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1 drilling hss drilling 2 3 4 5 solid carbide drilling indexable insert drilling reaming countersinking hss taps and dies threading 6 7 8 circular thread milling thread turning turning tools turning 9 10 11 12 ecocut profilemaster grooving tools miniature turning tools hss milling cutters milling 13 14 solid carbide milling cutters milling tools with indexable inserts mould and die production rotating tool holders 14 tool holders 15 16 tool holders static driven tools workpiece clamping modular toolholders 17 18 19 vices modular spindle tools article no index

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milling tools with indexable inserts mould and die production the fast way to the right tool face milling pages tool adapter face milling cutter system 2790 hpkt 0604 tool adapter chamfering cutters system 2720 sd 0903 4 6 3,5 4 4 6 9 6 40 80 40 125 14 16 4 6 25 face milling cutter system 2780 soku 1505 adjustable single angle milling cutter sd 09t3 4 3 23,5 face milling cutter system 2730 oaku 0605 lnhx 1106 40 160 17 50 160 6 160 32 160 80 160 50 250 1921 2324 28 32 34 face milling cutter system hec 11 face milling cutter system 2709 sd 0903 adjustable single angle milling cutter sd.t 1205 4 3 31,5 face milling cutter system 2700 sd 1204 face milling cutter system 2700 sd 1504 face milling cutter system 1203 sek 1203 hfc milling hfc hfc milling xdlt xolt 3 25 100 3738 shoulder milling shoulder milling cutter system 2011 xd 11t3 10 14 4 10 8 14 12 100 25 160 25 100 32 125 4042 4647 4950 54 plunge milling cutters system 2120 ap 1003 19 14 20 25 58 10 20 67 shoulder milling cutter system 2011 15 xd.t 1505 plunge milling cutters system c bf le ld 08 10 shoulder milling cutter system 4900-09 sd 09t3 t-slot cutters system c nf spgw 05 cpm 06/09 8 20 17,5 48 69 41 55 40 63 50 20 40 5960 shoulder milling cutter system 4900-12 sd.t 1205 shell end cutters system a4900k sd 09t3 shoulder milling cutter system 2100 2090 ap 1003 579,7 125 59 6416 125 65 shell end cutters system 2440 ap 1003 shoulder milling cutter system 1410 2410 ld 1504 button insert cutter r x 08 10 12 button insert cutter system 2510 rs 6 20 80 7172 ball nose milling cutters system ckf r 06 08 10 16 12 32 80 6 32 169192 button insert cutter system 2510 rd.x 05 08 4 10 35 73 75 5 20 52 77 75 6 35 100 77 75 8 52 125 77 75 10 80 125 77 copy milling cutter system k 2000 ro xo 06 32 button insert cutter system 2510 rp.x 10t3 button insert cutter system 2510 rp.x 1204 button insert cutter system 2510 rp.x 1605 rp.x 2006 button insert cutter system 2510 14/2 www.wnt.com pages 24 51 5455

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milling tools with indexable inserts mould and die production the fast way to the right tool hsc hpc-milling tool adapter hsc system hsc-11 10 16 100 84 xdht 11t3 hsc system hsc-19 18 25 100 90 xdht 1904 hpc system hpc-19 xdhx 1904 hpc system hpc-12 tangential insert znhw 1205 hsc system hsv-10 vdgt 1003 sp 1204 88 ap 1003 xd 11t3 18 22 63 9293 9597 99 rp.x 1204 sd 1205 sd 09t3 rp.x 1604 pages 107-114 ld 1504 tpkw pages combi cutter Ø d1 combi cutter 2600 80 400 105106 82 sd 0903 1204 se 1204 se 1504 11 40 250 2,5 12 32 slot milling and cutting pages side and face milling cutters system fm fm side and face milling cutters system tx tx r/l 49 100 160 100 64 80 200 102103 average chip thickness table spare part table overview of inserts technical appendix torque moments for clamping screws description of the carbide grades material-specific cutting speed table iso indexable insert designation pages pages pages pages pages pages pages pages 126-127 165 -167 162-163 124-168 168 160-162 124-125 163 14 www.wnt.com 14/3

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milling tools with indexable inserts mould and die production the fast way to the right tool copy milling ball nose cutters k2000 cutter for round inserts tool adapter k 2000 c k 2001 c k 2002 c k 2003 c k 2000 g d1 6 12 12 25 12 32 6 32 8 32 169 179 suitable inserts rohx rogx xohx-fm1 pages cutter for torus inserts tool adapter k 2005 c k 2006 c k 2007 c k 2005 g d1 8 12 12 25 12 32 8 32 l suitable inserts xohx d r pages xogx d 180 188 7° copy milling button insert cutters pages pages pages 0,1 0,3 0,1 0,7 0,1 0,7 0,1 1,0 rdhx 0501 rd.x 07t1 rehx 07t1 rd.x 0702 rd.x 1003 rd.x 1003 rehx 1003 rphn 1003 rd.x 12t3 rd.x 12t3 rehx 12t3 rd.x 1604 rd.x 1604 rehx 1604 rdmhx 2006 193 193 194 195 8 -20 12 25 15 25 14 -42 18 42 25 52 20 35 20 35 24 52 35 80 35 52 32 100 52 160 52 125 40 160 rdhx 0501 rd.x 07t1 rehx 07t1 rd.x 0702 rd.x 1003 rd.x 1003 rehx 1003 rphn 1003 rd.x 12t3 rd.x 12t3 rehx 12t3 rd.x 1604 rd.x 1604 rehx 1604 rdmhx 2006 193 193 194 201 195 195 195 196 0,1 1,5 0,1 1,5 0,1 1,5 0,1 1,5 193 194 201 193 195 196197 201 195 196197 201 196 0,1 2,0 0,1 2,0 0,1 2,0 0,1 4,0 0,1 4,0 0,1 4,0 0,1 5,0 193 14/4 www.wnt.com

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milling tools with indexable inserts mould and die production the fast way to the right tool t3000 pages pages pages 0,3 0,6 size wdhx 070205 w.hx 100310 wdhx 140420 s m l 203 203 203 16 25 25 52 32 80 wdhx 070205 w.hx 100310 wdhx 140420 203 203 0,3 1,0 0,3 1,2 p4000 pages pages pages 205 0,1 3,5 of 05t3 40 125 of 05t305 f5000 face milling pages pages pages 207 0,05 0,2 tehx 16t3 42 100 tehx 16t3 zf e6000 pages pages pages 209 0,1 3,0 xdht 12t3 209 20 52 xdht 12t310 copy milling pages pages pages 0,1 1,0 0,1 2,0 xdhw 0602 vdgt 11t210 vcgt 220530 xdht 200450 xdht 230440 211 213 213 16 42 12 42 32 125 xdhw 0602 vdgt 11t210 vcgt 220530 xdht 200450 xdht 230440 214 0,1 6,0 0,1 6,0 0,1 6,0 14 inserts for ball nosed end mills r 1060 c g round inserts pages 216 217 rohx torus rohx 0,1 0,5 8 20 rohx 08t1 r4 rohx 20 xx r10 0,1 0,5 8 16 rohx 08t1 r3 rohx 16t3 r7 216 217 www.wnt.com 14/5

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milling tools with indexable inserts mould and die production grade chip groove first choice for insert milling 1st choice cooling chip groove steel -29 -m50 -f50 -r50 grade hcn 1235 cwx 26 cwx 1225 cwn 31 cwc 10 cermet hcn 2235 hcn 5235 cwn 46 cws 80 hss cwx 3215 cwx 16 cwk 26 amz hcf 5240 hcn 5235 hcn 2235 cwn 46 cwk 26 cws 80 hss vc m/min xxxxxxxxxxxxxxxxxxxx stainless steel -33 -f50 -r50 -f40 -m31 specialist for cr/ni-steel cast iron non ferrous metals heat resistant alloys -31 -r50 -alp -f20 -33 -f50 -alp -f40 -m31 specialist for cr/ni-steel strongly depends on the material to be machined hcn 1235 cwc 10 cwx 26 cwn 31 cws 80 hot hardness wear resistance toughness vc application tips for machining steel the higher the hot hardness of the cutting material the higher the cutting speed can be when working with high cutting speed 160 m/min dry machining is preferred service life increase by air cooling vc 160-350 m/min 180m/min minimum small cutting depths tool life increase through air cooling grade hcn1235 cwx26 vc 15 160 m/min high chip volume large cutting depths ideally with emulsion 12 grade hcn1235 cwn31 cwn46 application tips for machining stainless steels with grade hcn2235 stainless steel may be dry machined if the work piece in question permits this method in this context a minimum surface speed has to be maintained in order to prevent the material from sticking to the insert cutting data ­ see table vc 180-350 m/min 180m/min minimum small cutting depths tool life increase through air cooling grade hcn2235 hcn5235 vc 20 140 m/min large cutting depths ideally with emulsion 12 grade hcn2235 hcn5235 cwn46 for high-performance machining of difficult to machine heat resistant cr/ni steels stainless steels a grade which has been specially developed for this purpose hcn5235 should be applied 14/6 www.wnt.com

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milling tools with indexable inserts mould and die production quick selection of the correct chip former sharp -27p -f40 -f20 -m31 -33 -29m -f50 chamfer width -m50 -29 -31 -r50 en/sn stable steel stainless steel cast iron non ferrous metals heat resistant alloys rake angle the colour code of the chip grooves shows their main material suitability special features geometry -f50 main application on stainless steel fine machining of steel geometry -m31 particularly for heat resistant cr ni-steel geometry -m50 main application steels general machining of castings geometry -r50 cast iron machining slot milling of steel/stainless where high stability is required short chipping hard materials geometry f40 particularly for heat resistant alloys as well as titanium and titanium alloys geometry -fn in combination with the hss grade cws80 for steel andstainless steel rake angle 30° fn f m r steel stainless steel cast iron non ferrous metals heat resistant alloys 14 additional specialties in the wnt milling programme pkd cbn ceramic www.wnt.com 14/7

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milling tools with indexable inserts mould and die production short designations dimensions ae ap d1 dw fz hm k kc kc1.1 l1 mc n q vc vf z 0 f p s cutting width cutting depth tool diameter workpiece diameter feed per tooth average chip thickness number of teeth specific cutting force specific cutting force for 1 mm ² cut length of wiper land increase of specific cutting force rpm chip removal rate cutting speed feed rate number of effective teeth effective cutting angle side clearance angle axial cutting angle cutting edge angle angle of inclination clearance angle side clearance angle [mm [mm [mm [mm [mm [mm [n/mm² [n/mm² [mm [1/min [cm³/min [m/min [mm/min 1 [degree [degree [degree [degree [degree [degree [degree wiper land main cutting edge corner radius 14/8 www.wnt.com

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milling tools with indexable inserts mould and die production recommended unsuitable climb milling n conventional milling n vf vf the feed direction of the workpiece is the same as the direction of rotation of the milling cutter in the cutting zone the chips have maximum thickness at the beginning chip thickness then decreases until it becomes zero at the end of the cut the feed direction of the workpiece is opposite to the direction of rotation of the milling cutter in the cutting zone chip thickness is zero at the beginning and increases until it reaches its maximum at the end of the cut cutter positioning n vf n if possible the cutter should exit tangentially of the workpiece vf workpiece situation n n vf the workpiece should be clamped in such a way as to allow the cutter to come out tangentially of the workpiece along the whole machining length vf overlapping vf vf either employ climb milling or ensure that the cutter comes out of the workpiece tangentially as in the illustration on the left n 14 n cutter size n d1 a e · 1,2 ­ 1 3 n vf when face milling the diameter of the cutter should be 20 30 larger than that of the workpiece vf www.wnt.com 14/9

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milling tools with indexable inserts mould and die production new face milling system system 2790 fz to 0,4 mm and ap to 4,0 mm the advantages six indexes per insert extremely soft spindle-friendly cut indexing of the insert without complete removal of the clamping screw possible the 2790 system for cost-eff ective medium face milling on all milling machines system 2780 fz to 0,45 mm and ap to 6,0 mm the advantages eight edges per indexable insert very soft cutting and machine spindle friendly milling in all applications present no problems maximum process security with sturdy indexable insert design the 2780 for cost-effective milling from rough milling onwards 14 10 www.wnt.com

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milling tools with indexable inserts mould and die production new face milling system system 2730 fz to 0,6 mm and ap to 3,5 mm the advantages 16 edges per insert with 2mm depth of cut fine pitch for cast iron machining normal pitch for standard machining high stability and process security system hec 11 fz to 0,3 mm and ap to 4,0 mm 14 the advantages small cutting forces with maximum cutting parameters optimum surface quality with high service life the cost effective tool www.wnt.com 14 11

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milling tools with indexable inserts mould and die production cutting demands when milling edge chipping excessive stress on the cutting edge can cause carbide particles to break out wear on clearance face normal wear pattern after certain machining time cutting speed feed per tooth toughness of grade cutting edge chamfer cutting speed feed per tooth abrasion resistant grade cratering when milling crater wear does not normally affect tool life built-up edge built-up material on the cutting edge occurs when the chips are not properly removed due to a too low cutting temperature cutting speed feed per tooth abrasion resistant grade cutting speed feed per tooth wear resistance cutting-edge deformation high machining temperature and mechanical stress can lead to plastic deformation on the exposed cutting corners cutting edge breakage heat alternating with cold and jerky change of cutting force can lead to splitting of the cutting edge cutting speed feed per tooth abrasion resistant grade cutting speed toughness of grade 14/12 www.wnt.com

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milling tools with indexable inserts mould and die production the abc of milling inserts insert size apht-alp apht-33 apht-33p apht-fr apkt-29 apkt-29m apkt-31 apkw-cbn apkw-pkd adkt-29 apkt-29 apft-29 cpmt cpmw cnht cnhw hpkt-m50 hpkt-r50 leht-29 lehw ldht-29 ldht-29 ldht ldhw ldft-alp ldft-p ldft-29 ldmt-29 ldft-33 ldft-33p ldfw lpht-29 lphw lnhx lnhx-r50 lnhx-q lnet oaku ofhr-alp ofhr-33 rdhx-en rdhx-fn rdhx-sn rdhx-33 rphx rphx-alp rphx-en rphx-sn rphx-33 rpnx-29 rphx-33m rphx-33r rphx-m31 r e r d 10 10 10 10 10 10 10 10 10 15 16 16 06/09 06/09 10/12 10/12 06 06 08 08 10 15 15 15 15 15 15 15 15 15 15 20 20 11 11 11 12 06 07 07 08 05/08 05/08 08 12 10/12/16 10/12/16 10/12/16 10/12/16 10/12/16 20 20 10/12/16/20 06/08 06/08/10 pages 61 62 62 62 61 61 61 63 63 115 115 115 70 70 122 122 15 15 68 68 68 115 116 116 66 66 66 66 66 66 67 116 116 22 22 22 123 18 117 117 74 74 74 74 78 78 78 78 78 79 78 78 79 81 81 sdht-alp sdht-al sdht-33 sdht-33p sdht-m31 sdht sdhw sdht-al sdht-alp sdht-m31 sdht-33 sdht-r sdht sdhw sdhw-r sdhw-cbn sdhw-pkd sdmt-29 sdmt-31 sdht-al sdht sdhw insert size 09 09 09 09 09 09 09 12 12 12 12 12 12 12 12 12 12 12 12 15 15 15 pages 26 29 26 26 27 26 26 29 29 30 29 29 29 30 30 31 31 56 56 33 33 33 wpht-29 wpht-31 wpht-33 wpmt-29 xdht-alp xdht-alp xdhx-alp 06 06 06 06 11 19 19 122 122 122 122 44 91 94 spmt spmt-33 spmw insert size 09/12 12 12 pages 120 120 120 tnhf-31 tnhf-31m tpkn tpkr-29 tpkw txl txr vdgt-alf 12 12 16/22 16/22 16/22 16/22 16/22 10 120 120 121 121 121 104 104 99 sdht-27p sdnt-29 sdnt-31 sdnt-m31 sdnt-33 sdht-alp sdht-33 sdhw sdmt-29r sdmt-31 sehr-33 seht-al seht-alp seht-33 seht sehw sekw sekw-h sekn sekr-29 sekn-cbn sekn-pkd sekn soku-m50 spgw spkn spkr-alp spkr-29 spkt-29 spkw 09 09 09 09 09 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12/15 15 05 12/15 12 12 12 12 53 26 26 52 52 56 56 56 29 29 117 117 117 117 117 118 118 118 35 35 36 36 35 16 70 119 119 119 119 120 xdhw xdhw xdkt-f50 xdkt-m50 xdkt-r50 xdkt-f20 xdkt-f40 xdkt-m50 xdlt-m50 xdlt-f40 xolt-m50 xolt-f40 znhw 09 12 11 11 11 11 11 15 09 09 12 12 12 27 31 43 43 44 45 45 48 39 39 39 39 98 14 apkt-pp1 apet-pm1 sekn-11 sekr-11 sekr selw-11 10/16 16 12 12 12 12 217 217 217 217 217 217 www.wnt.com 14/13

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milling tools with indexable inserts mould and die production end milling cutter c 2790 d1 l1 mm mm 40 110 l5 mm 50 d2 mm 32 a d4 insert mm mm 4 52.3 hpkt 0604 z ya pg 2b article no 50 725 50725 4 £ 185.00 040 shell mill a 2790 d1 a mm mm 40 40 50 40 63 40 80 50 a mm 4 4 4 4 d2 mm 16 22 22 27 d4 d3 mm mm 52.2 38 62.2 43 75.2 48 92.2 58 l4 mm 19 20 20 22 insert hpkt 0604 hpkt 0604 hpkt 0604 hpkt 0604 ya ya z 4 5 6 7 pg 2b article no £ 185.00 210.00 276.00 343.00 50 719 50719 50719 ya 50719 ya 50719 040 050 063 080 pg y7 pg y7 pg 2a pg y7 torx blade article no key d article no clamping screw torque screwdriver spare parts 40 80 80 950 £ 4.83 054 80950 £ 13.00 095 80950 80 950 70 950 £ 1.15 134 70950 article no £ 132.44 002 80950 80 950 article no 14/14 www.wnt.com

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