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one safe source 2008-2009 parts catalog

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our cat dealer helps us increase job productivity and efficiency we re always looking for that extra edge we need to maximize every minute of production while keeping our costs down our cat® dealer offers solutions that help us reduce downtime boost productivity and cut operating costs ® service we ll be there with the solutions you need throughout the life of your cat® machines call or stop by soon to find out all the ways we can help you get the most from your equipment www.cat.com © 2008 caterpillar all rights reserved cat caterpillar their respective logos caterpillar yellow and the power edge trade dress as well as corporate and product identity used herein are trademarks of caterpillar and may not be used without permission.

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table of contents ground engaging tools ­ loaders base edge/base edge assembly 8-2 loader buckets 8-6 loader edges 8-10 loader rock buckets 8-11 loader gp buckets 8-12 loader segments 8-15 batteries and electrical parts segments top wear plates 8-16 batteries 2-2 segments spade edge segments 8-20 electrical parts 2-17 loader gp buckets 8-21 loader wear plates 8-23 filters and fluids loader sidebar protectors 8-28 filters overview 3-2 sidebar protectors 8-28 engine oil filters 3-3 loader tips 8-29 fuel filters 3-5 loader adapters 8-33 fuel water separators 3-7 loader adapters/protectors 8-37 air filters 3-8 breathers 3-11 ground engaging tools ­ motor graders hydraulic filters 3-13 motor grader bits 9-2 lubricants 3-17 motor grader cutting edges 9-5 coolants 3-42 motor grader end bits 9-10 greases 3-48 specialty chemicals 3-56 ground engaging tools ­ paving products paving product bits tools and holders 10-2 ground engaging tools ­ backhoe loaders backhoe loader buckets 4-2 ground engaging tools ­ rippers/scarifiers backhoe loader edges and adapters 4-3 ripper/scarifier tips 11-2 backhoe loader buckets 4-4 ripper/scarifier shanks 11-3 backhoe loader base edge and corners 4-5 ripper/scarifier tips 11-4 backhoe loader adapters 4-6 backhoe loader tips 4-8 ground engaging tools ­ scrapers scraper cutting edges 12-2 ground engaging tools ­ bulldozers/compactors scraper router bits 12-3 bulldozer blades 5-2 scraper cutting edges and tips 12-4 bulldozer end bits 5-14 scraper bolt-on adapter tips 12-5 bulldozer wear bars and plates 5-21 elevating scraper parts 12-6 bulldozer wear plates 5-22 elevating scraper parts/parts kits 12-9 compactor blades 5-28 plastic auger groups 12-10 compactor cutting edges 5-29 steel auger groups 12-11 compactor end bits 5-31 compactor plates/tips 5-33 hardware bolts 13-2 compactor feet 5-34 nuts 13-30 compactor feet/cleaner bars 5-35 washers 13-38 compactor wear plates 5-36 screws 13-41 ground engaging tools ­ compact construction equipment link brackets 13-44 compact wheel loader 6-2 rivets 13-45 mini-hex 6-4 pins 13-47 skid steer loaders 6-5 rod ends 13-50 woodruff keys 13-53 ground engaging tools ­ excavators snap rings 13-54 excavator bucket base edge assemblies 7-2 hose clamps 13-56 excavator bucket base edges 7-7 springs 13-57 excavator tips ­ k seriestm 7-8 kits 13-60 excavator tips ­ side pin style 7-10 convenient hardware packages 13-61 excavator sidecutters 7-13 check-a-thread 13-63 air intake and exhaust systems mufflers 1-2 exhaust pipe extensions 1-6 air intake pipe extensions 1-7 air intake and exhaust stack clamps 1-8 rain traps and rain caps 1-9 1

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table of contents tires cat® tires 19-2 cat quality 19-2 premium conventional tires 19-2 low side wall lsw tires 19-3 premium conventional vs low side wall 19-4 operator environment premium conventional flotation tires 19-4 lamps lights and bulbs 15-2 extreme duty pneumatic 19-5 cat comfort seats 15-9 extreme duty solid 19-6 cat® radios and accessories 15-18 extreme duty solid flexport 19-6 installation kits 15-21 non-marking extreme duty solid flexport 19-7 adapter harnesses 15-21 mounted assemblies 19-8 antennas 15-22 speakers 15-22 shop supplies and hand tools coax cable 15-23 metal cutting 20-2 converters ­ 24 volts to 12 volts 15-23 lighting/electrical products 20-4 personal/safety 20-7 cat® air conditioning kits 15-24 material handling storage windshield wipers 15-26 packaging and shipping 20-40 mud flaps 15-27 disposal and storage products remanufactured products for hazardous material 20-41 remanufactured products for engines 16-2 hand tools inch 20-42 hand tools metric 20-57 seals miscellaneous hand tools 20-65 seals/o-rings 17-2 casting salvage 20-86 seals 17-30 tool boxes 20-90 seals/o-ring materials 17-33 electrical tools 20-95 seals/backup rings 17-35 torque wrenches 20-96 pneumatic tools 20-102 service and repair kits kit definition 18-2 v-belts service repair kits 18-2 v-belt sizing guide 21-2 finding service repair kits 18-2 v-belt maintenance tips 21-2 engine gasket kits 18-3 non-cog type 21-3 power train kits 18-4 cog type 21-4 hydraulic kits 18-4 serpentine type 21-8 hose and couplings bulk hoses 14-2 couplings 14-4 specialty hoses 14-10 hump hoses clamps 14-12 2

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introduction total support one source your cat® dealer as your cat® dealer we define world-class product support we offer you the right parts and service solutions when and where you need them we are proud to offer you the thousands of caterpillar® parts listed in this new edition of the one safe source catalog you can count on genuine cat parts to deliver top performance and long life because they are built to high-quality original equipment specifications we carry most parts listed in this catalog in stock for your immediate off-the-shelf convenience and thanks to caterpillar s worldwide distribution system we can deliver most other parts within 24 hours our highly trained experts offer you comprehensive service options to keep your equipment up and running maximizing your investment whether you are maintaining one-machine or many the support you get from us makes the difference that counts every day part numbers and specifications are subject to change without notice to ensure you receive the correct parts please provide the model and serial numbers of the machines or engines on which they will be used some of the products listed in this catalog are not available in certain parts of the world please check with us for more information 3

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your cat dealer has everything you need for your service department ® cat® dealers offer a wide range of high-quality products you use every day in your maintenance and service department including · hardware · hand and power tools · floor absorbents · personal safety products · paints and chemicals · shop towels · abrasives and drill bits · and much more service we ll be there with the solutions you need throughout the life of your cat® machines call or stop by soon to find out all the ways we can help you get the most from your equipment www.cat.com © 2008 caterpillar all rights reserved cat caterpillar their respective logos caterpillar yellow and the power edge trade dress as well as corporate and product identity used herein are trademarks of caterpillar and may not be used without permission.

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air intake and exhaust systems one safe source 2008-2009

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mufflers · · d c help reduce engine exhaust sound and aid in operator comfort are essential for machines working in enclosed areas air intake and exhaust systems a b a body length 279.4 mm 11.00 in 279.4 mm 11.00 in 302.3 mm 11.9 in 309.6 mm 12.19 in 309.9 mm 12.2 in 330.2 mm 13.00 in 333 mm 13.11 in 336.6 mm 13.25 in 336.8 mm 13.26 in 341.8 mm 13.46 in 355.6 mm 14.00 in 374.5 mm 14.74 in 381 mm 15.00 in 383.4 mm 15.09 in 393.7 mm 15.5 in 400 mm 15.75 in 412.7 mm 16.25 in 434.3 mm 17.1 in 434.3 mm 17.1 in 434.3 mm 17.1 in 434.8 mm 17.12 in 434.9 mm 17.12 in 441.5 mm 17.38 in 444.5 mm 17.5 in 447.8 mm 17.63 in 452.4 mm 17.81 in 452.4 mm 17.81 in 457.2 mm 18.00 in 459.7 mm 18.1 in 462.8 mm 18.22 in 465 mm 18.31 in 465 mm 18.31 in 470 mm 18.5 in 470 mm 18.5 in 470 mm 18.5 in 472.6 mm 18.61 in 482.6 mm 19.00 in 482.6 mm 19.00 in 493 mm 19.41 in 493.7 mm 19.44 in 494 mm 19.45 in 499.1 mm 19.65 in 500 mm 19.69 in 500 mm 19.69 in b overall length 482.6 mm 19 in 485.1 mm 19.1 in 485.1 mm 19.1 in 431.8 mm 17 in 433.4 mm 17.06 in 565.2 mm 22.25 in 494.22 mm 19.46 in 565.2 mm 22.25 in 722.8 mm 28.46 in 389 mm 15.31 in 560 mm 22.05 in 590.6 mm 23.25 in 584.2 mm 23 in 444.5 mm 17.5 in 533.4 mm 21 in 455 mm 17.91 in 676.2 mm 26.62 in 679.5 mm 26.75 in 793.8 mm 31.25 in 882.6 mm 34.75 in 584.2 mm 23 in 584.2 mm 23 in 567 mm 22.32 in 526.5 mm 20.73 in 558.8 mm 22 in 603.3 mm 23.75 in 679.5 mm 26.75 in 653.1 mm 25.71 in 663.9 mm 26.14 in 462.8 mm 18.22 in 1400 mm 55.12 in 1554 mm 61.18 in 470 mm 18.5 in 470 mm 18.5 in 470 mm 18.5 in 844.6 mm 33.25 in 647.7 mm 25.5 in 647.7 mm 25.5 in 607 mm 23.9 in 683 mm 26.89 in 500 mm 19.69 in 660.4 mm 26 in 500 mm 19.69 in 550 mm 21.65 in c inlet diameter 101.6 mm 4 in 88.9 mm 3.5 in 76.2 mm 3 in 76.2 mm 3 in 117.5 mm 4.63 in 102.39 mm 4.031 in 34.9 mm 1.374 in 102.4 mm 4.03 in 102.4 mm 4.03 in 127.97 mm 5.038 in 130.2 mm 5.13 in 128 mm 5.04 in threaded 76.2 mm 3 in 76.2 mm 3 in 45.5 mm 1.791 in 102.4 mm 4.03 in 111.1 mm 4.37 in 111.1 mm 4.37 in 111.1 mm 4.37 in 101.6 mm 4 in 101.6 mm 4 in 76.2 mm 3 in 92.1 mm 3.63 in 127 mm 5 in 111.1 mm 4.37 in 111.1 mm 4.37 in 88.9 mm 3.5 in 127 mm 5 in 76.2 mm 3 in 66.7 mm 2.626 in 66.7 mm 2.626 in 73.4 mm 2.89 in 73.4 mm 2.89 in 73.4 mm 2.89 in 102.39 mm 4.031 in 88.9 mm 3.5 in 102.4 mm 4.03 in 128 mm 5.04 in 127 mm 5 in 73.41 mm 2.89 in 127.96 mm 5.038 in 73 mm 2.87 in 80.7 mm 3.177 in d outlet diameter 101.6 mm 4 in 88.9 mm 3.5 in 76.2 mm 3 in 79.4 mm 3.13 in 130.2 mm 5.13 in 101.6 mm 4 in 34.9 mm 1.374 in 101.6 mm 4 in 101.6 mm 4 in 130.81 mm 5.15 in 104.8 mm 4.13 in 127 mm 5 in 76.2 mm 3 in 66.7 mm 2.63 in 79.5 mm 3.13 in 42 mm 1.654 in 105.2 mm 4.14 in 114.3 mm 4.5 in 114.2 mm 4.5 in 114.3 mm 4.5 in 127 mm 5 in 127 mm 5 in 79.4 mm 3.13 in 104.8 mm 4.13 in 130.1 mm 5.12 in 114.2 mm 4.5 in 114.3 mm 4.5 in 92.1 mm 3.63 in 131.8 mm 5.19 in 79.4 mm 3.13 in 63.5 mm 2.5 in 63.5 mm 2.5 in 73.3 mm 2.89 in 73.3 mm 2.89 in 73.3 mm 2.886 in 104.19 mm 4.102 in 92.1 mm 3.63 in 105.2 mm 4.14 in 156.2 mm 6.15 in 127 mm 5 in 73.33 mm 2.887 in 157.23 mm 6.19 in 73 mm 2.87 in 80.7 mm 3.177 in part number 3b-6216 5h-2656 3b-6218 3k-3124 6n-0731 112-5088 150-3416 7e-3683 4y-4951 116-0680 8n-9463 1w-9229 2n-1572 7n-4674 4p-0660 175-6542 112-3249 8s-2809 7n-8117 2p-5081 1w-2572 6n-3964 7n-0061 8n-5388 8s-9473 1p-0408 7s-8443 1w-4623 7w-7439 4p-4757 197-9717 131-8259 127-8592 127-8594 142-1576 112-7670 7c-7344 9s-9328 7n-1393 7e-0853 7w-5194 200-3200 9y-0254 8u-0801 additional parts 7e-3870 clamp 2b-6296 2 stud 7e-3870 clamp ejector is included with muffler continued 1-2

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mufflers mufflers continued a body length 501.7 mm 19.75 in 505.5 mm 19.9 in 508 mm 20.00 in 508 mm 20.00 in 508 mm 20.00 in 511.9 mm 20.15 in 512 mm 20.16 in 512 mm 20.16 in 513 mm 20.2 in 516.4 mm 20.33 in 520.7 mm 20.5 in 523.6 mm 20.61 in 523.8 mm 20.62 in 528 mm 20.79 in 533.4 mm 21 in 535.9 mm 21.1 in 535.9 mm 21.1 in 535.9 mm 21.1 in 541.2 mm 21.31 in 552.2 mm 21.74 in 558.2 mm 21.98 in 558.2 mm 21.98 in 558.8 mm 22.00 in 558.8 mm 22.00 in 559 mm 22.01 in 565 mm 22.24 in 565.2 mm 22.25 in 575 mm 22.64 in 575 mm 22.64 in 581.1 mm 22.88 in 596.7 mm 23.49 in 596.9 mm 23.5 in 596.9 mm 23.5 in 596.9 mm 23.5 in 600 mm 23.62 in 600 mm 23.62 in 601.7 mm 23.69 in 601.7 mm 23.69 in 601.6 mm 23.69 in 609.6 mm 24.00 in 609.5 mm 24.00 in 612.6 mm 24.12 in 612.6 mm 24.12 in 612.6 mm 24.12 in 622.3 mm 24.5 in 625.4 mm 24.62 in 625.6 mm 24.63 in 630 mm 24.8 in 635.1 mm 25.00 in 635.2 mm 25.01 in b overall length 802 mm 31.57 in 626.5 mm 24.67 in 749.3 mm 29.5 in 1181.1 mm 46.5 in 591 mm 23.27 in 626.5 mm 24.67 in 626.5 mm 24.67 in 626.5 mm 24.67 in 513 mm 20.2 in 569.4 mm 22.42 in 571.5 mm 22.5 in 608.2 mm 23.94 in 608.3 mm 23.95 in 597 mm 23.5 in 681 mm 26.81 in 662.5 mm 26.08 in 662.5 mm 26.08 in 662.5 mm 26.08 in 647.2 mm 25.48 in 644.7 mm 25.38 in 563 mm 22.17 in 563 mm 22.17 in 755.7 mm 29.75 in 895.6 mm 35.26 in 645 mm 25.39 in 894.8 mm 35.23 in 906.5 mm 35.69 in 575 mm 22.64 in 575 mm 22.64 in 581.1 mm 22.88 in 741.4 mm 29.19 in 596.9 mm 23.5 in 755.6 mm 29.75 in 755.7 mm 29.75 in 747.3 mm 29.42 in 654 mm 25.75 in 939.8 mm 37 in 939.8 mm 37 in 1035 mm 40.75 in 696 mm 27.4 in 787.5 mm 31 in 612.6 mm 24.12 in 612.5 mm 24.11 in 1551.7 mm 61.09 in 571.5 mm 22.5 in 735.2 mm 28.94 in 774.2 mm 30.48 in 630 mm 24.8 in 689 mm 27.13 in 1051 mm 41.38 in c inlet diameter 89.4 mm 3.52 in 116 mm 4.57 in 101.6 mm 4 in 150.6 mm 5.93 in 102.11 mm 4.02 in 116 mm 4.57 in 116 mm 4.57 in 116 mm 4.567 in 76.65 mm 3.018 in 116 mm 4.567 in 76.66 mm 3.018 in 127.96 mm 5.038 in 127.96 mm 5.038 in 64.01 mm 2.52 in 128 mm 5.04 in 131.97 mm 5.196 in 131.97 mm 5.196 in 127.97 mm 5.038 in 101.6 mm 4 in 127 mm 5 in 73.4 mm 2.89 in 73.4 mm 2.89 in 114.3 mm 4.5 in 127 mm 5 in 116 mm 4.57 in 222.3 mm 8.75 in 204.19 mm 8.039 in 61.7 mm 2.429 in 61.5 mm 2.421 in 89.3 mm 3.516 in 169.4 mm 6.669 in 101.6 mm 4 in 168.3 mm 6.63 in 168.3 mm 6.63 in 127 mm 5 in 89.28 mm 3.515 in 101.6 mm 4 in 102.4 mm 4.03 in 101.6 mm 4 in 111.1 mm 4.37 in 102.4 mm 4.03 in 89.3 mm 3.516 in 89.3 mm 3.516 in 220.1 mm 8.665 in 76.66 mm 3.018 in 155.6 mm 6.13 in 127.64 mm 5.025 in 93.1 mm 3.67 in 76.2 mm 3 in 102.4 mm 4.031 in d outlet diameter 91.75 mm 3.612 in 130.8 mm 5.15 in 104.8 mm 4.13 in 101.6 mm 4 in 102.11 mm 4.02 in 130.8 mm 5.15 in 130.8 mm 5.15 in 130.81 mm 5.15 in 79.5 mm 3.13 in 130.81 mm 5.15 in 79.5 mm 3.13 in 130.81 mm 5.15 in 156.24 mm 6.151 in 64.01 mm 2.52 in 156.2 mm 6.15 in 129.7 mm 5.106 in 129.7 mm 5.106 in 129.7 mm 5.106 in 92.1 mm 3.63 in 155.6 mm 6.13 in 73.33 mm 2.887 in 73.33 mm 2.887 in 130.2 mm 5.13 in 130.8 mm 5.15 in 130.8 mm 5.15 in 257.2 mm 10.13 in 258.8 mm 10.189 in 61.7 mm 2.429 in 61.5 mm 2.421 in 91.7 mm 3.61 in 171.04 mm 6.734 in 104.8 mm 4.13 in 171 mm 6.73 in 171 mm 6.73 in 155.6 mm 6.13 in 101.6 mm 4 in 130.2 mm 5.13 in 130.8 mm 5.15 in 104.8 mm 4.13 in 133.4 mm 5.25 in 130.8 mm 5.15 in 92.13 mm 3.627 in 92.13 mm 3.627 in 258.8 mm 10.189 in 66.8 mm 2.63 in 158.8 mm 6.25 in 156.2 mm 6.15 in 79.5 mm 3.13 in 79.4 mm 3.13 in 130.8 mm 5.15 in part number 146-9733 7c-5851 1w-1766 8s-0905 2u-8426 4w-5053 4p-6548 101-8740 101-0349 6i-2408 107-7473 4p-6649 200-3199 134-1945 7n-9674 166-6670 134-5423 198-1939 4p-4010 1w-4187 112-5089 112-5090 2w-3428 6n-5437 1n-2936 4w-0532 111-4352 5i-7935 5i-7914 173-7129 4w-8485 2w-3597 7w-3659 7w-3660 7c-6398 7c-3693 2p-5609 4n-8942 6n-1878 4w-3632 2t-3814 9y-4668 119-8411 4w-0969 126-0734 2w-8437 4p-1463 112-1665 9y-1403 2c-9500 additional parts 9y-8315 clamp air intake and exhaust systems 7e-3870 clamp 2p-5608 1 pipe 0s-1571 2 bolt 9y-8315 clamp 9y-8315 clamp 9y-8315 clamp 2c-8705 cap ejector is included with muffler continued 1-3

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mufflers mufflers continued a body length 645 mm 25.39 in 645 mm 25.39 in 654 mm 25.75 in 657.2 mm 25.87 in 660.4 mm 26.00 in 660.4 mm 26.00 in 660.4 mm 26.00 in 660.4 mm 26.00 in 660.4 mm 26.00 in 660.4 mm 26.00 in 660.4 mm 26.00 in 660.4 mm 26.00 in 660.4 mm 26.00 in 660.4 mm 26.00 in 660.4 mm 26.00 in 660.4 mm 26.00 in 660.4 mm 26.00 in 660.4 mm 26.00 in 660.4 mm 26.00 in 660.4 mm 26.00 in 663.1 mm 26.11 in 663.4 mm 26.12 in 673.1 mm 26.5 in 693 mm 27.28 in 697 mm 27.44 in 723.9 mm 28.5 in 723.9 mm 28.5 in 724 mm 28.5 in 725.4 mm 28.56 in 727 mm 28.62 in 733.4 mm 28.87 in 736.6 mm 29.00 in 736.6 mm 29.00 in b overall length 645 mm 25.39 in 645 mm 25.39 in 790.7 mm 31.13 in 844.6 mm 33.25 in 660.4 mm 26 in 788 mm 31.02 in 831.9 mm 32.75 in 844.6 mm 33.25 in 844.6 mm 33.25 in 844.5 mm 33.25 in 882.7 mm 34.75 in 882.7 mm 34.75 in 938 mm 36.93 in 952.5 mm 37.5 in 952.5 mm 37.5 in 987 mm 38.86 in 819.2 mm 32.25 in 914.4 mm 36 in 952.5 mm 37.5 in 660.4 mm 26.00 in 809.7 mm 31.88 in 663.4 mm 26.12 in 774.7 mm 30.5 in 693 mm 27.28 in 1060.7 mm 41.76 in 1122.4 mm 44.19 in 723.9 mm 28.5 in 724 mm 28.5 in 775.4 mm 30.53 in 824.8 mm 32.47 in 1122 mm 44.17 in 930.2 mm 36.62 in 977.9 mm 38.5 in c inlet diameter 61.5 mm 2.42 in 66 mm 2.6 in 168.2 mm 6.622 in 127 mm 5 in 101.6 mm 4 in 104.8 mm 4.13 in 101.6 mm 4 in 127 mm 5 in 127 mm 5 in 127 mm 5 in 88.9 mm 3.5 in 101.6 mm 4 in 127 mm 5 in 152.4 mm 6 in 152.4 mm 6 in 127 mm 5 in 89.3 mm 3.516 in 102.39 mm 4.031 in 153.39 mm 6.039 in 89.3 mm 3.52 in 169.4 mm 6.669 in 102.4 mm 4.031 in 76.2 mm 3 in 102.39 mm 4.031 in 92.1 mm 3.63 in 63.5 mm 2.5 in 102.39 mm 4.031 in 102.39 mm 4.031 in 153.4 mm 6.039 in 154.6 mm 6.087 in 76.2 mm 3 in 127 mm 5 in 127 mm 5 in d outlet diameter 94 mm 3.7 in 94 mm 3.7 in 171.04 mm 6.734 in 127 mm 5 in 101.6 mm 4 in 101.6 mm 4 in 130.2 mm 5.13 in 130.2 mm 5.13 in 130.2 mm 5.13 in 130.2 mm 5.13 in 104.8 mm 4.13 in 104.8 mm 4.13 in 130.2 mm 5.13 in 155.6 mm 6.13 in 155.6 mm 6.13 in 155.6 mm 6.13 in 89.3 mm 3.516 in 130.81 mm 5.15 in 171.04 mm 6.734 in 91.7 mm 3.61 in 171.04 mm 6.734 in 101.6 mm 4 in 66.7 mm 2.63 in 105.23 mm 4.143 in 92.1 mm 3.63 in 66.7 mm 2.63 in 104.2 mm 4.102 in 104.2 mm 4.102 in 156 mm 6.142 in 203.2 mm 8 in 66.7 mm 2.63 in 152.4 mm 6 in 155.6 mm 6.13 in part number 272-4674 272-4673 4p-2496 6n-0396 7e-2944 7e-5663 9s-7079 4n-4577 8s-6558 7n-3235 2p-6255 2p-2744 4w-0456 8s-5438 8s-6443 1n-3452 111-0389 4n-5191 1w-2489 252-1152 7w-5867 137-6995 4n-6638 7y-2040 137-4097 7n-1659 6i-3662 128-1009 157-2828 2w-9626 1w-9832 6n-4184 7n-8923 additional parts air intake and exhaust systems 4p-6465 1 tube assy 7e-3870 clamp 7e-3870 clamp 7e-3870 clamp 7n-8903 1 bracket assy 0s-1588 1 cap screw 1d-4717 1 nut 5m-2894 2 washer 790 mm 31.1 in 790 mm 31.1 in 796.8 mm 31.37 in 806.5 mm 31.75 in 806.4 mm 31.75 in 806.5 mm 31.75 in 806.5 mm 31.75 in 806.4 mm 31.75 in 806.5 mm 31.75 in 806.5 mm 31.75 in 806.5 mm 31.75 in 806.5 mm 31.75 in 813 mm 32.01 in 817.6 mm 32.19 in 825.5 mm 32.5 in 790 mm 31.1 in 790 mm 31.1 in 1136.6 mm 44.75 in 1035 mm 40.75 in 1054.1 mm 41.5 in 1098.6 mm 43.25 in 1098.6 mm 43.25 in 1098 mm 43.2 in 1098.6 mm 43.25 in 1143 mm 45 in 1098.55 mm 43.25 in 1098.6 mm 43.25 in 1132 mm 44.57 in 1071 mm 42.17 in 1089.8 mm 42.91 in 102.4 mm 4.03 in 102.39 mm 4.031 in 203.2 mm 8 in 168.3 mm 6.63 in 152.4 mm 6 in 168.2 mm 6.62 in 168.2 mm 6.62 in 168.2 mm 6.62 in 168.3 mm 6.63 in 168.2 mm 6.62 in 168.2 mm 6.622 in 168.2 mm 6.622 in 89.15 mm 3.51 in 153.39 mm 6.039 in 101.6 mm 4 in 105.2 mm 4.14 in 105.23 mm 4.143 in 206.4 mm 8.13 in 168.3 mm 6.63 in 171.5 mm 6.75 in 171.2 mm 6.74 in 171.2 mm 6.74 in 171 mm 6.73 in 171.5 mm 6.75 in 171.2 mm 6.74 in 171.15 mm 6.738 in 171.15 mm 6.738 in 89 mm 3.504 in 156.4 mm 6.157 in 104.8 mm 4.13 in 7y-1508 118-9906 7n-6905 7w-8445 4n-5184 2p-2728 8s-6559 307-1303 8n-4975 9s-7786 8s-8167 1w-2491 222-0458 7w-9707 1w-0370 6f-7012 2 stud 1f-0750 weld nut ejector is included with muffler continued 1-4

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mufflers mufflers continued a body length 828.8 mm 32.63 in 844.6 mm 33.25 in 875 mm 34.45 in 875 mm 34.45 in 875 mm 34.45 in 875 mm 34.45 in 889 mm 35.00 in 889 mm 35.00 in 889 mm 35.00 in 898.5 mm 35.37 in 924 mm 36.38 in 924 mm 36.38 in 924 mm 36.38 in 924 mm 36.38 in 952.5 mm 37.5 in 965.2 mm 38.00 in 990.6 mm 39.00 in b overall length 1132.52 mm 44.59 in 1136.6 mm 44.75 in 875 mm 34.45 in 875 mm 34.45 in 875 mm 34.45 in 875 mm 34.45 in 977.6 mm 38.49 in 1074.7 mm 42.31 in 1122.5 mm 44.19 in 1121.5 mm 44.15 in 924 mm 36.38 in 924 mm 36.38 in 924 mm 36.38 in 954.5 mm 37.58 in 1136.6 mm 44.75 in 1141.5 mm 44.94 in 1143 mm 45 in c inlet diameter 88.9 mm 3.5 in 204.19 mm 8.039 in 102.39 mm 4.031 in 102.39 mm 4.031 in 102.39 mm 4.031 in 102.39 mm 4.031 in 76.2 mm 3 in 127 mm 5 in 76.2 mm 3 in 89.15 mm 3.51 in 141 mm 5.551 in 127.8 mm 5.031 in 127.8 mm 5.031 in 127.8 mm 5.031 in 128 mm 5.04 in 101.6 mm 4 in 152.4 mm 6 in d outlet diameter 92.1 mm 3.626 in 202.92 mm 7.989 in 114.2 mm 4.496 in 114.2 mm 4.496 in 105.23 mm 4.143 in 114.2 mm 4.496 in 79.4 mm 3.13 in 152.4 mm 6 in 79.4 mm 3.13 in 76.2 mm 3 in 152.4 mm 6 in 131 mm 5.157 in 131 mm 5.157 in 131 mm 5.157 in 153.4 mm 6.04 in 127 mm 5 in 152.4 mm 6 in part number 100-4594 2w-3773 7y-1978 6i-6425 109-9323 109-9463 7n-5539 7n-2187 1w-9519 6i-1715 102-3927 196-8203 139-8723 205-6642 4n-1565 6n-4183 2w-4072 additional parts 8n-4044 flange air intake and exhaust systems 7e-3870 clamp 7e-3870 clamp 8n-4044 flange 2w-7861 1 flange 2w-7862 1 gasket 5l-4398 6 bolt 1b-5357 6 nut 5p-8245 12 washer 1024.1 mm 40.32 in 1028.7 mm 40.5 in 1066.8 mm 42.00 in 1127 mm 44.37 in 1155.5 mm 45.49 in 1354.8 mm 53.34 in 1378 mm 54.25 in 1449.3 mm 57.06 in 1455.6 mm 57.31 in 1509.8 mm 59.44 in 1024.4 mm 40.33 in 1114.5 mm 43.88 in 1371.6 mm 54 in 1601.9 mm 63.07 in 1595.5 mm 62.81 in 1505 mm 59.25 in 1505 mm 59.25 in 1700.3 mm 66.94 in 1700.3 mm 66.94 in 1593.9 mm 62.75 in 116 mm 4.567 in 168.2 mm 6.62 in 254 mm 10 in 152.4 mm 6 in 152.4 mm 6 in 127.64 mm 5.025 in 127.64 mm 5.025 in 102.4 mm 4.031 in 102.4 mm 4.031 in 152.4 mm 6 in 129.67 mm 5.105 in 171 mm 6.73 in 258.8 mm 10.19 in 130.81 mm 5.15 in 130.2 mm 5.13 in 127 mm 5 in 127 mm 5 in 101.6 mm 4 in 127 mm 5 in 130.2 mm 5.13 in 160-8583 7n-9647 7e-6811 122-4989 7w-7181 163-0451 6i-0137 129-4048 106-6699 7w-7182 7e-3870 clamp 7e-3870 clamp ejector is included with muffler 1-5

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exhaust pipe extensions · · help remove exhaust sound and smoke from the operator s area not for use with an engine that has an air pre-cleaner with an exhaust-powered dust ejection system item straight pipe a straight pipe a straight pipe a straight pipe a straight pipe a straight pipe a straight pipe a straight pipe a straight pipe a straight pipe a straight pipe a straight pipe a straight pipe a straight pipe a straight pipe a straight pipe a straight pipe a straight pipe a straight pipe a straight pipe a 45° outlet b radial square cut outlet c radial square cut outlet c radial square cut outlet c radial square cut outlet c radial square cut outlet c 45° square cut outlet d 45° square cut outlet d 45° square cut outlet d 45° square cut outlet d 45° square cut outlet d 45° square cut outlet d 45° square cut outlet d 45° square cut outlet d 45° square cut outlet d 45° square cut outlet d 45° square cut outlet d outside diameter 63.5 mm 2.50 in 76.2 mm 3.00 in 76.2 mm 3.00 in 76.2 mm 3.00 in 82.6 mm 3.25 in 88.9 mm 3.50 in 92.2 mm 3.63 in 101.6 mm 4.00 in 101.6 mm 4.00 in 101.6 mm 4.00 in 101.6 mm 4.00 in 105.2 mm 4.14 in 114.3 mm 4.50 in 117.5 mm 4.63 in 117.5 mm 4.63 in 130.8 mm 5.15 in 133.4 mm 5.25 in 149.9 mm 5.90 in 168.2 mm 6.62 in 171.5 mm 6.75 in 108.0 mm 4.25 in 101.6 mm 4.00 in 101.6 mm 4.00 in 152.4 mm 6.00 in 152.4 mm 6.00 in 167.4 mm 6.59 in 80.3 mm 3.16 in 80.3 mm 3.16 in 80.3 mm 3.16 in 107.6 mm 4.24 in 107.7 mm 4.24 in 111.3 mm 4.38 in 114.8 mm 4.52 in 139.7 mm 5.50 in 167.4 mm 6.59 in 175.0 mm 6.89 in 195.1 mm 7.68 in length 673.1 mm 26.50 in 584.2 mm 23.00 in 838.2 mm 33.00 in 1574.8 mm 62.00 in 901.7 mm 35.50 in 762.0 mm 30.00 in 730.0 mm 28.74 in 339.6 mm 13.37 in 698.5 mm 27.50 in 762.0 mm 30.00 in 850.9 mm 33.50 in 635.0 mm 25.00 in 762.0 mm 30.00 in 431.8 mm 17.00 in 698.5 mm 27.50 in 908.1 mm 35.75 in 762.0 mm 30.00 in 762.0 mm 30.00 in 797.1 mm 31.38 in 304.8 mm 12.00 in 276.1 mm 10.87 in 312.7 mm 12.31 in 1003.3 mm 39.50 in 965.0 mm 37.99 in 1267.0 mm 49.88 in 1092.2 mm 43.00 in 248.9 mm 9.80 in 654.1 mm 25.75 in 1125.2 mm 44.30 in 285.0 mm 11.22 in 676.2 mm 26.62 in 1016.0 mm 40.00 in 665.2 mm 26.19 in 950.0 mm 37.40 in 1339.9 mm 52.75 in 1066.8 mm 42.00 in 1378.0 mm 54.25 in part number 3b-6940 8f-6403 7b-3831 7m-5350 1p-9554 3h-8688 6c-0027 4n-6217 9f-2838 4h-7256 4m-0810 2p-6249 1m-5270 8s-8981 9s-1768 2p-1438 8h-2718 4s-6941 9s-6120 4n-6668 1p-8463 7n-2537 2h-2191 7e-3509 4n-5958 3r-5327 9s-7534 7s-7128 7s-7681 7y-1517 2p-4611 5m-5856 7s-8736 8n-4445 7m-9877 9s-7290 5d-7771 c air intake and exhaust systems a b d related parts such as hardware and braces are not included with all exhaust pipe extensions please check the parts book for related part numbers 1-6

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p. 13

air intake pipe extensions intake extensions raise the air intake level to avoid low-lying dust concentrations · provide cleaner air for your engine · are easily installed between the pre-cleaner and the inlet pipe of the air cleaner item air intake pipe extension air intake pipe extension air intake pipe extension with clamp air intake pipe extension air intake pipe extension air intake pipe extension air intake pipe extension air intake pipe extension air intake pipe extension air intake pipe extension air intake pipe extension with clamp air intake pipe extension with clamp air intake pipe extension with clamp outside diameter 82.6 mm 3.25 in 82.6 mm 3.25 in 101.6 mm 4.00 in 101.6 mm 4.00 in 101.6 mm 4.00 in 115.1 mm 4.53 in 127.0 mm 5.00 in 127.0 mm 5.00 in 127.0 mm 5.00 in 150.1 mm 5.91 in 167.1 mm 6.58 in 177.8 mm 7.00 in 228.6 mm 9.00 in length 698.5 mm 27.50 in 1168.4 mm 46.00 in 342.9 mm 13.50 in 762.0 mm 30.00 in 1320.8 mm 52.00 in 457.2 mm 18.00 in 342.9 mm 13.50 in 457.2 mm 18.00 in 1143.0 mm 45.00 in 1143.0 mm 45.00 in 342.9 mm 13.50 in 685.8 mm 27.00 in 339.1 mm 13.35 in part number 7s-7117 8s-0985 8s-2382 7f-1499 1f-1342 7h-0870 8s-2381 9h-8318 5h-7610 5d-5016 8s-2383 8s-8354 8s-2384 air intake and exhaust systems 1-7

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p. 14

air intake and exhaust stack clamps item air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps air intake and exhaust stack clamps diameter 35.1 mm 1.38 in 38.1 mm 1.50 in 42.5 mm 1.67 in 44.5 mm 1.75 in 63.5 mm 2.50 in 67.6 mm 2.66 in 68.5 mm 2.70 in 69.9 mm 2.75 in 76.2 mm 3.00 in 79.2 mm 3.12 in 79.8 mm 3.14 in 81.8 mm 3.22 in 83.3 mm 3.28 in 83.5 mm 3.29 in 93.3 mm 3.67 in 96.0 mm 3.78 in 103.9 mm 4.09 in 106.0 mm 4.17 in 109.5 mm 4.31 in 118.6 mm 4.67 in 131.4 mm 5.17 in 131.6 mm 5.18 in 133.4 mm 5.25 in 142.0 mm 5.59 in 152.4 mm 6.00 in 157.2 mm 6.19 in 160.5 mm 6.32 in 165.6 mm 6.52 in 171.9 mm 6.77 in 174.2 mm 6.86 in 178.8 mm 7.04 in 181.6 mm 7.15 in 185.0 mm 7.28 in 198.1 mm 7.80 in 207.3 mm 8.16 in 208.0 mm 8.19 in 213.4 mm 8.40 in 223.9 mm 8.81 in 265.8 mm 10.46 in part number 8m-4106 1f-9774 8m-7581 8m-2325 6b-3771 2f-8299 099-2062 8n-9758 8m-3121 4k-2544 2f-5152 1w-5869 5s-0580 5a-8598 3h-8604 8f-5714 2h-2190 9s-8068 9s-8071 5a-8600 2p-7806 6f-8814 8h-2758 8m-0280 5d-5017 1n-4720 8s-5444 2r-1159 5h-7292 8s-1460 5s-5327 8s-1353 7p-4595 8m-1883 4n-9330 2p-7418 1w-1305 4w-1814 6n-9298 air intake and exhaust systems 1-8

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p. 15

rain traps and rain caps rain traps and rain caps are made of heavy-gauge steel and are gravity-operated to provide low-cost protection for engine exhaust systems · help keep rain snow and dirt from entering the exhaust manifold · available for every cat diesel and starting engine exhaust stack and for most other engines in your equipment spread · for use with both turbocharged and naturally-aspirated engines · not for use with machines that have a muffler item rain cap rain trap rain trap locking rain cap rain trap locking rain cap rain trap locking rain cap locking rain cap locking rain cap locking rain cap locking rain cap rain cap locking rain cap rain cap rain cap rain cap locking rain cap locking rain cap rain cap exhaust stack diameter 32-36 mm 1.25-1.44 in 34-38 mm 1.34-1.47 in 37-41 mm 1.47-1.59 in 38-43 mm 1.50-1.69 in 63-68 mm 2.50-2.69 in 63-68 mm 2.50-2.69 in 76-81 mm 3.00-3.19 in 76-81 mm 3.00-3.19 in 82-87 mm 3.22-3.41 in 88-94 mm 3.50-3.69 in 102-106 mm 4.00-4.19 in 114-119 mm 4.50-4.69 in 127-132 mm 5.00-5.19 in 133-138 mm 5.25-5.44 in 140-144 mm 5.50-5.69 in 152-157 mm 6.00-6.20 in 156-160 mm 6.14-6.30 in 171-176 mm 6.75-6.94 in 175-180 mm 6.88-7.07 in 203 mm 8.00 in part number 7s-1724 8f-3822 8f-3825 7s-5004 6f-6521 7s-4993 6f-6522 7s-4992 8s-1935 7s-4995 7s-4994 7s-1784 9s-7148 7s-4413 7s-4410 7s-4411 3r-7698 7s-5003 8s-1417 6n-7611 air intake and exhaust systems 1-9

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