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cnc rotary tables for mori seiki vertical machining centers duravertical nv vs and mv series

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general matrix x,y,z axis travel working surface lyndex-nikken rotary table faceplate Ø 4 axis tables right side motor duravertical 5060 23.6x20.9x20.1 35.4x23.6 nv4000 5100 41.3x20.9x20.1 53.1x23.6 nv5000 a1a/40/50 31.5x20.1x20.1 43.3x23.6 nv6000 dcg 40/50 35.4x23.6x17.7 39.4x23.6 5080 31.5x20.9x20.1 43.3x23.6 dgc 23.6x15.7x15.7 27.6x17.7 a1b40/50 40.2x20.1x20.1 52.0x23.66 part number 4 105mm 7 180mm 8 202mm 10 260mm 12 302mm 12.5 321mm 15.5 401mm 17.5 450mm -big bore 19.5 501mm 23.5 601mm 4 105mm 4 105mm 4 105mm back side motor cnc105fa-m cnc180fa-m cnc202fa-m cnc260fa-m cnc302fa-m cnc321fa-m cnc401fa-m cncb450fa-m cnc501fa-m cnc601fa-m cnc100-2w-120-fa-m cnc100-3w-120-fa-m cnc100-4w-120-fa-m page 8 page 8 page 10 page 10 page 10 page 14 page 14 page 14 page 8 page 8 page 10 page 10 page 10 page 14 page 14 page 14 page 8 page 8 page 10 page 10 page 10 page 14 page 14 page 14 page 8 page 8 page 10 call call call page 8 page 8 page 10 page 10 page 10 page 14 page 14 page 14 page 8 page 8 page 10 page 10 page 10 page 14 page 14 page 14 page 8 page 8 page 10 page 10 page 10 page 14 page 14 page 14 10 260mm 12 302mm 12.5 321mm 15.5 401mm 5 axis tables cnc260bfa-m cnc302bfa-m cnc321bfa-m cnc401bfa-m 4 105mm 6 150mm 7.8 200mm 7.8 200mm 9.8 250mm 13.7 350mm 21.6 550mm 4 105mm manual tilting tables 5ax-130fa-m 5ax-150fa-m 5ax-201fa-m 5ax-200iifa-m 5ax-250fa-m 5ax-350fa-m 5ax-550fa-m 5ax-2mt-105-120fa-m page 16 page 16 page 18 page 18 page 20 page 20 page 16 page 16 page 18 page 18 page 20 page 20 page 16 page 16 page 18 page 18 page 20 page 20 page 16 page 16 page 18 page 16 page 16 page 18 page 18 page 20 page 20 page 16 page 16 page 18 page 18 page 20 page 20 page 16 page 16 page 18 page 18 page 20 page 20 9.8 250mm nst250fa-m page 22 page 22 page 22 page 22 page 22 page 22

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general matrix x,y,z axis travel working surface lyndex-nikken rotary table faceplate Ø 4 axis tables right side motor nv7000 /50 60.6x29.9x29.0 66.9x29.9 vs8000 40/50 -1600 63.0x33.9x23.6 78.7x33.5 vs10000 40/50 -2050 80.7x39.4x23.6 88.6x39.4 mv-653 40/50 60.2x26.0x25.6 66.9x26.0 mv-1003 b/50 94.5x40.2x31.5 110.2x40.2 40/50 -3150 124.0x39.4x23.6 131.9x39.4 l/50 137.8x40.2x31.5 153.5x40.2 part number 4 105mm 7 180mm 8 202mm 10 260mm 12 302mm 12.5 321mm 15.5 401mm 17.5 450mm -big bore 19.5 501mm 23.5 601mm 4 105mm 4 105mm 4 105mm back side motor cnc105fa-m cnc180fa-m cnc202fa-m cnc260fa-m cnc302fa-m cnc321fa-m cnc401fa-m cncb450fa-m cnc501fa-m cnc601fa-m cnc100-2w-120-fa-m cnc100-3w-120-fa-m cnc100-4w-120-fa-m page 10 page 10 page 12 page 12 page 10 page 10 page 12/25 page 12/25 page 26 page 26 page 27 page 10 page 10 page 12/25 page 12/25 page 26 page 26 page 27 page 10 page 10 page 12/25 page 12/25 page 26 page 26 page 27 page 10 page 10 page 12/25 page 12/25 page 26 page 10 page 10 page 12/25 page 12/25 page 26 page 26 page 27 page 10 page 10 page 12/25 page 12/25 page 26 page 26 page 27 10 260mm 12 302mm 12.5 321mm 15.5 401mm 5 axis tables cnc260bfa-m cnc302bfa-m cnc321bfa-m cnc401bfa-m page 24 page 24 page 24 page 24 page 24 page 24 page 24 page 24 page 24 page 24 page 24 page 24 page 24 page 24 page 24 page 24 page 24 page 24 page 24 page 24 page 24 page 24 page 24 page 24 4 105mm 6 150mm 7.8 200mm 7.8 200mm 9.8 250mm 13.7 350mm 21.6 550mm 4 105mm manual tilting tables 5ax-130fa-m 5ax-150fa-m 5ax-201fa-m 5ax-200iifa-m 5ax-250fa-m 5ax-350fa-m 5ax-550fa-m 5ax-2mt-105-120fa-m page 18 page 18 page 20 page 28 page 28 page 28 page 28 page 28 page 28 page 28 page 28 page 28 page 28 9.8 250mm nst250fa-m page 22 1

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the world s number one most durable precise and rigid cnc rotary tables are provided from these assembly lines to the worldwide market table of contents general matrix table of contents introduction features and technology product specifications and application drawings rotary tables for mori seiki duravertical and nv series 4 axis rotary tables 5 axis rotary tables manual tilting rotary tables rotary tables for mori seiki vs and mv series 4 axis rotary tables 5 axis rotary tables accessories installation and interface service and repair static and live tools 2 inside cover 1 2 3 4-7 8 28 8 23 8 15 16 21 22 23 24 28 24 27 28 29 30 31 32 inside back cover

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maximize the capabilities of your mori seiki machine mori seiki has selected lyndex-nikken cnc rotary tables for inclusion in their msqp mori seiki qualified peripherals program to ensure that peripherals equipment used on their machining centers is consistent both in terms of quality and performance at the heart of the nikken cnc rotary table is a carbide worm system that dramatically reduces frictions between the gears after years and years of use this system has proven to offer unparalleled durability and accuracy when other manufacturers tables cannot offer long-term wear resistance with our unique technological advantages and engineering expertise we are confident that lyndex-nikken rotary tables will keep you far ahead of the global competition enhanced with lyndex-nikken rotary tables your mori seiki machining center will allow you to reduce cycle times eliminate extra operations and achieve maximum efficiency parts inventory maintenance and repair and rebuild services are available through lyndex-nikken see page 32 for more details 3

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features and technology nikken s complete line of cnc rotary tables is recognized worldwide for wear-resistance rigidity and high-speed rotation every part of every table is designed and built to provide high accuracy increased production and a trouble-free long life all nikken rotary tables have built-in features and benefits unmatched by the competition casting and sealing the environments in which cnc rotary tables are used are becoming increasingly severe with each passing year nikken rotary tables utilize fine grain high-density gray cast iron castings these castings offer long-term stability low distortion and high strength casting is roughed out and a period of 30 days is allowed for the casting to stabilize before the rotary table is finished being machined now that cutting fluids are used in large quantities waterproofing of cnc rotary tables has become very important when used for a long period of time the table bearing race in particular becomes a problem that s why the bearing race of nikken rotary tables consists of hardened steel hrc58-60 polished to a mirror finish the edge of the rotary table is sealed by a special seal ring that prevents cutting fluid from entering the unit even when used for a long period of time assessment and inspection our tables are thoroughly assessed thru various series of tests such as overload test rigidity test cutting stability test and brake torque test every table is 100 inspected and comes with an inspection certificate construction of a nikken rotary table there are several factors determining the quality of a rotary table such as the selection of the various materials the precision with which the components are machined and assembled the method by which the bearings are supported the seal characteristics and the braking method they are all important however the life of cnc rotary tables hinges on their worm systems the worm screw shaft and the worm wheel determine the precision rigidity and durability of the rotary table that s where nikken rotary tables make a real difference learn what makes nikken rotary table unique 4

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ion nitrided worm wheel hv930 nikken patented carbide worm system less maintenance more productivity nikken worm wheel and carbide worm screw shaft offer excellent wear resistance over time and permit high-speed rotation patents japan pat 1856404 usa pat 4576058 germany pat de3417860c2 uk pat 2158546 france pat 8407554 v-grade carbide worm screw faceplate construction and steel worm wheel assembly comparison between lyndex-nikken and the competition lyndex-nikken nikken s unique design shrink fits the worm wheel onto the solid faceplate and quill body this along with the hand pairing of the carbide worm screw eliminates backlash much shorter distance from faceplate to gear allows for greater torsional forces to be sustained fine pitch of the worm wheel contributes to 4 arc second repeatability the material used for the nikken worm wheel is custom made steel specially hardened and ion nitrided on the teeth as a consequence frictions between the gears are eliminated competition bolt-on bronze wheel to a two pieces faceplate and quill design configuration relies on the malleability of the worm wheel to deform around the shape of the worm screw to eliminate backlash bolt-on faceplate to quill base soft worm wheels wear much quicker resulting in indexing inaccuracies and unnecessary maintenance 5

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features and technology nikken carbide worm screw extremely durable and wear-resistant eccentric housing thread ground carbide worm gear and honed steel worm wheel are hand matched and paired to maintain maximum thread engagement and rotation accuracy dual bearing support four point bearing support system and eccentric housing structure for the carbide worm screw provide extreme support for thrust forces applied on carbide worm screw during heavy part offset weight indexing the v-grade carbide worm screw ensures high rigidity and virtually eliminates wear compared with traditional worm system combinations consisting of phosphorous bronze and aluminum bronze wear is reduced by up to 8 times and overall accuracy is substantially increased backlash compensation as wear is reduced so is the need for backlash compensation this chart shows typical wear characteristics as well as the necessity for frequent adjustments for other manufacturers rotary tables hydrostatic high pressure oil film effect ideal for high-speed rotation the nikken worm gear and screw system in conjunction with the tables higher speed rates create a hydro-static high pressure oil film virtually eliminating the wear between the gears the rotational speed of the screw creates the pressure to force the oil between the gears preventing any metal-to-metal contact this also eliminates gear wear and produces high rigidity and durability 6

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independent tubular thrust and radial bearing bearings are located directly under the edge of the faceplate to maximize load distribution hand picked and matched in increments of 1 micron between the rotary table and the faceplate assembly they assure the utmost rotation accuracy and elimination of slop strength and support tubular thrust bearings dampen vibration and protect internal gears during crash situations accuracy radial support from needle roller bearings allows for more points of contact versus traditional ball bearings or cross roller bearings resulting in smooth and accurate rotation nikken-made bearing system hardened steel guide way imbedded into faceplate double lip teflon seal to reduce coolant contamination hardened imbedded steel guide way for independent thrust and radial bearings dual face contact between radial and thrust bearing to faceplate assembly independent radial and thrust bearings · radial bearings with roller bearings to maximize surface area and rigidity · thrust bearings with tubular bearings to dampen vibration and to prevent damage in case of crashes 7

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mori seiki duravertical 5060/5080/5100 nv4000/5000/6000/7000 series compact cnc rotary tables · available in standard and high speed z models · suitable for a wide range of applications from small machines with simple indexing to full cnc integration for production applications cnc105fa-m Ø 4 105 mm duravertical nv series powerful brake faceplate dia 4 105mm brake system air brake torque ft.lbs 151 min increment 0.001° rotation speed rpm 22.2 total reduction ratio 1/90 indexing accuracy 30 net weight lbs 66 driving torque ft.lbs 26.5 repeatability 4 arc sec · please refer to page 29 for tailstocks and table accessories details · left hand mounted motor tablel type is available please contact us for more information · high-speed table model is available the maximum rotation speed is 44.4rpm · maximum work load in lbs is 66vertical 132horizontal cnc180fa-m Ø 7 180 mm powerful brake faceplate dia 7 180mm brake system air brake torque ft.lbs 223.5 min increment 0.001° rotation speed rpm 22.2 total reduction ratio 1/90 indexing accuracy 20 net weight lbs 95 driving torque ft.lbs 53 repeatability 4 arc sec · please refer to page 29 for tailstocks and table accessories details · left hand mounted motor tablel type is available please contact us for more information · high-speed table model is available the maximum rotation speed is 44.4rpm · maximum work load in lbs is 220.5vertical 441horizontal 8

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fig.1 ­ with manual tailstock p series fig.2 ­ with air/hyd tailstock pba series note 1 0.295 have been added to the work envelope as the stroke distance of the tailstock to allow for chucking/unchucking note 2 1.180 have been added to the work envelope as the stroke distance of the tailstock to allow for chucking/unchucking fig.3 ­ with hydraulic tailstock h series fig.4 ­ with support table tat series note 3 1.969 have been added to the work envelope as the stroke distance of the tailstock to allow for chucking/unchucking tailstock has been offset by 5.9 from machine table edge for clearance of the actuation handle tailstock/support table part duravertical 5060 23.6 x 20.9 35.4 x 23.6 5080 31.5 x 23.5 43.3 x 73.6 5100 41.3 x 20.9 53.1 x 23.6 nv4000 dcg 23.6 x 15.7 27.6 x 17.7 nv5000 a1a40/50 31.5 x 20.1 43.3 x 23.6 a1b40/50 40.2 x 20.1 52.0 x 23.6 nv6000 dcg 40/50 35.4 x 23.6 39.4 x 23.6 x-y axis travel x-y table size cnc105fa-m fig.1 x-work envelope fig.2 fig.3 fig.4 y-work envelope cnc180fa-m fig.1 x-work envelope fig.2 fig.3 fig.4 y-work envelope p-125s pba-135 tat170 p-105s pba105 tat105 20.30 18.07 21.65 21.65 7.87 28.17 25.94 29.52 29.53 7.87 38.02 35.79 39.37 39.37 7.87 12.42 10.20 15.24 7.87 28.17 25.94 29.52 29.53 7.87 36.83 34.60 38.18 38.19 7.87 24.23 22.01 29.53 27.05 7.87 19.82 17.60 21.18 21.18 10.24 27.69 25.47 29.05 29.06 10.24 37.54 35.32 38.90 38.90 10.24 11.95 9.72 13.78 10.24 27.69 25.47 29.05 29.06 10.24 36.35 34.13 37.71 37.72 10.24 23.76 21.54 29.06 25.59 10.24 9 the overall length of the support table unit is offset from the machine table edge to match the tat faceplate edge with the x-work envelope duravertical nv series

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mori seiki duravertical 5060/5080/5100 nv4000/5000/6000/7000 series standard cnc rotary tables · available in standard and high speed z models · several options available for motor mounting position including right side back and top · highest weight load capacity in its class cnc202fa-m Ø 8 202 mm duravertical nv series powerful brake faceplate dia 8 202mm brake system air brake torque ft.lbs 223.5 min increment 0.001° rotation speed rpm 22.2 total reduction ratio 1/90 indexing accuracy 20 net weight lbs 108 driving torque ft.lbs 106.2 repeatability 4 arc sec · please refer to page 29 for tailstocks and table accessories details · left hand mounted motor tablel type is available please contact us for more information · high-speed table model is available the maximum rotation speed is 44.4rpm · maximum work load in lbs is 220.5vertical 441horizontal cnc260fa-m/cnc302fa-m Ø 10/12 206/302 mm faceplate dia 10/12 206/302mm brake system air/hyd brake torque ft.lbs 433.6 min increment 0.001° rotation speed rpm 16.6 total reduction ratio 1/120 indexing accuracy 20 net weight lbs 264.5 driving torque ft.lbs 141.6 repeatability 4 arc sec · please refer to page 29 for tailstocks and table accessories details · left hand mounted motor tablel type is available please contact us for more information · high-speed table model is available the maximum rotation speed is 33.3rpm · maximum work load in lbs is 386vertical 771.6horizontal 10

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fig.1 ­ with manual tailstock p series fig.2 ­ with air/hyd tailstock pba series note 1 0.295 have been added to the work envelope as the stroke distance of the tailstock to allow for chucking/unchucking note 2 1.180 have been added to the work envelope as the stroke distance of the tailstock to allow for chucking/unchucking fig.3 ­ with hydraulic tailstock h series fig.4 ­ with support table tat series note 3 1.969 have been added to the work envelope as the stroke distance of the tailstock to allow for chucking/unchucking tailstock has been offset by 5.9 from machine table edge for clearance of the actuation handle tailstock support table part duravertical 5060 23.6 x 20.9 35.4 x 23.6 5080 31.5 x 20.9 43.3 x 23.6 5100 41.3 x 20.9 53.1 x 23.6 nv4000 dcg 23.6 x 15.7 27.6 x 17.7 a1a40/50 nv5000 a1b40/50 40.2 x 20.1 52.0 x 23.6 nv6000 dcg 40/50 35.4 x 23.6 39.4 x 23.6 nv7000 /50 60.6 x 29.9 66.9 x 29.9 x-y axis travel x-y table size cnc202fa-m fig.1 x-work envelope 31.5 x 20.1 43.3 x 23.6 p-125s 19.82 17.60 21.18 21.18 10.24 27.69 25.47 29.05 29.06 10.24 37.54 35.32 38.90 38.90 10.24 11.95 9.72 13.78 10.24 27.69 25.47 29.05 29.06 10.24 36.35 34.13 37.71 37.72 10.24 23.76 21.54 29.06 25.59 10.24 fig.2 pba-135 fig.3 fig.4 tat170 y-work envelope cnc260fa-m/cnc302fa-m fig.1 x-work envelope p-170s 16.24 15.71 8.19 19.29 12.99 24.11 23.58 16.06 27.17 12.99 33.96 33.43 25.91 37.01 12.99 24.11 23.58 16.06 27.17 12.99 32.77 32.24 24.72 35.83 12.99 20.18 19.65 12.13 23.43 12.99 47.74 47.20 45.59 50.98 12.99 11 fig.2 pba-170 fig.3 h-170s fig.4 tat250 y-work envelope the overall length of the support table unit is offset from the machine table edge to match the tat faceplate edge with the x-work envelope duravertical nv series

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mori seiki duravertical 5060/5080/5100 nv4000/5000/6000/7000 series standard cnc rotary tables ­ heavy duty machining · available in standard and high speed z models · several options available for motor mounting position including right side back and top cnc321fa-m Ø 12.5 321 mm duravertical nv series faceplate dia 12.5 321mm brake system hyd brake torque ft.lbs 1298 min increment 0.001° rotation speed rpm 22.2 total reduction ratio 1/90 indexing accuracy 15 net weight lbs 441 driving torque ft.lbs 318 repeatability 4 arc sec · please refer to page 29 for tailstocks and table accessories details · left hand mounted motor tablel type is available please contact us for more information · high-speed table model is available the maximum rotation speed is 44.4rpm · maximum work load in lbs is 551vertical 1102.3horizontal cnc401fa-m Ø 15.5 401 mm faceplate dia 15.5 401mm brake system hyd brake torque ft.lbs 1298 min increment 0.001° rotation speed rpm 22.2 total reduction ratio 1/90 indexing accuracy 15 net weight lbs 496 driving torque ft.lbs 318 repeatability 4 arc sec · please refer to page 29 for tailstocks and table accessories details · left hand mounted motor tablel type is available please contact us for more information · high-speed table model is available the maximum rotation speed is 44.4rpm · maximum work load in lbs is 551vertical 1102.3horizontal 12

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fig.1 ­ with manual tailstock p series fig.2 ­ with hydraulic tailstock h series note1 0.295 have been added to the work envelope as the stroke distance of the tailstock to allow for chucking/unchucking note 2 1.180 have been added to the work envelope as the stroke distance of the tailstock to allow for chucking/unchucking fig.3 ­ with support table tat series note 3 1.969 have been added to the work envelope as the stroke distance of the tailstock to allow for chucking/unchucking tailstock has been offset by 5.9 from machine table edge for clearance of the actuation handle tailstock/support table part nv7000 /50 60.6 x 29.9 66.9 x 29.9 x-y axis travel x-y table size cnc321fa-m fig.1 x-work envelope y-work envelope cnc401fa-m fig.1 x-work envelope y-work envelope fig.2 fig.3 p-230s h-230s tat320 fig.2 fig.3 p-230s h-230s tat320 46.16 44.02 45.26 17.72 45.77 43.62 44.88 17.72 13 note please refer to page 25 for drawing and dimensions details on mori seiki vs and mv series duravertical nv series

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