-model equipment input cables description image b-model equipment input cables part number color code u.s black white green wire support up to 30a 125vac 15a installed plug 10 9.0.00 equipment input power cable with plug hcs9000-70-145 input power cable without plug hcs9000-70-140 u.s asia black white green up to 30a 250vac input power cable without plug hcs9000-70-150 european brown blue green up to 30a 250vac user installs plug part of standard accessory package based on customer requirements output power cables b-model equipment output cables b-model equipment output cables description image part number lead length blade type nema volts amps hcs9000-71-220 output power cable with receptacle hcs9000-72-220 5ft twist lock l5-30 125v 30a 152.4cm l6-30 250v 30a for more information call usa 1-206-575-1333 · uk +44 0 1480-410740 · asia 86-21-52359043

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heatcon® email info@heatcon.com · www.heatcon.com composite systems composite repair solutions output power cables b-model equipment output cables description output power cable with receptacle image part number lead length 10ft 304.8cm blade type nema volts amps hcs9000-72-225 twist lock l6-30 250v 30a hcs9000-71-175 output power cable 4-gang box hcs9000-72-175 5ft 152.4cm l5-15 125v straight l6-15 250v 4-15a 4-15a hcs9000-71-155 output power cable 4-gang box hcs9000-72-155 5ft 152.4cm l5-15 125v twist lock l6-15 250v 4-15a 4-15a hcs9000-71-230 5ft output power cable duplex receptacle 152.4cm l5-30 1-30a 125v /5-15 2-15a 1 30a twist lock 2 15a straight available in any output configuration hcs9000-72-230 l6-30 1-30a 250v /6-15 2-15a hcs9000-72-245 10ft 304.8cm l6-30 1-30a 250v /6-15 2-15a for more information call usa 1-206-575-1333 · uk +44 0 1480-410740 · asia 86-21-52359043 9.0.00 11 equipment b-model equipment output cables

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heatcon® email info@heatcon.com · www.heatcon.com composite systems composite repair solutions output power cables b-model equipment output cables b-model equipment output cables description image part number lead length blade type nema volts amps equipment 12 9.0.00 hcs9000-71-170 output power cable duplex receptacle hcs9000-72-170 5ft 152.4cm l5-15 straight l6-15 125v 2-15a 250v 2-15a hcs9000-71-145 output power cable duplex receptacle hcs9000-72-180 5ft 152.4cm l5-15 twist lock l6-15 125v 2-15a 250v 2-15a documentation a and b-model paper and ink description printer paper image a and b-model paper and ink part number hcs2045-03 details roll of paper used for hard copy text and graphic printouts of repair information continuous loop ink ribbon used for hard copy printouts of repair information use with hcs2045-03 printer paper printer ribbon hcs2045-04 for more information call usa 1-206-575-1333 · uk +44 0 1480-410740 · asia 86-21-52359043

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heatcon® email info@heatcon.com · www.heatcon.com composite systems composite repair solutions replacement parts a-model equipment input cables a-model equipment input cables description b a color code u.s black white green u.s asia black white green european brown blue green wire support up to 30a 250vac note plug is 15a 125vac up to 30a 250vac input power cable with plug hcs9000-70-130 d c 4-pin connector a-model input power cable without plug user installs plug hcs9000-70-100 input power cable without plug user installs plug hcs9000-70-110 up to 30a 250vac a-model equipment output cables edcaba-model equipment output cables description output power cable 4-gang box part number hcs9000-71-100 hcs9000-72-100 hcs9000-71-165 hcs9000-72-165 hcs9000-71-140 hcs9000-72-140 hcs9000-71-150 hcs9000-72-150 hcs9000-71-200 hcs9000-72-200 hcs9000-71-210 lead length 5ft 152.4 cm blade type straight straight twist lock twist lock volts 125v 250v 125v 250v 125v 250v 125v 250v 125v amps 4-15a 4-15a 2-15a 2-15a 2-15a 2-15a 4-15a 4-15a 1-30a 1-30a 1-30a/2-15a 1-30a/2-15a 1-30a 5-pin connector a-model output power cable duplex receptacle output power cable duplex receptacle output power cable 4-gang box output power cable duplex receptacle 5ft 152.4 cm 5ft 152.4 cm 5ft 152.4 cm 5ft 152.4 cm twist lock 1 30a twist lock 2 15a straight twist lock 1 30a twist lock 250v 125v 250v 250v output power cable duplex receptacle 5ft hcs9000-72-210 hcs9000-72-205 10ft hcs9000-72-215 304.8 cm 152.4 cm output power cable duplex receptacle available in any output configuration 250v 2 15a straight 1-30a/2-15a for more information call usa 1-206-575-1333 · uk +44 0 1480-410740 · asia 86-21-52359043 9.0.00 13 equipment part number

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heatcon® email info@heatcon.com · www.heatcon.com composite systems composite repair solutions hcs3100 repairclave this unit features · · · · · · · · · · · equipment model shown:hcs3100-01-36-10 us patent 7,137,799 lighted interior removable part carrier internal connections for heat blankets vacuum and thermocouples built in vacuum generator adjustable operating pressures up to 75psi custom sizes to suit your applications optional electric-powered vacuum systems are available safety indicator for vessel pressure flanged access ports for additional options typical applications rotor blades wing flaps repair claves model number hcs3100-01-36-10 hcs3100-01-36-16 hcs3100-01-36-20 hcs3100-01-42-10 hcs3100-01-42-16 hcs3100-01-42-20 hcs3100-01-48-10 hcs3100-01-48-16 hcs3100-01-48-20 diameter 91.44cm 91.44cm 91.44cm 106.68cm 106.68cm 106.68cm 121.92cm 121.92cm 121.92cm length 3.05m 4.88m 6.1m 3.05m 4.88m 6.1m 3.05m 4.88m 6.1m cart required hcs3200-36-10 hcs3200-36-16 hcs3200-36-20 hcs3200-42-10 hcs3200-42-16 hcs3200-42-20 hcs3200-48-10 hcs3200-48-16 hcs3200-48-20 36in 10ft 16ft 20ft 10ft 16ft 20ft 10ft 16ft 20ft 36in 36in 42in 42in 42in 48in 48in 48in the patented hcs3100 repairclave has all the pressure you need using just ordinary shop air we have also built in features of the world renowned hcs9200 composite repair system to give you superior control over your repair application such as rotor blades or wing flaps 14 9.0.00 for more information call usa 1-206-575-1333 · uk +44 0 1480-410740 · asia 86-21-52359043

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heatcon® email info@heatcon.com · www.heatcon.com composite systems composite repair solutions hcs3100 repairclave continued equipment specifications dimensions length 12in 240in 304.8 609.6cm not including end closures inside diameter 36in 48in 91.4cm 121.9cm support structure 24in 70cm exact per customer preferences determined at order power 90vac 264vac 47hz 63hz 15a control accuracy ±1.0°f of indicated reading operating pressure max operating 50psi max design in accordance with asme code the vessel is designed to operate at 50psi at 150°f repair temperatures may exceed 150°f relief valve setting 75psi construction vessel constructed from certified rolled plate steel material sa516-70 id label stamped with final asme hydrostatic test documentation and data plate closures hinged closure horizontal t-bolt with break-over handles fixed closed end welded domed tank head calibration 1 year intervals recommended by heatcon® composite systems other features operate by easy to follow menus on hi-contrast sunlight readable lcd screen 10 thermocouple inputs per zone per aerospace manufacturers recommendations built-in low vacuum alarm for more information call usa 1-206-575-1333 · uk +44 0 1480-410740 · asia 86-21-52359043 9.0.00 15

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