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draw wire draw wire position transducer for hydraulic cylinder typ sx300-15-ssi-f1 · ranges up to 15 m · output types digital rs422/ttl/push-pull digital-absolute ssi-gray parallel-gray bus system profibus dp canopen devicenet interbus k3 · linearity digital/digital-absolute/bus ±0,05 of fs · protection class up to ip67 · high dynamics high emc-grade · customised versions available 05/11/09

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-2product description product description waycon draw wire position transducer sx300-series are designed for use in conjunction with hydraulic cylinders and measuring the cylinder position especially designed for long stroke cylinders with pressurized housings to be flanged directly to the cylinder head with giving feed back signal to a machine control unit it is possible to control the position of the cylinder program specific movements or managing synchronous movement of several cylinders due to its small overall size its short assembly time and its possible customisation this sensor technology is a cost-effective and flexible solution for a wide range of industrial applications spring set wire retraction mounting flange main housing pressurized wire rope capstan rope fixation clip connector vent hole rotary encoder rotation shaft wire rope outlet a constant spring force coils the measuring rope accurately single-layered on an wire rope capstan so that its linear motion is converted into rotation the sensor element rotary encoder provides the output signal required the dynamics of the draw wire transducer allows a high motion speed and max acceleration of the cylinder piston its high quality makes applications in harsh industrial environments possible applications hydraulic gates for dam control sluice gate control synchronous run of more than one cylinder cylinder acceleration and speed control stroke control of fairground ride applications

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-3technical data technical data transducer technical data measurement range 15.000 mm temperature range -20 70°c resolution 13 bit/568,9 mm resolution in pulses 14,4 pulses/mm linearity ±0,05 pressure port minimess 1620 operational pressure 30 mpa 300 bar max pressure 37,5 mpa 375 bar travel speed piston 1 m/s max acceleration piston 1 m/s² max wire sag calculated <30 mm weight 61 kg rope tension with set of 3 springs optional 4 springs start of range 10 11,5 n 13 16,5 n end of range 29 31,5 n 37 43 n encoder blind hollow shaft 15mm ssi art nr 8.5883.6624.g322 plug orientation across from flange 90° adjustable encoder technical data interface characteristics ssi singleturn resolution/code ssi clock rate mechanical characteristics protection acc to en 60 529 working temperature shock resistance din-iec 68-2-27 vibration resistance din-iec 68-2-6 general electrical characteristics supply voltage current consumption 24 v dc reverse polarity protection conforms to ce requirements acc to general interface characteristics output driver permissible load/channel signal level high signal level low short circuit proof outputs 13 bit/gray 50 khz 2 mhz ip 67 -40 90°c >2500 m/s2 6 ms >100 m/s2 55 2000 hz 10 30 v dc max 20 ma w/o output load yes at power supply ub en 61000-6-1 en 61000-6-4 en 61000-6-3 rs 485 transceiver type max +20 ma typ 3.8 v typ 1.3 v i load 20 ma yes to 0v or output supply correctly applied

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-4technical data dimensions

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-5installation short form mounting procedure instruction the wire fixation unit has to be screwed into the piston of the cylinder and locked with counternut note use screw locking device if it is not possible to work through the cylinder head bore you have to take off the cylinder head please refer to the cylinder manual install 3 stud bolts at the cylinder head at the bottom side of the transducer flange 3 stud bolts are necessary where no standard bolts can be feed through the bores please refer to your installation drawing about the position of the transducer note stud bolts greased with mos2 if not defined otherwise in the cylinder manual please refer to the cylinder manual move transducer nearby the cylinder head bore use lifting device e.g crane remove the protection cap above the wire outlet open the clip carabiner and feed the wire through the bore hook in the clip into the wire fixation and close the interlock snap note don`t let the rope snap back if the rope is retracted freely this may lead to injuries and the transducer may be damaged caution when unhooking and retracting the rope into the sensor avoid guiding the rope over edges or corners.

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-6installation short form move the transducer to the cylinder head and feed the stud bolts through the flange bores note avoid guiding the rope over edges or corners be aware of the o-ring and refer to the cylinder manual don t operate the transducer if the rope is buckled or damaged a ripping of the rope may lead to injuries or damaging the transducer screw tightly the bolts through the flange thighten crosswise to a first torque of about 100 nm note bolts greased with mos2 if not defined otherwise in the cylinder manual please refer to the cylinder manual screw tightly the nuts onto the stud bolts at the bottom side of the transducer thighten bolts and nuts crosswise to the specific torque if not otherwise stated in the cylinder manual apply torque as follows 145 nm for m16 quality 8.8 215 nm for m16 quality 10.9 250 nm for m16 quality 12.9 note nuts greased with mos2 if not defined otherwise in the cylinder manual please refer to the cylinder manual.

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-7maintenance and service short form providing spare parts we keep some spare parts and repair kit at your disposal with regard to a quick delivery please specify type and serial number of transducer as well as the required parts according to the list of spare parts however since we are not able to have all components on stock at any time we recommend to keep your own stock of repair kit to avoid any expensive standstills view encoder and attachment parts 7 6 1 4 3 5 2 part list encoder and attachment parts sx300-15-ssi-f1 encoder and attachment parts no description 1 encoder kuebler 8.5883.6624.g322 2 mating connector m23 straight con012-s 3 encoder protection cap 99 4 encoder screw m3x8 5 encoder cap screw din 912 m8x60 6 wire fixation unit m14 a2 7 counternut din 934 m14 a2 8 wire rope protection cap 8 not shown quantity 1 1 1 2 4 1 1 1

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-8maintenance and service short form view transducer 26 27 19 9 22 25 17 16 13 20 21 10 18 14 15 28 24 11 12 15 14 23 part list transducer sx300-15-ssi-f1 transducer parts no description qty no description 9 main housing 1 19 minimess 1620 10 main housing cap 1 20 wire set 15m 11 wire capstan 1 21 wire crimp 12 clamp ring 1 22 guide eyelet 13 rotation shaft 1 23 encoder adapter 15 14 pressure seal tre 2 24 housing screw din912 m16x13 12.9 15 bearring 626zz 2 25 housing nut din934 m16 12 16 spring type 1 2 26 spring housing screw din912 m8x85 a2 17 spring type 2 1 27 eye bolt din580 m10 a2 18 o-ring 190,1x3,53 nbr90 1 28 washer qty 1 1 2 1 1 16 16 4 1 2

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-9general information general information address of transducer manufacturer waycon positionsmesstechnik gmbh mehlbeerenstr 4 82024 taufkirchen germany address of local distributor please refer to our distributor list product identification all transducers are marked with label and security notes additionally the serial number is stamped into the transducer housing nearby the test point for any questions regarding the transducer or spare parts orders please specify the type and serial number http www.waycon.biz +4989679713-0 tel +4989679713-250 fax info@waycon.de http www.waycon.de we reserve the right to alter the specification without prior notice waycon positionsmesstechnik gmbh e-mail info@waycon.de internet www.waycon.de head office mehlbeerenstr 4 82024 taufkirchen tel +49 089 67 97 13-0 fax +49 089 67 97 13-250 office köln auf der pehle 1 50321 brühl tel +49 02232 56 79 44 fax +49 02232 56 79 45

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