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1 drilling hss drilling 2 3 4 5 solid carbide drilling indexable insert drilling reaming countersinking hss taps and dies threading 6 7 8 circular thread milling thread turning turning tools turning 9 10 11 12 ecocut profilemaster 9 grooving tools miniature turning tools hss milling cutters milling 13 14 solid carbide milling cutters milling tools with indexable inserts mould and die production rotating tool holders tool holders 15 16 tool holders static driven tools workpiece clamping modular toolholders 17 18 19 vices modular spindle tools article no index

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ecocut profilemaster drilling into solid material and turning with one tool ecocut mini Ø 4 mm pages 4 drilling into solid material with flat bottom hole turning profiles turning internal diameters turning external diameters change of the direction of rotation necessary ecocut Ø 8 mm pages 5-7 drilling into solid material with flat bottom hole ecocut can be used stationary or rotating turning profiles turning internal diameters it is possible for ap to be 0,5 x the tool-Ø when turning turning external diameters change of the direction of rotation necessary ecocut tricut Ø 40 mm pages 8 bore out with 3 effective cutting edges pilot hole necessary turning profiles up to half the diameter of the tool possible 3-cutting edgesboring turning tool for bores from Ø 40 mm turning internal diameters turning external diameters change of the direction of rotation necessary 09 2 www.wnt.com

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ecocut profilemaster drilling into solid material turning and grooving with one tool ecocut profilemaster 90° Ø 10 mm pages 22 1 2 3 4 5 6 when changing from internal to external machining reverse direction of rotation drilling into solid material with flat bottom hole drilling turning external diameters turning internal diameters turning profiles external radial grooving internal radial grooving 9 7 ecocut profilemaster 0° Ø 16 mm pages 22 1 2 3 4 when changing from internal to external machining reverse direction of rotation turning external diameters turning internal diameters turning profiles axial grooving external axial grooving internal 5 ecocut profilemaster the best tool for profitability examples of one-hit applications threaded holes and undercut internal roughing prior to broaching axial ,o ring grooves www.wnt.com 09 3

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ecocut profilemaster adapter for ecocut-mini d3 d2 l5 l4 e l1 solid carbide longitudinal abutment face for exact cutting edge positioning thro coolant supply pg 2b article no designation ec-adx20-06 ec-adx20-08 e mm 6 8 d2 mm 20 20 d3 mm 25 25 l1 mm 65 65 l5 mm 14 14 l4 mm 18 18 70 800 £ 121.29 121.29 pg 70800 70800 996 998 2a clamping screw article no spare parts for article no 70 800 996 70 800 998 m8 x 1 x 8 sw4 m8 x 1 x 8 sw4 70 950 70950 70950 £ 1.66 123 1.66 123 ecocut-mini solid carbide version for bores from Ø 4 mm onwards with internal coolant supply ccn 45 ccn 45 cwt 30 cwt 30 designation ec 04 r/l 2,25d ec 04 r/l 2,25d al ec 04 r/l 4,00d ec 04 r/l 4,00d al ec 05 r/l 2,25d ec 05 r/l 2,25d al ec 05 r/l 4,00d ec 05 r/l 4,00d al ec 06 r/l 2,25d ec 06 r/l 2,25d al ec 06 r/l 4,00d ec 06 r/l 4,00d al ec 07 r/l 2,25d ec 07 r/l 2,25d al ec 07 r/l 4,00d ec 07 r/l 4,00d al ec 08 r/l 2,25d ec 08 r/l 2,25d al ec 08 r/l 4,00d ec 08 r/l 4,00d al d1 mm 4 4 4 4 5 5 5 5 6 6 6 6 7 7 7 7 8 8 8 8 d2 mm 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 l1 mm 35 35 41 41 37 37 45 45 38 38 49 49 42 42 53 53 45 45 57 57 l3 mm 9.00 9.00 16.00 16.00 11.25 11.25 20.00 20.00 13.50 13.50 24.00 24.00 15.75 15.75 28.00 28.00 18.00 18.00 32.00 32.00 f mm 2.0 2.0 2.0 2.0 2.5 2.5 2.5 2.5 3.0 3.0 3.0 3.0 3.5 3.5 3.5 3.5 4.0 4.0 4.0 4.0 r mm 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 right-hand pg 2b article no 70 800 70800 left-hand pg 2b article no £ 31.71 300 70800 70 801 70801 right-hand pg 2b article no £ 31.71 300 33.28 301 70801 70 800 £ 70800 left-hand pg 2b article no 70 801 £ 70801 33.28 301 32.76 302 70800 27.96 450 29.31 451 70800 27.96 450 29.31 451 70801 32.76 302 70801 34.33 303 70800 34.33 303 70801 28.71 452 70800 28.71 452 70801 33.66 306 70800 33.66 306 70801 30.13 453 70800 30.13 453 70801 35.38 312 70800 35.38 312 70801 29.69 456 70800 29.69 456 70801 34.71 308 70800 34.71 308 70801 31.03 462 70800 31.03 462 70801 36.51 314 70800 36.51 314 70801 30.58 458 70800 30.58 458 70801 35.83 310 70800 35.83 310 70801 32.01 464 70800 32.01 464 70801 37.56 316 70800 37.56 316 70801 31.48 460 70800 31.48 460 70801 32.98 466 70800 32.98 466 70801 steel corrosion resistant steel cast iron non ferrous metals heat resistant alloys 09 4 www.wnt.com

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ecocut profilemaster ecocut 1,5 x d drilling boring and turning tool for bores from Ø 8 mm with internal coolant supply scope of supply toolholder with 1 clamping screw and 2 spare screws without inserts and screwdriver designation ec 08 l 1,5d 04 ec 08 r 1,5d 04 ec 10 r/l 1,5d 05 ec 12 r/l 1,5d 06 ec 14 r/l 1,5d 07 ec 16 r/l 1,5d 08 ec 18 r/l 1,5d 09 ec 20 r/l 1,5d 10 ec 25 r/l 1,5d 13 ec 32 r/l 1,5d 17 d1 mm 8 8 10 12 14 16 18 20 25 32 d2 mm 12 12 12 16 16 20 25 25 32 40 l1 mm 80 80 90 100 110 125 135 150 180 200 l3 mm 12.0 12.0 15.0 18.0 21.0 24.0 27.0 30.0 37.5 48.0 f mm 4.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 12.5 16.0 right-hand pg 2b article no insert xc.t 0401 el xc.t 0401 er xc.t 0502 xc.t 0602 xc.t 0703 xc.t 0803 xc.t 09t3 xc.t 10t3 xc.t 1304 xc.t 1705 70 800 £ 102.17 102.17 103.90 106.37 108.02 124.66 140.48 162.07 183.66 left-hand pg 2b article no 70 801 £ 102.17 102.17 103.90 106.37 108.02 124.66 140.48 162.07 183.66 70801 70800 70800 70800 70800 70800 70800 70800 70800 70800 008 010 012 014 016 018 020 025 032 2 008 010 012 014 016 018 020 025 032 1 70801 70801 70801 70801 70801 70801 70801 70801 inserts on page10-12 1 note left hand insert on left hand tool 2 note right hand insert on right hand tool pg 2a pg 2a 9 key d article no spare parts for article no 70 801 008 70 800 008 70 801 010 70 800 010 70 801 012 70 800 012 70 801 014 70 800 014 70 801 016 70 800 016 70 801 018 70 800 018 70 801 020 70 800 020 70 801 025 70 800 025 70 801 032 70 800 032 t06 t06 t06 t07 t08 t08 t08 t15 t20 t20 £ 6.73 6.73 6.73 6.73 6.73 6.73 6.73 6.73 6.73 6.73 clamping screw article no m1,8 x 3,4 t06 m1,8 x 3,4 t06 m2 x 4 t06 m2,2 x 5 t07 m2,5 x 6 t08 m3 x 7,3 t08 m3 x 7,3 t08 m3,5 x 8,6 t15 m4,5 x 10,5 t20 m4,5 x 10,5 t20 £ 2.04 2.04 1.82 1.43 1.54 1.43 1.43 1.74 1.74 1.74 70 950 70950 70950 70 950 70950 70950 70950 70950 70950 70950 70950 70950 70950 70950 118 118 118 104 105 105 105 102 103 103 70950 70950 70950 70950 70950 70950 70950 70950 334 334 274 111 112 115 115 304 301 301 www.wnt.com 09 5

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ecocut profilemaster ecocut 2,25 x d drilling boring and turning tool for bores from Ø 8 mm with internal coolant supply scope of supply toolholder with 1 clamping screw and 2 spare screws without inserts and screwdriver designation ec 08 l 2,25d 04 ec 08 r 2,25d 04 ec 10 r/l 2,25d 05 ec 12 r/l 2,25d 06 ec 14 r/l 2,25d 07 ec 16 r/l 2,25d 08 ec 18 r/l 2,25d 09 ec 20 r/l 2,25d 10 ec 25 r/l 2,25d 13 ec 32 r/l 2,25d 17 d1 mm 8 8 10 12 14 16 18 20 25 32 d2 mm 10 10 12 16 16 20 25 25 32 40 d3 mm 12 12 16 20 20 25 32 32 40 50 l1 mm 60.0 60.0 69.5 78.0 83.5 94.0 109.5 111.0 129.0 158.0 l3 mm 18.0 18.0 22.5 27.0 31.5 36.0 40.5 45.0 56.5 72.0 l4 mm 38 38 42 45 45 50 56 56 60 70 f mm 4.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 12.5 16.0 right-hand pg 2b article no insert xc.t 0401 el xc.t 0401 er xc.t 0502 xc.t 0602 xc.t 0703 xc.t 0803 xc.t 09t3 xc.t 10t3 xc.t 1304 xc.t 1705 70 800 £ 152.02 152.02 156.22 159.60 162.97 179.54 195.35 226.91 255.10 left-hand pg 2b article no 70 801 £ 152.02 70801 70800 70800 70800 70800 70800 70800 70800 70800 70800 108 110 112 114 116 118 120 125 132 2 108 1 152.02 156.22 159.60 162.97 179.54 195.35 226.91 255.10 70801 70801 70801 70801 70801 70801 70801 70801 110 112 114 116 118 120 125 132 inserts on page10-12 1 note left hand insert on left hand tool 2 note right hand insert on right hand tool pg 2a pg 2a key d article no spare parts for article no 70 801 108 70 800 108 70 801 110 70 800 110 70 801 112 70 800 112 70 801 114 70 800 114 70 801 116 70 800 116 70 801 118 70 800 118 70 801 120 70 800 120 70 801 125 70 800 125 70 801 132 70 800 132 t06 t06 t06 t07 t08 t08 t08 t15 t20 t20 £ 6.73 6.73 6.73 6.73 6.73 6.73 6.73 6.73 6.73 6.73 clamping screw article no m1,8 x 3,4 t06 m1,8 x 3,4 t06 m2 x 4 t06 m2,2 x 5 t07 m2,5 x 6 t08 m3 x 7,3 t08 m3 x 7,3 t08 m3,5 x 8,6 t15 m4,5 x 10,5 t20 m4,5 x 10,5 t20 £ 2.04 2.04 1.82 1.43 1.54 1.43 1.43 1.74 1.74 1.74 70 950 70950 70950 70 950 70950 70950 70950 70950 70950 70950 70950 70950 70950 70950 118 118 118 104 105 105 105 102 103 103 70950 70950 70950 70950 70950 70950 70950 70950 334 334 274 111 112 115 115 304 301 301 09 6 www.wnt.com

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ecocut profilemaster ecocut 3,0 x d heavy metal drilling boring and turning tool for bores from Ø 8 mm with internal coolant supply vibration damped scope of supply toolholder with 1 clamping screw and 2 spare screws without inserts and screwdriver designation ec 08 l 3,00d 04 h ec 08 r 3,00d 04 h ec 10 r/l 3,00d 05 h ec 12 r/l 3,00d 06 h ec 14 r/l 3,00d 07 h ec 16 r/l 3,00d 08 h ec 18 r/l 3,00d 09 h ec 20 r/l 3,00d 10 h ec 25 r/l 3,00d 13 h ec 32 r/l 3,00d 17 h d1 mm 8 8 10 12 14 16 18 20 25 32 d2 mm 12 12 12 16 16 20 25 25 32 40 l1 mm 80 80 85 95 100 110 125 130 150 185 l3 mm 24 24 30 36 42 48 54 60 75 96 f mm 4.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 12.5 16.0 right-hand pg 2b article no insert xc.t 0401 el xc.t 0401 er xc.t 0502 xc.t 0602 xc.t 0703 xc.t 0803 xc.t 09t3 xc.t 10t3 xc.t 1304 xc.t 1705 70 800 £ 364.02 365.74 394.75 403.90 442.95 536.13 546.93 696.48 912.29 left-hand pg 2b article no 70 801 £ 364.02 365.74 394.75 403.90 442.95 536.13 546.93 696.48 912.29 70801 70800 70800 70800 70800 70800 70800 70800 70800 70800 608 610 612 614 616 618 620 625 632 2 608 610 612 614 616 618 620 625 632 1 70801 70801 70801 70801 70801 70801 70801 70801 inserts on page10-12 1 note left hand insert on left hand tool 2 note right hand insert on right hand tool pg 2a pg 2a 9 key d article no spare parts for article no 70 801 618 70 800 618 70 801 620 70 800 620 70 801 625 70 800 625 70 801 632 70 800 632 70 801 614 70 800 614 70 801 616 70 800 616 70 801 608 70 800 608 70 801 610 70 800 610 70 801 612 70 800 612 t08 t15 t20 t20 t08 t08 t06 t06 t06 t07 £ 6.73 6.73 6.73 6.73 6.73 6.73 6.73 6.73 6.73 6.73 clamping screw article no m3 x 7,3 t08 m3,5 x 8,6 t15 m4,5 x 10,5 t20 m4,5 x 10,5 t20 m2,5 x 6 t08 m3 x 7,3 t08 m1,8 x 3,4 t06 m1,8 x 3,4 t06 m2 x 4 t06 m2,2 x 5 t07 £ 1.43 1.74 1.74 1.74 1.54 1.43 2.04 2.04 1.82 1.43 70 950 70950 70950 70 950 70950 70950 70950 70950 70950 70950 70950 70950 70950 70950 105 102 103 103 105 105 118 118 118 104 70950 70950 70950 70950 70950 70950 70950 70950 115 304 301 301 112 115 334 334 274 111 www.wnt.com 09 7

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ecocut profilemaster ecocut tricut boring tool with 3 cutting edges for bores from Ø 40 mm onwards with internal coolant supply scope of supply tool with 3 clamping screws without inserts and screwdriver d1 designation mm ecr 40 r/l 03 2,25d 10 40 ecr 60 r/l 03 2,25d 17 60 dmin mm 20 32 d2 mm 40 40 d3 mm 50 70 l1 mm 175 232 l3 mm 90 135 l4 mm 70 70 f mm 20 30 right-hand pg 2b article no insert xc.t 10t3 xc.t 1705 70 802 £ 295.88 356.52 70802 left-hand pg 2b article no 70 803 £ 295.88 356.52 70803 70802 040 060 70803 040 060 inserts on page10-12 pg 2a pg 2a key d article no spare parts for article no 70 802 040 70 803 040 70 802 060 70 803 060 t15 t20 clamping screw article no 70 950 70950 70950 £ 6.73 102 m3,5 x 8,6 t15 6.73 103 m4,5 x 10,5 t20 70 950 70950 70950 £ 1.74 304 1.74 301 09 8 www.wnt.com

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ecocut profilemaster indexable inserts for ecocut geometry -alp xcet mirror finished polished surface for minimum tendency to stick and optimum machinability highly positive cutting geometry operational areas aluminum materials free cutting and non-ferrous metals magnesium and copper alloys plastics 1st choice for non-ferrous metals -er -el grades ccn 2440 cwn 1425 cwn 1435 extremely tough carbide with tiain coating operational areas stainless materials applications with very high toughness requirements such as low cutting speed interrupted cuts and poor stability 1st choice for stainless steel ccn 2440 9 cwn 1425 p25 grade for steel hard grade for high cutting speeds 1st choice for steel cwn 1425 cwn 1435 cwn 1435 p35 grade for steel applications with high toughness requirements such as interrupted cuts and poor machining conditions geometry -m50q -alq pages 12 -m50q -alq operating principle/benefit improved surface quality with the same feed rate the insert with wiper facet achieves a better ra-value compared to a conventional insert or conventional shorter machining time if you want to reach the same ra-value as with a standard insert double the feed rate can be applied for the insert with wiper geometry shorter production times per component conventional www.wnt.com 09 9

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ecocut profilemaster xcet designation xcet 0502 xcet 0602 xcet 0401 xcet 0703 xcet 0803 xcet 09t3 xcet 10t3 xcet 1304 xcet 1705 l mm 5.8 6.5 6.5 7.6 8.5 9.6 10.6 13.5 17.5 s mm 2.10 2.38 1.80 3.18 3.18 3.97 3.97 4.76 5.56 d1 mm 2.25 2.50 2.10 2.80 3.40 3.40 4.40 5.30 5.30 d mm 5.8 6.5 4.5 7.6 8.5 9.6 10.6 13.5 17.5 xc t 05 06 07 08 09 10 13 17 xc t 04 xcet-alp pg rrrrrrrrrrrrrrrr 0.2 0.2 0.4 0.4 0.2 0.4 0.2 0.4 0.4 0.4 0.4 0.4 0.8 0.4 0.8 0.8 r article no xcet 040102fl £ xcet 040102fr £ xcet 040104fl £ xcet 040104fr £ xcet 050202fn £ xcet 050204fn £ xcet 060202fn £ xcet 060204fn £ xcet 070304fn £ xcet 080304fn £ xcet 09t304fn £ xcet 10t304fn £ xcet 10t308fn £ xcet 130404fn £ xcet 130408fn £ xcet 170508fn £ 70 286 1d cwk 26 620 9.52 622 9.52 600 9.52 602 9.52 623 9.52 603 9.52 624 9.52 604 9.52 605 9.52 606 9.65 607 9.72 608 9.93 628 9.93 610 12.12 611 12.12 612 12.32 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 steel stainless steel cast iron non ferrous metals heat resistant alloys 1 dimension d measured at height s f m 09 10 www.wnt.com

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ecocut profilemaster xcnt designation xcnt 0502 xcnt 0602 xcnt 0401 xcnt 0703 xcnt 0803 xcnt 09t3 xcnt 10t3 xcnt 1304 xcnt 1705 pg rrrrrrrrrrrrrrrrfm 0.2 0.2 0.4 0.4 0.2 0.4 0.2 0.4 0.4 0.4 0.4 0.4 0.8 0.4 0.8 0.8 r article no xcnt 040102el £ xcnt 040102er £ xcnt 040104el £ xcnt 040104er £ xcnt 050202en £ xcnt 050204en £ xcnt 060202en £ xcnt 060204en £ xcnt 070304en £ xcnt 080304en £ xcnt 09t304en £ xcnt 10t304en £ xcnt 10t308en £ xcnt 130404en £ xcnt 130408en £ xcnt 170508en £ l mm 5.8 6.5 6.5 7.6 8.5 9.6 10.6 13.5 17.5 s mm 2.10 2.38 1.80 3.18 3.18 3.97 3.97 4.76 5.56 d1 mm 2.25 2.50 2.10 2.80 3.40 3.40 4.40 5.30 5.30 d mm 5.8 6.5 4.5 7.6 8.5 9.6 10.6 13.5 17.5 xc t 05 06 07 08 09 10 13 17 xc t 04 xcnt 70 286 1d cwn 1425 720 8.49 722 8.49 700 8.49 702 8.49 723 8.49 703 8.49 724 8.49 704 8.49 705 8.49 706 8.63 707 8.76 708 9.17 738 9.17 710 10.54 740 10.54 712 11.09 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1d cwn 1435 820 8.49 822 8.49 800 8.49 802 8.49 823 8.49 803 8.49 824 8.49 804 8.49 805 8.49 806 8.63 807 8.76 808 9.17 838 9.17 810 10.54 840 10.54 812 11.09 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1d ccn 2440 920 8.49 922 8.49 900 8.49 902 8.49 923 8.49 903 8.49 924 8.49 904 8.49 905 8.49 906 8.63 907 8.76 908 9.17 938 9.17 910 10.54 940 10.54 912 11.09 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 1 1 1 1 1 1 1 1 1 9 1 1 1 1 1 1 1 steel stainless steel cast iron non ferrous metals heat resistant alloys 1 dimension d measured at height s www.wnt.com 09 11

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ecocut profilemaster xcet xcnt designation xcet 0502 xcet 0401 xcet 0602 xcet 0703 xc.t 0803 xc.t 09t3 xc.t 10t3 xc.t 1304 xc.t 1705 l mm 5.8 6.5 6.5 7.6 8.5 9.6 10.6 13.5 17.5 s mm 2.10 1.80 2.38 3.18 3.18 3.97 3.97 4.76 5.56 d1 mm 2.25 2.10 2.50 2.80 3.40 3.40 4.40 5.30 5.30 d mm 5.8 4.5 6.5 7.6 8.5 9.6 10.6 13.5 17.5 xc t 05 06 07 08 09 10 13 17 xc t 04 xcet-alq pg rrrrrrrrrrrrrrrr 0.2 0.2 0.4 0.4 0.2 0.4 0.2 0.4 0.4 0.4 0.4 0.4 0.8 0.4 0.8 0.8 r article no xcet 040102fl £ xcet 040102fr £ xcet 040104fl £ xcet 040104fr £ xcet 050202fn £ xcet 050204fn £ xcet 060202fn £ xcet 060204fn £ xcet 070304fn £ xcet 080304fn £ xcet 09t304fn £ xcet 10t304fn £ xcet 10t308fn £ xcet 130404fn £ xcet 130408fn £ xcet 170508fn £ 70 286 1d cwk 20 120 9.93 122 9.93 100 9.93 102 9.93 123 9.93 103 9.93 124 9.93 104 9.93 105 9.93 106 10.07 107 10.13 108 10.41 128 10.41 110 12.67 111 12.67 112 12.94 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 70286 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 cwn 1425 steel stainless steel cast iron non ferrous metals heat resistant alloys 1 dimension d measured at height s f m xcnt-m50q rrrrrrrfm pg 0.4 0.4 0.4 0.8 0.4 0.8 0.8 r article no xcnt 080304en £ xcnt 09t304en £ xcnt 10t304en £ xcnt 10t308en £ xcnt 130404en £ xcnt 130408en £ xcnt 170508en £ 70 286 cwk 20 1d cwn 1425 756 9.04 757 9.17 758 9.59 788 9.59 760 11.02 790 11.02 762 11.64 70286 70286 70286 70286 70286 70286 70286 1 1 1 1 1 1 1 steel stainless steel cast iron non ferrous metals heat resistant alloys 1 dimension d measured at height s 09 12 www.wnt.com

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p. 14

ecocut profilemaster operating principle f 0,25 mm constant ra µm constant 3,2 0,4 0,37 2,4 feed rate f mm/rev 0,3 standard 1,6 1,8 0,22 0,2 0,8 0,8 0,1 -m50q standard m50q standard m50q operating principle/benefit improved surface finish with the same feed rate the insert achieves a roughness value ra-many times better than a conventional insert 9 conventional shorter machining time to achieve the same ra-value as with a standard insert double the feed rate can be applied for the insert compared to a standard insert shorter production times per component conventional good surface quality after machining surface indication to iso 1302 surface indication to iso 3141 roughness index arithmetic mean value surface roughness face turning face turning longitudinal turning face turning new to date ra [µm rz [µm with wnt -m50q roughness attainable by special methods roughness attainable with normal workshop practice roughness attainable by rough machining www.wnt.com 09 13

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p. 15

ecocut profilemaster drilling into solid material with ecocut mini drilling depth mm feed rate f mm/rev turning 2,25 x d face turning 2,25 x d ap mm f mm/u ap mm f mm/u turning 4,0 x d face turning 4,0 x d ap mm ap mm f mm/u f mm/u 09 14 www.wnt.com

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p. 16

ecocut profilemaster cutting depth and feed rate for ecocut turning 1,5 x d face turning 1,5 x d ec 32 ec 25 ec 20 ec 18 ec 16 ec 14 ec 12 ec 10 ec 08 ec 08 ap mm ap mm ec 10 ec 32 ec 25 ec ec ec 18 20 ec ec 16 12 14 f mm/u f mm/u turning 2,25 x d face turning 2,25 x d ec 32 ec 25 ec 20 ec 18 ec 16 ec 14 ec 12 ec 10 ec 08 ec 08 ec 10 ec 25 ec ec 20 ec 18 ec 16 ec 14 12 ec 32 9 ap mm ap mm f mm/u f mm/u turning 3,0 x d face turning 3,0 x d ec 08 ec ec 25 ec 20 ec ec 18 ec ec 14 16 10 12 ec 32 ec 08 ec 10 ec ec 16 ec 20 ec 18 ec 14 12 ec 25 ec 32 ap mm ap mm f mm/u f mm/u www.wnt.com 09 15

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p. 17

ecocut profilemaster cutting depth and feed rate for ecocut feed rate f mm/rev tool nominal-Ø mm cutting depth and feed rate for ecocut tricut drilling tool Ø 40 mm 60 mm starting hole Ø min 20 mm min 32 mm ap mm f mm/u turning face turning ap mm f mm/u ap mm f mm/u 09 16 www.wnt.com

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p. 18

ecocut profilemaster drilling off centre due to the special construction of the ecocut tool and insert with eco-cut off-centre drilling is possible thus desired deviations from the tool`s nominal diameter can be obtained see table below ecocut ec 06 r/l 2,25d ec 08 r/l 04 ec 10 r/l 05 ec 12 r/l 06 ec 14 r/l 07 ec 16 r/l 08 ec 18 r/l 09 ec 20 r/l 10 ec 25 r/l 13 ec 32 r/l 17 tool nominal-Ø d mm 6 8 10 12 14 16 18 20 25 32 work piece bore Ø d min mm d max mm 5,90 7,85 9,85 11,85 13,85 15,85 17,85 19,80 24,80 31,80 6,20 8,30 10,50 12,50 14,50 16,50 18,50 20,50 25,80 33,00 machining over centre problem in case of insufficient movement of the machine across the centre line the external diameter can not be machined with the same tool r l r 9 l solution use a right hand ecocut tool innovative chip removal chip-booster ecocut offers an innovative coolant supply system for range 2.25 x d which guarantees better chip evacuation in fact an additional backward directed coolant stream improves chip transportation coolant pressure optimum coolant pressure should be 5-7 bar if through coolant is not available on the machine then it is possible to interrupt the cut in order to clear the flutes chip booster for better chip removal through-holes with certain tools and rotating workpieces with through-holes a sharp edged disk drops safety precautions are necessary through coolant chip-booster helical chip flute stability axial location face stability www.wnt.com 09 17

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p. 19

ecocut profilemaster axial displacement of the machine with axial displacement there is the danger of collision problems displacement in x-direction remedy when pre-setting the tool define as internal turning tool during programming put in tool nominal Ø as as bore target Ø angular error at the machine make measuring cut approx 3 mm deep drilled diameter produced turret position error if necessary correct drilling Ø start of the process 09 18 www.wnt.com

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p. 20

ecocut profilemaster mounting of the insert for tools up to Ø 8 mm right and left handed inserts are required from Ø 10-32 mm neutral inserts are used left hand tool right hand tools wnt tip for optimal machining performance type of problem type of wear work piece problems swarf control raise increase large influence raise increase small influence chip too short fragmented chip avoid reduce large influence avoid reduce small influence 9 chip too long snarl chip wear on clearance face plastic deformation surface quality edge breakage built-up edge cutting speed control optimize use vibration feed rate larger corner radius smaller wear resistance indexable insert selection general criteria cutting data toughness grade www.wnt.com tool clamping work piece clamping overhang tip height cooling lubricant remedy measures 09 19

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p. 21

ecocut profilemaster ecocut profilemaster the new highlight for profitability right hand tools flat bottom hole right hand insert right hand tools left hand insert right hand insert left hand tool right hand tools right hand insert wiper effect excellent surface quality shorter operating time surface tests on material ck60 1.1221 with a standard boring bar and ecocut profilemaster feed rate mm/u 09 20 www.wnt.com

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p. 22

ecocut profilemaster ecocut profilemaster one tool for two applications version 90° 1 2 3 4 drilling into solid material with flat bottom hole drilling version 0° 1 2 turning external diameters turning internal diameters turning external diameters turning internal diameters 3 turning profiles 5 4 turning profiles axial grooving external axial grooving internal 5 6 7 external radial grooving internal radial grooving when changing from internal to external machining reverse direction of rotation 9 innovative chip removal chip-booster ecocut profilemaster is equipped with a unique coolant and chip removal system 1 2 2 3 3 4 cooling of the indexable insert general coolant stream chip booster i for improved chip transport 1 4 chip booster ii prevents chips from getting stuck between tool and workpiece for maximum chip transport efficiency when drilling coolant pressure must be 3 6 bar minimum optimal 7 10 bar www.wnt.com 09 21

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p. 23

ecocut profilemaster ecocut profilemaster 90° scope of supply tool with 1 clamping screw without insert 1,5 x d 2,25 x d illustrations show right hand tools and inserts right-hand pg 2g article no insert pm 10r/l pm 12r/l pm 16r/l pm 20r/l pm 25r/l pm 32r/l pm 10r/l pm 12r/l pm 16r/l pm 20r/l pm 25r/l pm 32r/l left-hand pg 2g article no d1 designation mm pm 10 r/l 1,5d 10 pm 12 r/l 1,5d 12 pm 16 r/l 1,5d 16 pm 20 r/l 1,5d 20 pm 25 r/l 1,5d 25 pm 32 r/l 1,5d 32 pm 10 r/l 2,25d 10 pm 12 r/l 2,25d 12 pm 16 r/l 2,25d 16 pm 20 r/l 2,25d 20 pm 25 r/l 2,25d 25 pm 32 r/l 2,25d 32 1 only usable as 90° version d2 mm 12 16 20 25 32 40 12 16 20 25 32 40 d3 mm 16 20 25 32 40 50 l1 mm 80.0 90.0 125.0 150.0 180.0 200.0 72.4 78.0 96.5 111.0 132.6 158.0 l3 mm 15.0 18.0 24.0 30.0 37.5 48.0 22.5 27.0 36.0 45.0 56.3 72.0 f mm 5.0 6.0 8.0 10.0 12.5 16.0 5.0 6.0 8.0 10.0 12.5 16.0 70 810 £ 121.34 125.85 133.01 164.25 186.63 213.37 178.50 182.13 191.95 229.39 263.37 295.49 70810 70 811 £ 121.34 125.85 133.01 164.25 186.63 213.37 178.50 182.13 191.95 229.39 263.37 295.49 70811 70810 70810 70810 70810 70810 70810 70810 70810 70810 70810 70810 010 012 016 020 025 032 110 112 116 120 125 132 1 1 70811 70811 70811 70811 70811 1 1 70811 70811 70811 70811 70811 70811 010 012 016 020 025 032 110 112 116 120 125 132 1 1 1 1 pg 2a pg 2a key d article no spare parts for article no 70 811 010 70 810 010 70 811 012 70 810 012 70 811 016 70 810 016 70 811 020 70 810 020 70 811 025 70 810 025 70 811 032 70 810 032 70 811 110 70 810 110 70 811 112 70 810 112 70 811 116 70 810 116 70 811 120 70 810 120 70 811 125 70 810 125 70 811 132 70 810 132 t06 t07 t08 t15 t15 t20 t06 t07 t08 t15 t15 t20 £ 6.73 6.73 6.73 6.73 6.73 6.73 6.73 6.73 6.73 6.73 6.73 6.73 clamping screw article no m1,8 x 3,8 t06 m2,2 x 4 t07 m3 x 5,7 t08 m3,5 x 7,2 t15 m3,5 x 8,6 t15 m5 x 10,8 t20 m1,8 x 3,8 t06 m2,2 x 4 t07 m3 x 5,7 t08 m3,5 x 7,2 t15 m3,5 x 8,6 t15 m5 x 10,8 t20 £ 1.59 1.74 1.74 1.74 1.74 4.53 1.59 1.74 1.74 1.74 1.74 4.53 70 950 70950 70950 70 950 70950 70950 70950 70950 70950 70950 70950 70950 70950 70950 70950 70950 118 104 105 102 102 103 118 104 105 102 102 103 70950 70950 70950 70950 70950 70950 70950 70950 70950 70950 335 360 365 110 304 522 335 360 365 110 304 522 09 22 www.wnt.com

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p. 24

ecocut profilemaster ecocut profilemaster 0° scope of supply tool with 1 clamping screw without insert 1,5 x d 2,25 x d illustrations show right hand tools and inserts right-hand pg 2g article no insert pm 16r/l pm 20r/l pm 25r/l pm 32r/l pm 16r/l pm 20r/l pm 25r/l pm 32r/l pg left-hand pg 2g article no designation pm 16 r/l 1,5d pm 20 r/l 1,5d pm 25 r/l 1,5d pm 32 r/l 1,5d pm 16 r/l 2,25d pm 20 r/l 2,25d pm 25 r/l 2,25d pm 32 r/l 2,25d d1 mm 16 20 25 32 16 20 25 32 d ax 16 20 25 32 16 20 25 32 d2 mm 20 25 32 40 20 25 32 40 d3 mm 25 32 40 50 l1 mm 127,3 152,8 183,3 204,3 98,8 113,8 135,9 162,3 l3 mm 26,3 32,8 40,8 52,3 38,3 47,8 59,6 76,3 f2 mm 5.7 7.2 9.2 11.7 5.7 7.2 9.2 11.7 70 810 £ 133.01 164.25 186.63 213.37 191.95 229.39 263.37 295.49 70810 70 811 £ 133.01 164.25 186.63 213.37 191.95 229.39 263.37 295.49 70811 70810 70810 70810 70810 70810 70810 70810 016 020 025 032 116 120 125 132 70811 70811 70811 70811 70811 70811 70811 016 020 025 032 116 120 125 132 2a 9 2a pg key d article no spare parts for article no 70 811 016 70 810 016 70 811 020 70 810 020 70 811 025 70 810 025 70 811 032 70 810 032 70 811 116 70 810 116 70 811 120 70 810 120 70 811 125 70 810 125 70 811 132 70 810 132 t08 t15 t15 t20 t08 t15 t15 t20 £ 6.73 6.73 6.73 6.73 6.73 6.73 6.73 6.73 clamping screw article no m3 x 5,7 t08 m3,5 x 7,2 t15 m3,5 x 8,6 t15 m5 x 10,8 t20 m3 x 5,7 t08 m3,5 x 7,2 t15 m3,5 x 8,6 t15 m5 x 10,8 t20 £ 1.74 1.74 1.74 4.53 1.74 1.74 1.74 4.53 70 950 70950 70950 70 950 70950 70950 70950 70950 70950 70950 70950 70950 105 102 102 103 105 102 102 103 70950 70950 70950 70950 70950 70950 365 110 304 522 365 110 304 522 www.wnt.com 09 23

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p. 25

ecocut profilemaster tools tools not suitable for drilling designation pm 10 l g pm 10 r g pm 12 l g pm 12 r g pm 16 l g pm 16 r g pm 20 l g pm 20 r g pm 25 l g pm 25 r g pm 32 l g pm 32 r g x mm 2.0 2.0 2.0 2.0 2.5 2.5 3.0 3.0 3.5 3.5 4.0 4.0 y mm 1.5 1.5 1.8 1.8 2.0 2.0 2.5 2.5 3.0 3.0 4.0 4.0 l mm 5.0 5.0 6.0 6.0 8.0 8.0 10.0 10.0 12.5 12.5 16.0 16.0 s mm 2.1 2.1 2.3 2.3 2.8 2.8 3.7 3.7 4.5 4.5 5.6 5.6 d1 mm 2.1 2.1 2.5 2.5 3.4 3.4 4.0 4.0 4.4 4.4 6.0 6.0 r mm 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 left hand insert pm-m20 pg rrrrrrfm 0.4 0.4 0.4 0.4 0.4 0.4 r article no pm 12 l g 201804 £ pm 25 l g 353004 £ pm 20 l g 302504 £ pm 16 l g 252004 £ pm 32 l g 404004 £ pm 10 l g 201504 £ steel stainless steel cast iron non ferrous metals heat resistant alloys 70 289 1f cwn 1435 415 10.00 430 11.81 425 10.65 420 10.14 436 12.75 410 9.93 70289 70289 70289 70289 70289 70289 1f ccn 2440 315 10.00 330 11.81 325 10.65 320 10.14 336 12.75 310 9.93 70289 70289 70289 70289 70289 70289 right hand insert pm-m20 pg rrrrrrfm 0.4 0.4 0.4 0.4 0.4 0.4 r article no pm 12 r g 201804 £ pm 25 r g 353004 £ pm 20 r g 302504 £ pm 16 r g 252004 £ pm 32 r g 404004 £ pm 10 r g 201504 £ steel stainless steel cast iron non ferrous metals heat resistant alloys 70 289 1f cwn 1435 416 10.00 431 11.81 426 10.65 421 10.14 435 12.75 411 9.93 70289 70289 70289 70289 70289 70289 1f ccn 2440 316 10.00 331 11.81 326 10.65 321 10.14 335 12.75 311 9.93 70289 70289 70289 70289 70289 70289 09 24 www.wnt.com

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