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protective coatings equipment buyer s guide and specifications · applicators · pumps and packages · proportioners provenquality leadingtechnology.
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catalog reference guide graco products can be found in the following catalogs title accessories finishing equipment process equipment sanitary equipment sealants and adhesives equipment form number 303119 303252 300435 300299 303254 graco trademarks and products graco catalogs are designed to provide you with a selection of equipment for use in our primary industries and applications below is a listing of our most commonly used trademarks and product names find the product you are interested in then refer to the appropriate catalogs see each catalog s table of contents for more detailed information for technical data reference and compatibility charts see form number 321123 name 510 gun 950 series sealant gun 8900 proportioner 1:1 extruder 2k mix manifold 2k monitor catalogs name lsrtm monark® catalogs accessories finishing process protective coatings sealants and adhesives sanitary finishing protective coatings protective coatings sealants and adhesives sealants and adhesives finishing sealants and adhesives finishing finishing protective coatings sealants and adhesives finishing process protective coatings accessories finishing finishing finishing finishing finishing finishing finishing sanitary protective coatings finishing protective coatings finishing process sealants and adhesives protective coatings sealants and adhesives finishing finishing accessories protective coatings accessories sealants and adhesives sealants and adhesives finishing accessories finishing protective coatings finishing protective coatings finishing protective coatings finishing protective coatings protective coatings sealants and adhesives sealants and adhesives sealants and adhesives sealants and adhesives finishing protective coatings sealants and adhesives aa plustm gun finishing protective coatings al plustm gun finishing alphatm gun finishing alphatm plus gun finishing protective coatings bin evacuation system bes sanitary batch dispense systemtm finishing bulldog® finishing protective coatings sealants and adhesives sanitary check-mate® sealants and adhesives color change systemtm finishing cycleflotm process delta spray® finishing duo-flo® sealants and adhesives dura-flo® finishing protective coatings sealants and adhesives dynamitetm dispense valve sealants and adhesives enduretm dispense valve sealants and adhesives falcontm finishing fast-flo® process foam cat® protective coatings gear meters finishing and sealants and adhesives glutton® finishing high-flo® finishing huskytm finishing process sealants and adhesives hydra-cat® finishing protective coatings sealants and adhesives hydra-clean® protective coatings hydra-matetm sealants and adhesives imperialtm finishing informertm finishing king® finishing protective coatings lsatm accessories plasmacoattm rods plural component mix gun precisiondosetm precisionflotm precisionmix® precisionswirltm precisionviewtm amr premier® president® pressure pots probatchtm prodispensetm promixtm protm xs electrostatic guns regulus® senator® silver plustm standard 2:1 supercattm therm-o-flowtm tritontm triumph® tuff-stacktm twistorktm ultra-litetm flow gun uni-drumtm bulk supply system valuemixtm viscontm viscount® xtremetm xtreme seal packings
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i ntroductionpr ot ec tive coat ings eq uipment graco table of contents r p pl i c ato pu mps pa ck age s o po rtio pages 5-49 pages 51-163 pages 165-230 note each product section contains applicable accessory information for additional information on graco accessories see catalog #303119 section 1 ap p licators sp r ayi ng tech nologi es selection gu i de 5-49 7 8-9 ai r less sp r ay 10-38 silver plustm 10-11 model 510 12-13 flex plustm 14-15 contractor 16-17 heavy-duty texture 18-19 plural component mix 20-21 al plustm automatic 22-25 airless tip selection guide 26-31 airless tips tip guards 32-34 airless applicators accessories 35-38 ai r-assisted sp r ay 39-47 alpha plustm 39-43 protm xs4 aa electrostatic 44-47 sp ecialt y ai r less sp r ay 48-49 foam-cat 48-49 section 2 p u m ps an d pack ages def i n itions selection gu i de 51-163 53-54 55-57 ai r-op er ated p iston p u m ps ai r less ai r-assisted pack ages 58-126 monark® 23:1 58-65 president® 30:1 46:1 66-76 senator® 35:1 77-81 bulldog® 24:1 28:1 33:1 41:1 82-93 king® 45:1 56:1 68:1 80:1 94-106 king 20:1 28:1 107-116 premier® 34:1 45:1 74:1 117-126 er s s pr a 1
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graco p r ot ec tive coat ings eq uipmentintroduction table of contents section 2 p u m ps an d pack ages conti n u ed hydr au lic p u m ps 127-143 ® viscount ii 1000 2000 2600 127-135 viscount ii 4500 5000 136-143 ai r-op er ated p r essu r e wash er pack ages 144-151 ® hydra-clean 144-151 gas-power ed sp r ayers 152-163 tm 152-157 gmax gh roof rigs 158-159 hydramaxtm 160-163 section 3 p roportion ers def i n itions com par ison chart system diagr ams 165-230 167 168 169-172 m echan ical p roportion ers 173-217 tm supercat supercat basic 173-179 hydra-cat® hp 180-181 fixed ratio hydra-cat 182-200 variable ratio hydra-cat 201-213 foam-cat® 200 214-215 foam-cat 400 216-217 f eed p u m ps 218-221 foam-cat 2:1 standard 2:1 218-221 mon itors 222-227 pressure monitor 222-223 2k monitor 224-227 com pon ents 228-230 viscontm viscon2 fluid heaters 228-230 section 4 i n dex 231-239 2
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i ntroductionpr ot ec tive coat ings eq uipment graco graco protective coatings equipment solutions since the introduction of graco s first airless sprayer in 1956 the pioneer in airless coatings solutions graco has developed innovative high-quality products to improve productivity reduce operating and maintenance costs and spray the highest solids coatings in the harshest environments this catalog is designed to take the guesswork out of selecting the right pump spray package or proportioner for your protective coatings applications whether you re applying multiple-component coatings transferring liquids or fighting rust and corrosion graco is your single source for the high performance fluid handling equipment that gets the job done follow these steps to determine and select the ideal equipment solution to meet your protective coatings needs i denti f y p rotective coati ngs p rocess · marine ships and shipyards · military vehicles and equipment · offshore · railcars · farm equipment · fire retardants · steel structures bridges · tanks and pipe coatings · roofs · other applications where corrosion is a problem identify protective coatings process def i n e ap p lication r equ i r em ents establish the requirements for successful application based upon your process · coating materials · pressure · flow rate · number of guns deter mine tech nology level choose the correct technology for your application based upon your requirements · use pressure and flow rate requirements to select an appropriate pump · bare pumps and complete spray packages available · type of applicator needed corresponds to pump or package selected · select a proportioner for plural component materials select equ i p m ent solution choose the ideal protective coatings equipment solution based upon the technology deemed appropriate for your application · applicators · pumps/spray packages · proportioners · tip size · length of hose · productivity requirements define application requirements determine technology level select equipment solution 3
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a pplic ato rspr ot ec tive coat ings eq uipment graco table of contents 1 applicators sp r ay f i n ish i ng tech nologi es selection gu i de 7 8-9 ai r less sp r ay 10-38 silver plustm 10-11 model 510 12-13 flex plustm 14-15 contractor 16-17 heavy-duty texture 18-19 plural component mix 20-21 al plustm automatic 22-25 airless tip selection guide 26-31 airless tips tip guards 32-34 airless applicators accessories 35-38 ai r-assisted sp r ay 39-47 alpha plustm 39-43 protm xs4 aa electrostatic 44-47 sp ecialt y ai r less sp r ay 48-49 ® foam-cat 48-49 5
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graco p r ot ec tive coat ings eq uipmentapplic ato r s 1 6
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a pplic ato rspr ot ec tive coat ings eq uipment graco spray finishing technologies flow rate flow rate is the volume of material that can effectively be atomized through an applicator it is typically referred to in ounces per minute oz min or grams per minute g min 1 airless silver plus airless atomization is accomplished by directing fluid under high pressure through a controlled orifice airless works best when used to quickly apply high volumes of coatings to large surfaces such as bridges storage tanks or large sheets of metal airless is most often used to apply protective rather than decorative coatings typical fluid pressures are up to 5000 psi at the gun airless atomization air-assisted alpha plus air-assisted atomization is a hybrid application method that combines the hydraulic atomization method of airless with the atomization of air spray the result is an atomization level between air spray and airless this process is ideal for many finishing and coating applications that require high production levels and a relatively smooth finish such as wood furniture topcoats fabricated metal parts and farm and construction equipment air-assisted atomization typically utilizes air pressures up to 35 psi and fluid pressures range from 250 to 4000 psi at the gun air-assisted airless atomization air-assisted electrostatic pro xs electrostatic technology can be applied to air spray air-assisted and airless spray methods electrostatic applicators greatly reduce over-spray while providing better film coverage than non-electrostatic applicators electrostatics are commonly used in automobile aircraft heavy equipment manufacturing and metal finishing graco offers both air spray and air-assisted/airless electrostatic spraying equipment atomization vs flow rate chart very coarse air-assisted electrostatic atomization coarse airless atomization medium air assisted fine very fine 10 oz/min 25 oz/min 50 oz/min relative atomization and typical flow rate comparison of atomization methods spray gun application rate flow 7
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graco p r ot ec tive coat ings eq uipmentapplic ato r s 1 applicator selection guide silver plus finish quality flow rate range maximum fluid pressure psi bar mpa typical applications page numbers protective coatings 0-128 oz 5000 34.5 345 architectural industrial 10-11 model 510 protective coatings 0-140 7400 27.6 276 industrial flex plus protective coatings 0-128 oz 5000 34.5 345 architectural industrial 14-15 contractor protective coatings 0-128 oz 3600 24.8 248 commercial residential 16-17 12-13 8
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a pplic ato rspr ot ec tive coat ings eq uipment graco applicator selection guide 1 heavy-duty texture finish quality flow rate range maximum fluid pressure psi bar mpa typical applications page numbers protective coatings 0-128 oz 4000 27.6 276 architectural industrial 18-19 2k mix al plus automatic protective coatings 0-128 oz 4000 27.6 276 industrial alpha plus pro xs4 aa smart protective coatings 0-75 oz 3600 24.8 248 industrial protective coatings 0-128 oz 3000 20.7 207 plural component industrial 20-21 protective coatings 0-75 oz 5000 34.5 345 architectural industrial 39-43 22-25 44-47 9
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graco p r ot ec tive coat ings eq uipmentapplic ato r s 1 silver plus tm manual airless spray gun features and benefits · ergonomic handle reduces fatigue and increases comfort · no adjustment needle makes for quick and easy repairs · patented needle design increases life patented needle design typical applications · marine and shipbuilding · railcar manufacturing · offshore industry · structural steel and corrosion protection typical coatings applied · high solids epoxy primers and coatings · high solids polyurethane coatings · architectural latex emulsion paints · coal tar epoxy primers · tank and pipe coatings and linings ergonomic handle silver plus 243283 10
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a pplic ato rspr ot ec tive coat ings eq uipment graco silver plus manual airless spray gun technical specifications maximum working pressure 5000 psi 34.5 mpa 345 bar weight without tip or guard 18 oz 510 g fluid orifice all models except 235462 0.090 in 2.3 mm 235462 0.037 in 0.94 mm fluid inlet 1/4 npsmm maximum material temperature 120°f 50°c sound pressure level 78 dba sound power level 87 dba wetted parts stainless steel polyethylene polyurethane nylon ptfe instruction manual 309092 measured while spraying waterborne paint gravity 1.36 through a 517 tip at 3000 psi 20.7 mpa 207 bar per iso 3744 1 ordering information 243283 silver plus with reverse-a-clean® rac 5 tip assembly and 2-finger trigger silver plus with heavy-duty hd rac tip assembly ghd617 switchtiptm and 2-finger trigger silver plus with hd tip assembly ghd525 switchtip and 4-finger trigger silver plus with driplesstm flat tip guard and 2-finger trigger spray tip not included silver plus with dripless flat tip guard and 4-finger trigger spray tip not included silver plus with dripless flat tip guard and 0.037 in 0.94 mm pre-orifice for fine finish spray tip not included silver plus gun repair kit accessories nylon b r ush es use to thoroughly clean the gun s fluid passages 101891 3/8 in 9 mm diameter 101892 5/8 in 16 mm diameter 235464 tools 171147 wrench fits all hexes on the gun 238591 235460 hoses an d swivels 189018 hose swivel maximum working pressure 5000 psi 34.5 mpa 345 bar 1/4 npsmf x 3/8 nptf 235461 235462 whip hose maximum working pressure 5000 psi 34.5 mpa 345 bar id 1/4 in 6.3 mm 1/4 npsmfbe 214912 3 ft 1.8 m 214913 6 ft 1.8 m 243321 silver plus gun hose kit includes gun rac 5 switchtip handtitetm tip guard 1/4 in x 50 ft 6.3 mm x 15.2 m bluemax airless hose and 3 ft 0.9 m whip hose high pressure sst swivel/filter maximum working pressure 5800 psi 40.1 mpa 401 bar 1/4 npsmm x 1/4 npsmf 235474 239394 ti p guar ds 220251 222674 237859 239394 243161 flat tip guard hd rac dripless tip guard performance series rac guard filter/swivel handtite tip guard 11
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graco p r ot ec tive coat ings eq uipmentapplic ato r s 1 model 510 manual airless spray gun features and benefits · no spring in the fluid path to clog with material · ergonomic handle reduces fatigue and increases comfort · patented needle design increases life large fluid path reduces clogging typical applications · marine and shipbuilding · railcar manufacturing · offshore industry · structural steel and corrosion protection typical coatings applied · high solids epoxies · high solids polyurethane coatings · fire retardant coatings · anti-fouling ship coatings · tank and pipe coatings ergonomic handle model 510 236995 12
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a pplic ato rspr ot ec tive coat ings eq uipment graco model 510 manual airless spray gun technical specifications maximum working pressure .7400 psi 51.0 mpa 510 bar fluid orifice size 0.090 in 2.3 mm fluid inlet size 1/4 npsmm fluid tube inside diameter size 0.245 in 6.2 mm weight includes tip and tip guard 25.7 oz 729 g length 8.25 in 210 mm height 8.0 in 203 mm wetted parts tungsten carbide 17-4ph passivated stainless steel polypropylene polyethylene instruction manual 308438 1 ordering information 236995 model 510 includes a heavy-duty 510 rac 5 tip guard and size 527 switchtip accessories 237398 needle and seat kit repair kit fluid orifice size 0.090 in 2.3 mm comes standard with the model 510 gun includes valve seat gasket needle seal retainer and seal gun hose swivel maximum working pressure 7400 psi 51.0 mpa 510 bar 1/4 npsmf x 1/4 nptm optional non-diffused needle and seat conversion/repair kit fluid orifice size 1/8 in 3.2 mm recommended only for use with mastics sealers and other high viscosity materials which have fillers that cannot pass through the standard seat diffuser hd rac tip retainer maximum working pressure 7400 psi 51 mpa 510 bar fits guns with 7/8 in 22.2 mm thread included as part of 236995 model 510 gun 236987 237260 237162 13
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