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1 drilling hss drilling 2 3 4 5 solid carbide drilling indexable insert drilling reaming countersinking hss taps and dies threading 6 7 8 circular thread milling thread turning turning tools turning 9 10 11 12 ecocut profilemaster grooving tools miniature turning tools hss milling cutters milling 13 14 solid carbide milling cutters milling tools with indexable inserts mould and die production rotating tool holders 13 tool holders 15 16 tool holders static driven tools workpiece clamping modular toolholders 17 18 19 vices modular spindle tools article no index

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solid carbide milling cutters table of contents symbol explanation and coatings description of tool type wnt-tips pages pages pages 3 4 22-25 high-speed selection of your milling tool by material group arfnsh for the machining of all steels up to tool steel for the machining of rust and acid-proof steel for the machining of cast materials for the machining of non-ferrous materials for the machining of heat resistant materials for the machining of hard materials to 70 hrc pages pages pages pages pages pages 5-8 9-10 11-13 13-18 19-20 21 monstermill products high speed tools for hpc machining co-ordinated with special materials hpc mills for high performance aluminum machining hpc mills for high performance dry machining hpc mills for high performance machining of rust and acid-proof steel as well as high-temperature resistant alloys such as titanium inconel hardox monel and waspaloy pages 80 pages 82 pages 52+53 wnt mastertool-products quality german manufactured tools with highest process security pages 26-138 wnt mastertool plus-line products range with outstanding price performance relationship pages 139-247 technical information material examples cutting data approximate feed rates slot milling via trochoidoidal procedures advantages with the use of the cool air nozzle tolerances for cutting diameters hardness comparison table circular pocket milling collection of formulae general references pages pages pages pages pages pages pages pages pages pages 304 248-295 258-264 296 297 302 303 298 298-301 299-302 13/2 www.wnt.com

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solid carbide milling cutters symbol explanation coatings high volume machining dc 10 diamond monolayer hv0,05 10000 coefficient of friction on steel 0,2 multilayer hv0,05 3000 coefficient of friction on steel 0,4 multilayer hv0,05 3800 coefficient of friction on steel 0,4 crn-multilayer hv0,05 2100 coefficient of friction on steel 0,5 multilayer hv0,05 3800 coefficient of friction on steel 0,4 multilayer hv0,05 3500 coefficient of friction on steel 0,6 monolayer hv0,05 3500 coefficient of friction on steel 0,4 monolayer hv0,05 3500 coefficient of friction on steel 0,3 monolayer hv0,05 3300 coefficient of friction on steel =0,4 multilayer hv0,05 2800 coefficient of friction on steel 0,4 multilayer hv0,05 3600 coefficient of friction on steel 0,2 nanolayer hv0,05 3400 coefficient of friction on steel 0,7 multilayer hv0,05 3500 coefficient of friction on steel 0,5 high speed machining ticn high-feed milling ti 10 ti 20 hard materials ti 100 xl machining example ti 400 ti 1000 the red arrows describe the possible feed directions ti 1001 number of teeth ti 1002 45° k chamfer width in mm cutting geometry s helix angle s rake angle shank type ti 1005 k ti 1010 ti 1500 ti 2000 13 length blank uncoated central coolant radial coolant cool-jet recommended wet machining www.wnt.com 13/3

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solid carbide milling cutters description of tool type for the machining of soft tough and long chipping materials to 500 n/mm2 especially for the machining of aluminium and aluminium alloys with a silicon content 3 the coated variant is preferred for high performance machining of aluminum and copper with long service lives starting from a silicon content of 3 we recommend using the ti1005-coated type for the machining of aluminium using low power machines with ground chip breakers good surface quality is obtained high speed tool with ripper geometry for the high performance machining of aluminum materials the type acr monstermill has an irregular tooth pitch polished surfaces and through coolant ideally suited to components for the aerospace industry high speed tool for high performance with excellent service life the type icr is specifically for the machining of rust and acid-proof steel as well as heat resistant materials such as inconel hardox and hasteloy it is however universally applicable without chip breakers for machining of materials with tensile strength to approx 1000 n/mm2 universal roughing tool suitable for slot and profile milling steel softer stainless steel casting aluminum alloys and copper alloys can be machined with this geometry tool with ripper profile on the major cutting edge for the production of small chips which can be removed more easily from slots and pockets than conventional edges universal application in most materials high speed tool developed primarily for dry maching of steel by its special geometry the tool remains relatively cool despite high cutting speeds and tooth loads which works against thermal shocks the geometry makes for ideal employment on low power machines without chip breakers for machining of high tensile and short cutting materials to 70 hrc for hardnesses over 63 hrc we recommend the use of tools with the coating ti2000 tool with finer ripper profile on the major cutting edge than type nr thereby improving surface quality this geometry is suitable for high tensile materials 13 4 www.wnt.com

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solid carbide milling cutters tools for steel materials number of teeth coating type helix angle s Ø range mm rake angles overall lengths uncoated coated tool type example illustration pages slot and end milling cutter 2 2 2 3 3 3 3 3 4 4 4 3-5 4 4 4 4 4 4 4 4 0,25 20 28-29 0,25 20 143-145 0,2 20 31-33 1 10 throw away cutter 44-45 1 20 42-43 1 20 38-41 2,8 20 164 2 20 mini cutter 166 1,5 20 56 2 20 57 3 20 58 1,5 20 52+53 13 3 20 61 2 25 59+60 2 20 183 3 20 184+185 3 20 187+188 3 20 186 4 20 189 2 12 64+65 www.wnt.com 13/5

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solid carbide milling cutters tools for steel materials number of teeth coating type helix angle s Ø range mm rake angles overall lengths uncoated coated tool type example illustration pages slot and end milling cutter 4 4 4 4 6-8 6 6-8 6-8 5 13 8 16 3 20 66 3 20 67 2 25 192 4 20 193+194 6 20 73 6 25 197 4 32 199+200 5 25 76+77 4 25 196 6 20 78 rough and finish milling cutters 3-4 6 20 81 rough milling cutters 4 3-4 4-5 4-6 4 25 207+208 1 20 82 6 25 84 6 25 210 13/6 www.wnt.com

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solid carbide milling cutters tools for steel materials number of teeth coating type helix angle s Ø range mm rake angles overall lengths uncoated coated tool type example illustration pages ball nose end milling cutters 2 2 2 2 2 2 2 2 2 2 2 4-8 4 4 4 4 2 12 86 1 20 88 2 12 89 1-6 90 0,5 16 91 1 10 87 2 16 96 0,2 20 98 0,1 20 101+102 0,2 20 211 0,2 20 212+213 3 16 109+110 13 229 2 16 111 3 20 112 3 20 228 6 20 230 www.wnt.com 13/7

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solid carbide milling cutters tools for steel materials number of teeth coating type helix angle s Ø range mm rake angles overall lengths uncoated coated tool type example illustration pages torus end milling cutters 2 2 2 2 4-8 4 4 4 4 4 4 4 4-6 0,5 16 114 0,2 12 231-234 0,5 16 113 2 16 116 3 16 122 6 16 123+124 4 20 240+241 3 20 126 3 20 128 7 17 127 3 20 129 6 20 245+246 3 12 125 form chamfer and die milling cutters 130-138 247 13/8 www.wnt.com

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solid carbide milling cutters tools for corrosion and acid-resistant steels number of teeth coating type helix angle s Ø range mm rake angles overall lengths uncoated coated tool type example illustration pages slot and end milling cutter 2 2 3-5 3 3 3 3 3 3 4 4 4 4 4-6 6 6-8 6-8 5 13 2 20 37 0,25 20 145 1,5 20 52+51 2 20 48-49 2 20 51 1 10 throw away cutter 46 3 20 175+176 0,5 10 mini cutter 168 3 20 179+180 3 20 184+185 3 20 187+188 4 25 63 13 3 20 67 2 25 68+69 6 25 197 4 32 198+199 5 25 76+77 4 25 196 www.wnt.com 13/9

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solid carbide milling cutters tools for corrosion and acid-resistant steels number of teeth coating type helix angle s Ø range mm rake angles overall lengths uncoated coated tool type example illustration pages rough and finish milling cutters 3-4 6 20 81 rough milling cutters 4-5 3-4 4-6 6 25 83 1 20 82 6 25 210 ball nose end milling cutters 2 2 2 3 4 4 2 16 96 0,2 20 98 3 20 106 4 20 226 3 20 112 3 20 229 torus end milling cutters 4 4 4 4 4 4 6 16 123+124 3 20 126 3 20 128 7 17 127 3 20 129 6 20 245+246 13/10 www.wnt.com

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solid carbide milling cutters tools for cast iron materials number of teeth coating type helix angle s Ø range mm rake angles overall lengths uncoated coated tool type example illustration pages slot and end milling cutter 2 2 2 2 3 3 3 4 4 4 4 4 4 4 4 6-8 6-8 6-8 6 2 12 27 0,25 20 29 0,25 20 145 0,2 20 32+33 1 10 throw away cutter 44+45 2 20 mini cutter 166 1 20 40+41 1,5 20 56 2 20 57 3 20 58 3 20 61 2 25 59+60 13 184+185 186 3 20 3 20 3 20 67 6 20 73 5 25 76+77 4 32 199 6 25 197 www.wnt.com 13/11

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solid carbide milling cutters tools for cast iron materials number of teeth coating type helix angle s Ø range mm rake angles overall lengths uncoated coated tool type example illustration pages rough milling cutters 3-4 4-5 3-4 4-6 6 20 81 6 25 84 1 20 82 6 25 210 ball nose end milling cutters 2 2 2 4-8 4 4 4 4 0,2 20 98 0,1 20 101+102 0,2 20 211 3 16 109+110 2 16 111 3 20 112 229 3 20 228 6 20 230 torus end milling cutters 2 2 2 2 4-8 4-6 0,5 16 114 2 12 231-234 0,5 16 113 2 16 116 3 16 122 3 12 125 13/12 www.wnt.com

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solid carbide milling cutters tools for cast materials number of teeth coating type helix angle s Ø range mm rake angles overall lengths uncoated coated tool type example illustration pages torus end milling cutters 4 4 4 20 240-241 6 20 245-246 tools for aluminum slot and end milling cutter 2 2 2 2 3 3 3 3 3 3 3 4 3-6 4 5-7 2 20 36 3 20 148 2,7 25 151-156 3 25 157-162 2 20 163 1 10 throw away cutter 46 0,5 10 mini cutter 167 3 25 171-174 13 3 20 169+170 2 20 50-51 3 20 181 6 20 190-191 2 20 54-55 3 25 62 6 20 195 www.wnt.com 13/13

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solid carbide milling cutters tools for aluminum number of teeth coating type helix angle s Ø range mm rake angles overall lengths uncoated coated tool type example illustration pages slot and end milling cutter 6-8 6-8 5 25 74+75 4 32 198 rough and finish milling cutters 2 3-4 4 4 20 79 6 20 81 6 20 209 rough milling cutters 3 3 3 6 25 80 3 20 203-204 6 16 205-206 ball nose end milling cutters 2 2 2 2 2 2 4 0,1 20 99+100 0,5 12 103 0,2 6 221+222 3 20 223 3 20 105 3 20 224-225 3 20 227 13/14 www.wnt.com

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solid carbide milling cutters tools for aluminum number of teeth coating type helix angle s Ø range mm rake angles overall lengths uncoated coated tool type example illustration pages torus end milling cutters 2 2 2 2 2 2 16 115 3 16 118+119 0,5 12 120 0,2 6 236+237 2 12 238+239 tools for copper and copper alloys slot and end milling cutter 2 2 2 2 2 2 3 3 3 3 3 3 3 0,25 20 28+29 3 20 148 3 20 149 3 20 150 2,7 25 151-156 13 3 25 157-162 1 10 throw away cutter 44+45 1 20 42+43 2 20 163 2 20 mini cutter 165+166 3 25 171+172 3 20 169+170 3 20 181 www.wnt.com 13/15

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solid carbide milling cutters tools for copper and copper alloys number of teeth coating type helix angle s Ø range mm rake angles overall lengths uncoated coated tool type example illustration pages slot and end milling cutter 4 4 4 5-7 6-8 6-8 2 25 59+60 2 20 182 6 20 190+191 6 20 195 5 25 74+75 4 32 199+200 rough and finish milling cutters 3-4 4 4 6 20 81 5 20 209 6 20 209 rough milling cutters 3 3 3 20 203+204 6 16 205+206 ball nose end milling cutters 2 2 2 2 2 2 0,1 20 99+100 0,1 20 101+102 0,5 12 103+104 3 20 219+220 3 20 106 0,2 6 221+222 13/16 www.wnt.com

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solid carbide milling cutters tools for copper and copper alloys number of teeth coating type helix angle s Ø range mm rake angles overall lengths uncoated coated tool type example illustration pages ball nose end milling cutters 2 3 4 4 4 3 20 224+225 4 20 226 3 20 228 3 20 112 3 20 229 torus end milling cutters 2 2 2 2 3 4 2 16 115+116 3 16 118 0,5 12 120+121 0,2 12 236-239 3 25 171-174 7 17 127 13 tools for plastics slot and end milling cutter 2 20 139 1 2 2 2 3 1,5 12 26 2 20 36 3 20 148 3 20 149 2 20 50 www.wnt.com 13/17

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solid carbide milling cutters tools for plastics number of teeth coating type helix angle s Ø range mm rake angles overall lengths uncoated coated tool type example illustration pages slot and end milling cutter 3 3 3-6 4 6-8 3 20 181 3 20 177+178 2 20 54+55 3 25 62 5 25 74+75 ball nose end milling cutters 2 2 2 0,5 12 103 3 20 105 3 20 223 torus end milling cutters 2 0,5 12 120 tools for graphite slot and end milling cutter 2 2 12 30 ball nose end milling cutters 2 2 0,5 12 97 0,6 2 218 torus end milling cutters 2 2 2 12 117 0,6 2 235 13/18 www.wnt.com

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solid carbide milling cutters tools for heat resistant alloys number of teeth coating type helix angle s Ø range mm rake angles overall lengths uncoated coated tool type example illustration pages slot and end milling cutter 2 2 2 3-5 3 3 3 3 4 4 4 4 6-8 6-8 6-8 6-8 6 2 20 36 3 20 149 2 20 37 1,5 20 52+53 2 20 50 2 20 48+49 3 20 175+176 3 20 177-180 3 20 61 3 20 184+185 3 20 187+188 3 20 67 13 6 20 73 6 20 73 5 25 74+75 5 25 76+77 6 25 197 www.wnt.com 13/19

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solid carbide milling cutters tools for heat resistant alloys number of teeth coating type helix angle s Ø range mm rake angles overall lengths uncoated coated tool type example illustration pages rough and finish milling cutters 3-4 6 20 81 rough milling cutters 3-4 4-5 4-5 1 20 82 6 25 84 6 20 85 ball nose end milling cutters 2 2 3 4 4 4 4 0,2 20 98 3 20 105+106 4 20 226 2 16 111 3 20 112 3 20 227 3 20 229 torus end milling cutters 2 4 4 4 0,5 12 120 3 20 126 3 20 128 7 17 127 13/20 www.wnt.com

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solid carbide milling cutters tools for hardened materials number of teeth coating type helix angle s Ø range mm rake angles overall lengths uncoated coated tool type example illustration pages slot and end milling cutter 4-6 4 10 6 10 6-8 3 20 70 2 20 71 193+194 6 20 72 4 32 201+202 ball nose end milling cutters 2 2 2 2 4-8 4 0,5 16 90+91 0,1 20 92+93 0,2 20 211 0,2 20 216+217 3 16 109+110 2 20 107+108 torus end milling cutters 2 2 2 2 4 0,5 16 113 13 116 2 16 2 12 233+234 3 16 122 4 20 240+241 www.wnt.com 13/21

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solid carbide milling cutters hpc milling cutter maximum process security with highest cutting rates monstermill wnt now offers three types which can shorten the manufacturing processes and increase productivity substantially dry machining of steel and cast iron solid carbide hpc end mill with roughing teeth irregular pitch and special cutting edge geometry from Ø 1 mm the type mcr produces very small light and manageable chips for dry machining the employment of our cool air nozzle is recommended in connection with the ti1000 coating which is applicable up to 800° c the type mcr obtains high service lives even when dry machining thanks to its special geometry it has a short contact time which reduces the thermal load irregular pitch provides quiet running three different overall lengths with reduced neck for flexible employment in slotting profiling ramping and helical milling applicable for wet machining in stainless materials titanium and titanium alloys 13/22 www.wnt.com

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solid carbide milling cutters new dimension in stainless machining solid carbide hpc end mill with and without coolant ducts particularly for the machining of stainless and heat resistant materials geometry irregular pitch irregular helix angle and the radial relief angle make the type icr a soft cutting tool with excellent quiet running and high stability with a very good rupture resistance in combination with the altin-nanolayer-pvd-coating ti1500 the type icr can be applied up to a temperature of 900° c apart from its specific suitability the type icr is applicable in steel casting non-ferrous materials and for hard machining with three overall length ratios you are prepared for most tasks in the best way and by the universal application of the type icr stock holding is reduced therefore making this range the most economical high performance aluminium machining solid carbide hpc milling cutters with roughing teeth through coolant and polished chip flutes specifically for aluminum machining for mold and die production aluminum low volume production and the aerospace industry the type acr is the ideal choice especially where high chip volumes are required 13 developed for aluminum machining the type acr fulfills all the highest technical requirements of a modern tool large polished chip gullets with coolant ducts as well as adapted chip breakers create the smallest sticking inclination and produce small chips which are easily exhausted with the emulsion depending upon the machined profile increases in the chip volumes up to 100 are possible www.wnt.com 13/23

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solid carbide milling cutters solid carbide rough milling cutter with latest technology these milling tools are implemented with patented chip breakers as well as a version with patented interior cooling the roughing cutters 52 338 52 339 and 52 340 to 52 343 are produced with chip breakers on the diameter and with additional chip breakers on the rake angle the main advantage of this geometry is the production of very small comma chips and the reduction of chip jamming as these light chips are easily exhausted with air or emulsion 52 340 and 52 341 for the machining of stainless materials as well as titanium and titanium alloys also suitable for application in softer steel 52 342 and 52 343 for the machining of steel and iron also suitable for application in stainless materials additional chip breakers in the flutes reduce the risk of chip jamming the articles 52 338 and 52 339 have internal teeth cooling ducts which exit axially and into the chip flutes some of these ducts are rear facing towards the shank further improving chip evacuation irregular pitch means smooth running 13/24 www.wnt.com

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