p. 2
1 drilling hss drilling 2 3 4 5 solid carbide drilling indexable insert drilling reaming countersinking hss taps and dies threading 6 7 8 circular thread milling thread turning turning tools 8 turning 9 10 11 12 ecocut profilemaster grooving tools miniature turning tools hss milling cutters milling 13 14 solid carbide milling cutters milling tools with indexable inserts mould and die production rotating tool holders tool holders 15 16 tool holders static driven tools workpiece clamping modular toolholders 17 18 19 vices modular spindle tools article no index
[close]
p. 3
turning tools the guide to our turning range structure the turning catalogue enables fast and simple location of inserts e.g cn all relevant toolholders for the appropriate insert types external toolholders internal toolholders in the technical appendix at the end of the chapter you will find detailed information on the products for example insert type cn cnmg 120408en-nm15 dcln r/l dcln r/l technical appendix form cn dn kn sn tn vn wn cc dc rc sc tc kodlama sistemi inserts 19 27 32 39 43 45 49 55 61 65 66 68 73 77 88 95 104 111 113 118 120 127 131 135 139 145 153 155 171 external toolholders 28 30 40 41 44 50 53 62 64 67 74 75 89 92 105 107 114 116 121 124 132 133 136 137 146 149 172 174 internal toolholders 31 42 54 64 75 76 93 94 108 110 124 125 134 136 149 150 154 tp vc wc introduction pages h c x 1 grades designation system type description table of contents wnt machining recommendations system details iso designation cutting data appoximate values types of wear and countermeasures 3-5 6 18 175 186 187 189 190 196 203 204 08/2 www.wnt.com
[close]
p. 4
turning tools guide to identifying the correct tools the wnt colour code steel materials stainless steel cast iron materials al cu non ferrous metals heat resistant materials hardened materials non alloyed low-alloyed and high alloyed steel austenitic ferritic martensitic grey spheroidal tempered sintered iron aluminium and copper including alloys and non metal materials heat resistant alloys on the basis of iron nickel cobalt titanium titanium alloys hardened steel chilled iron hardened cast iron the wnt chip breakers chip breaker suitable for 8 r rough machining f fine machining m medium rough machining ap max 8,0 mm black chip main application range of the chip breaker white chip extended range of application of the chip breaker empty field the chip breaker is not normally applied here ap max 4,0 mm ap max 12,0 mm application range steel stainless steel cast iron heat resistant alloys full spot main application ring extended range of application the machining situation continuous cut irregular cutting depth interrupted cut www.wnt.com 08/3
[close]
p. 5
turning tools designation system of the wnt carbide grades and chip breakers carbide grades h c x 1 1 2 5 example degree of hardness 05 iso k/m/p 05 10 iso k/m/p 10 application 1 turning milling parting grooving drilling thread turning others 15 iso k/m/p 15 main application material 1 2 3 4 5 6 steel stainless steel cast iron light and non ferrous metals super alloys titanium hard materials 2 3 4 5 6 carbide grades cwn cwx ccn cwp/k hcf hcn hcx ,golden tin-coated grades ,black alo-coated grades tiain-coated grades uncoated grades ,silver cvd-coated grades pvd-coated grades black wnt mastertool dragonskin grade cermet grades cwc uncoated cermet twc coated cermet chip grooves the wnt chip breakers are characterized by their name for the respective range of application differences are between the range of fine f medium m and rough machining r in order to be able to cover intermediate ranges of application effectively chip breakers are to be found in the wnt which cover between fine and medium and between medium and rough applications examples chip groove wf wm wr tmf nm15 wmr tfq 1st choice range of application exclusively for fine machining f specific geometries exclusively for medium machining m exclusively for rough machining r fine to medium machining f to m general geometries universal type for medium-fine to medium-rough medium to rough machining m to r wiper geometry for fine machining special geometries tmq wiper geometry for medium machining 08 4 www.wnt.com
[close]
p. 6
vc ap www.wnt.com f m r cwc 407 cwc 10 cermet twc 410 cwn 2135 cwn 1135 hcx 1125 cwn 1115 cwn 1110 p/m/k 15 p/m/k 20 p/m/k 25 p/m/k 30 p/m/k 35 p/m/k 40 grade description hcf 3110 carbide p/m/k 10 turning tools increased abrasion resistance increased toughness 08/5 8
[close]
p. 7
turning tools hcx 1125 when it comes to machining steel our new technology puts all others in the shade wnt mastertool-dragonskin the new coating technology singular wnt mastertool dragonskin coating hcx1125 for steel machining newly developed chip breaker nm15 for medium machining micro geometry for highest cutting edge stability the colour code of the dragonskin hcx1125 for steel materials un low high alloyed steel 08 6 www.wnt.com
[close]
p. 8
tool life [min facing turning vc 150 m/min ap 3,0 mm f 0,25 mm/u 15 min competitor wnt 50 45 40 35 30 25 20 15 10 5 0 number of parts number of parts www.wnt.com hcx 1125 wnt mastertool-dragonskin the new coating technology competitor comparison up to 100 higher performance 100 25 pieces 30 min -p 25 insert grade -trm hcx 1125 test result 1 wnmg 060408en material x38crmov5-3 1.2367 test result 2 wnmg 060408en 1.3521 material 16mncr5 competitor comparison 60 40 pieces competitor wnt facing turning vc 220 m/min ap 2,0 mm f 0,3 mm/u 50 45 40 35 30 25 20 15 10 5 0 -p 25 insert grade -trm hcx 1125 competitor comparison test result 3 cnmg 120408en material 11smn30 1.0715 Ø 41 mm 60 175 pieces 103 pieces competitor wnt features and characteristics of the hcx1125 grade that puts all others in the shade turning vc 250 m/min ap 3,0 mm f 0,3 mm/u -p 15 insert grade -nm15 hcx 1125 200 180 160 140 120 100 80 60 40 20 0 surface perfectly co-ordinated lowest friction unique coating cutting edge highest edge stability new edge preparation technology optimized roundness form chip breaker outstanding chip breaking low cutting forces highest service life the dragonskin colour code hcx1125 for steel low high and unalloyed steels turning tools 08/7 19.03.2010 12:13:11 titel_rück_blanko.indd 1 8
[close]
p. 9
turning tools the easy route to success inserts for the systems isoclamp xpressclamp steel materials stainless steel cast iron materials al cu non ferrous metals heat resistant alloys hard materials continuous cut chip groove machining irregular cutting depths interrupted cut -cf ap 0,05 2,00 mm f 0,05 0,20 mm f m r twc 410 cwc 10 twc 410 ccn 2120 ccn 2120 ccn 2120 ccn 2120 cwn 1115 hcx 1125 hcx 1125 cwn 1115 hcx 1125 twc 410 twc 410 twc 410 cwn 1115 cwn 1110 hcx 1125 cwn 1135 ccn 2120 ccn 2120 hcx 1125 hcx 1125 cwn 1135 hcx 1125 cwn 1135 cwn 1110 hcx 1125 cwn 1110 hcx 1125 hcx 1125 cwn 1135 cwn 1135 hcx 1125 -f32 ap 0,05 4,00 mm f 0,05 0,25 mm f m r -wf ap 0,20 2,50 mm f 0,08 0,30 mm f m r -tfq ap 0,50 5,00 mm f 0,10 0,60 mm f m r -tmf ap 0,50 5,00 mm f 0,12 0,40 mm f m r hcx 1125 hcx 1125 cwn 1135 hcx 1125 cwn 1135 cwn 1135 -tmm ap 1,00 4,00 mm f 0,15 0,50 mm f m r cwn 1110 cwn 1110 -m42 ap 1,00 4,00 mm f 0,20 0,40 mm f m r ccn 2120 ccn 2120 cwn 2135 cwn 2135 -wm ap 1,00 8,00 mm f 0,15 0,60 mm f m r cwn 1115 cwn 1110 hcx 1125 hcx 1125 cwn 2135 hcx 1125 hcx 1125 hcx 1125 cwn 1110 hcx 1125 cwn 1110 hcx 1125 hcx 1125 hcx 1125 cwn 1135 hcx 1125 cwn 2135 hcx 1125 hcx 1125 hcx 1125 hcx 1125 hcx 1125 cwn 1110 hcx 1125 hcx 1125 cwn 1135 cwn 2135 -nm15 ap 0,5 5,0 f 0,12 0,40 f m r hcx 1125 hcx 1125 -tmq ap 0,80 6,00 mm f 0,20 0,85 mm f m r -m52 ap 1,50 4,00 mm f 0,20 0,38 mm f m r ccn 2120 ccn 2120 ccn 2120 hcx 1125 cwn 1110 hcx 1125 hcx 1125 ccn 2120 ccn 2120 hcx 1125 hcx 1125 cwn 1135 cwn 1135 hcx 1125 hcx 1125 cwn 2135 hcf 3110 hcx 1125 cwn 2135 hcx 1125 cwn 1135 cwn 2135 hcx 1125 cwn 1135 cwn 1135 hcf 3110 hcx 1125 cwn 2135 cwn 1115 cwn 1115 cwn 1115 cwn 1115 ccn 2120 hcx 1125 cwn 1135 cwn 1135 -trm ap 0,50 6,00 mm f 0,20 0,80 mm f m r -wmr ap 1,50 10,00 mm f 0,20 0,80 mm f m r cwn 1115 cwn 1110 hcx 1125 hcf 3110 cwn 1110 hcx 1125 hcx 1125 cwn 1110 hcx 1125 hcx 1125 hcx 1125 cwn 1135 cwn 2135 hcx 1125 cwn 1135 cwn 1135 -trr ap 1,00 12,00 mm f 0,30 0,80 mm f m r -wr ap 2,50 12,00 mm f 0,40 1,00 mm f m r hcx 1125 cwn 1110 hcx 1125 hcx 1125 hcf 3110 cwn 1135 cwn 1115 cwn 1115 cwn 1115 cwn 1115 hcx 1125 cwn 1135 cwn 2135 -q-rm -rm ap 1,00 6,00 mm f 0,40 1,40 mm f m r cwn 1115 08/8 www.wnt.com
[close]
p. 10
turning tools the easy route to success inserts for the systems isoclamp steel materials stainless steel cast iron materials al cu non ferrous metals heat resistant alloys hard materials continuous cut chip groove machining irregular cutting depths interrupted cut -fn ap 0,05 2,00 mm f 0,03 0,20 mm f m r cws 80 cws 80 cws 80 cws 80 cws 80 cws 80 ccn 2120 cws 80 cws 80 cws 80 -f23 ap 0,10 2,00 mm f 0,06 0,13 mm f m r ccn 2120 ccn 2120 ccn 2120 ccn 2120 cwc 407 hcx 1125 cwc 410 hcx 1125 twc 410 cwn 1110 hcx 1125 twc 410 cwn 1110 hcx 1125 cwn 1110 cwn 1110 hcx 1125 cwn 1110 hcx 1125 -zf ap 0,05 2,50 mm f 0,05 0,25 mm f m r cwc 10 hcx 1125 cwn 2135 hcx 1125 cwn 2135 cwc 10 hcx 1125 cwn 1135 hcx 1125 cwn 1135 cwn 2135 hcx 1125 hcx 1125 cwn 1135 cwn 1135 -smf ap 0,10 2,50 mm f 0,08 0,30 mm f m r 8 -smq ap 1,00 4,00 mm f 0,15 0,45 mm f m r hcx 1125 hcx 1125 hcx 1125 -f43 ap 0,50 2,50 mm f 0,05 0,25 mm f m r cwn 2135 cwn 2135 cwn 2135 -zm ap 0,05 5,00 mm f 0,15 0,45 mm f m r hcx 1125 hcx 1125 hcx 1125 hcf 3110 hcx 1125 hcx 1125 hcx 1125 cwn 1135 cwn 2135 hcf 3110 hcx 1125 cwn 2135 hcx 1125 cwn 1135 cwn 2135 additional chip breakers continuous cut chip groove machining irregular cutting depths interrupted cut -er -el -42 ap 0,5 4,5 f 0,05 0,35 f m r cwn 1135 cwn 1135 f m r cwn 1135 cwn 2135 cwn 1135 cwn 1135 cwn 2135 cwn 1135 cwn 1135 cwn 2135 -m34 ap 0,8 4,5 mm f 0,07 0,45 mm f m r hcn 5115/5110 hcn 5115/5110 www.wnt.com 08/9
[close]
p. 11
turning tools the easy route to success inserts for the systems isoclamp steel materials stainless steel cast iron materials al cu non ferrous metals heat resistant alloys hard materials continuous cut chip groove machining irregular cutting depths interrupted cut -23p ap 0,5 4,5 mm f 0,05 0,3 mm f m r cwk 26 -25q ap 0,05 6,5 mm f 0,05 0,6 mm f m r cwk 20 amz cwk 20 amz cwk 20 amz cwk 20 amz amz amz amz cwk 26 amz amz amz amz cwk 15 cwk 20 amz cwk 20 amz cwk 20 amz cwk 20 amz amz amz amz cwk 26 amz amz amz amz cwk 15 cwk 20 amz -25p ap 0,05 8,0 mm f 0,05 0,6 mm f m r cwk 26 -al ap 1,0 10,0 mm f 0,1 0,75 mm f m r cwk 15 cwk 15 -m81 ap 1,0 6,0 mm f 0,25 0,6 mm f m r cwn 2120 cwk 4120 cwn 2120 cwk 4120 cwn 2120 cwk 4120 cwn 2120 -23p -25q -25p for a better surface quality -25q top rake angle 25° sharp cut -25q standard special geometry of cutting corner the wiper land is integrated in the corner radius the smoothing effect created produces excellent surface quality 08/10 www.wnt.com
[close]
p. 12
turning tools inserts for steel stainless steel and cast iron machining designation ccgt fn ccgt f23 ccgt zf ccgt zm ccgt f43 ccmt zf ccmt smf ccmt smq ccmt zm cnma cngg cf cngp f32 cnmg cf cnmg wf cnmg tfq cnmg tmf cnmg tmm cnmg m42 cnmg wm cnmg nm15 cnmg tmq cnmg m52 cnmg trm cnmg wmr cnmg 42 cnmm trr cnmm wr cnmg m34 dcgt fn dcgt f23 dcgt zf dcgt zm dcmt zf dcmt f43 dcmt smf dcmt smq dcmt zm dnma dngp f32 dngu f32 dnmg cf dnmg wf dnmg tfq dnmg tmf dnmg m42 dnmg wm dnmg nm15 dnmg tmq dnmg m52 dnmg trm dnmg wmr dnmg wr dnmg m34 knux 11 knux 12 rcgt zm rcmt zm scgt zf scmt zf scmt smf scmt zm scmx snma snmg snmg wf snmg tmf 111 111 118 118 45 45 118 119 119 48 48 46 47 hcx 77 77 77 78 78 78 pages 79 81 79 80 83 79 80 80 80 24 21 25 22 22 22 22 22 25 23 23 25 23 23 24 24 24 25 96 100 97 98 97 100 97 97 98 36 36 37 34 34 34 35 37 35 35 37 35 36 36 37 43 43 111 111 118 designation snmg m42 snmg wm snmg nm15 snmg m52 snmg wmr snmm trr snmm wr snun spun snmg m34 tcgt fn tcgt zf tcgt zm tcmt f43 tcmt zf tnma tcmt smf tcmt zm tnmg cf tnmg er/el de-tnmg rm de-tnmg q-rm tnmg wf tnmg tmf tnmg m42 tnmg wm tnmg nm15 tnmg m52 tnmg trm tnmg wmr tnmm trr tnmm wr tpmr tpun tnmg m34 vcgt f23 vcgt zf vcgt smf vcmt zf vcmt smf vcmt zm vngp f32 vnmg f40 vnmg m40 vnmg nm15 vnmg m34 wcgt zf wnmg cf wnmg wf wnmg tfq wnmg tmm wnmg tmf wnmg m42 wnmg wm wnmg nm15 wnmg tmq wnmg m52 wnmg trm wnmg wmr wnmg m34 hcx 45 45 46 46 46 pages 49 47 49 47 47 48 48 126 49 127 128 128 129 127 61 128 128 57 59 59 59 57 57 59 58 60 58 58 58 135 135 60 141 139 139 139 139 65 90° 80° 19 19 19 20 20 20 20 21 21 21 60° 55 55 55 56 56 56 56 57 8 55° 95 95 95 95 96 96 35° 138 138 138 138 65 65 65 32 32 32 32 33 33 33 33 34 66 153 70 70 70 71 70 72 71 71 72 71 71 72 68 68 68 68 69 69 69 69 80° 90° www.wnt.com 08/11
[close]
p. 13
turning tools carbide inserts for aluminium machining designation ccgt 23p ccgt 25p ccgt al ccgt 25q ccxt m81 pages 81 81 81 82 82 designation tcgt al pages 129 80° 60° vcgt 25p vcgt al vcgt 25q vcxt m81 vpgt 25p vpgt al 140 140 140 140 151 151 55° dcgt 23p dcgt 25p dcgt al dcgt 25q dcxt m81 98 99 98 99 99 35° rcgt al 112 scgt 25p scgt al 119 119 90° 08/12 www.wnt.com
[close]
p. 14
turning tools diamond inserts for aluminium machining designation ccmt ccmt 2q ccmw ccmw 2q ccgt cb1 ccgt cb2 dcmt dcmw dcgt cb1 dcgt cb2 dcmt r/l dcmw 2q r/l dcmt 2q r/l pages 85 87 87 87 86 86 101 101 102 102 103 104 104 designation vcmt vcmw vcgt cb1 vcgt cb2 vcmt r/l pages 144 144 143 143 144 80° 35° wcgw 153 55° 80° scgt cb1 scgt cb2 120 120 90° tcmw tcgt cb1 tcgt cb2 130 131 131 rcgt cb1 rcgt cb2 113 113 60° properties neutral rake angle higher cuting force higher temperature improved surface quality for stable workpieces 8 properties positive rake angle lower cutting force lower temperature reduction in surface quality for unstable workpieces improved accuracy cb1 finish and superfinish extremely sharp cutting edge geometry depth of cut ap 0,05 1,5 mm smallest cutting pressure for highest accuracies machining of thin-walled and unstable workpieces cb2 semi-finish and finish machining negative edge preperation cutting depth ap 0,5 2,0 mm high surface quality and tight tolerances machining of solid workpieces under stable conditions for internal machining up to Ø 60 mm positive indexable inserts should be used for applications where chip flow cannot be maintained as a special production a chip developer can be eroded into the insert wiper effect for productivity and improved quality 2q and w the advantages of the geometry inserts with finishing or trailing edge are similar surface quality with 2-4 times higher cutting data or 2-4 times better surface quality as with standard inserts www.wnt.com 08/13
[close]
p. 15
turning tools inserts for hard machining designation ccmt ccmw ccmw 2s ccmw 2q cnga 2sc cnga 4sc pages 85 84 84 84 26 27 designation tcmw tnma tnma 3d pages 130 61 61 80° 60° vcmw 142 35° dcmt dcmw dcmw 2s dnga 2sc dnga 4sc 101 101 100 38 39 wcgw wnga 6sc 153 73 55° 80° epmw 117 75° the newly developed coating increases the abrasion resistance substantially diffusion adhesion and tribo-oxidation are greatly reduced the coating also seals the cbn segment specialised edge preperations to achieve the highest efficiency for each application the new cbn sandwich inserts with up to 8 edge preperations are available up to 6 cutting edges marked -6sc example wnga 080408 newly developed cbn qualities provide high efficiency and improved capabilities on a wider range grade description pbc15-s grey cast iron spheroidal-graphite cast-iron superalloys sintered steels pbc25-s hard machining to 65 hrc smooth cut pbc40-s hard machining to 65 hrc interrupted cut -2q -w 08/14 with wiper edge www.wnt.com
[close]