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product finder engine timing tools engine test kits specialist sockets wrenches undercar workshop tools automotive specialised service tools pf5

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ast features welcome to ast auto service tools continues to expand its uk site in redditch worcestershire the new purpose built warehouse more than quadruples the storage and packing facilities uk headquarters design development manufacturing ast brand bespoke products technical support product training 2 2 asttools.co.uk helpline +44 01527 528848 www.asttools.co.uk helpline +44 01527 528848

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section index ast feature universal timing kits/tools including tdc finder multi-lock uni-lock belt tension serpentine belt sprocket holding tools pulley removers 1 2­6 specialist sockets wrenches 85 ­ 91 alternator freewheel pulleys diesel glow plugs injectors special applications vehicle specific ribe form fasteners italian cars cylinder head bolts viscous fan hubs spark plugs ­ long reach sockets oxygen sensors 86 86 87,88 89 90 90 91 91 vehicle specific timing kits/tools ­ `quick finder guide ­ to quickly locate the timing kit you need alfa romeo audi volkswagen group bmw bosch injection pumps diesel injection cav injection pumps diesel injection chevrolet chrysler-jeep chrysler u.s citroën citroën/peugeot dacia renault daewoo chevrolet diesel injection pump timing removal/retaining tools dodge fiat ford ford u.s general motors u.s honda hyundai iveco jaguar lancia land rover ldv mazda mg-rover mini bmw mitsubishi nissan opel vauxhall/opel peugeot citroën/peugeot renault rover mg-rover saab seat volkswagen group skoda volkswagen group suzuki u.s vehicle applications vauxhall/opel volkswagen volkswagen group volvo 7 ­ 82 8 9-11 72-80 12-17 25 25 18 19 65,66 20-24 54-60 18 25-27 27 28-33 34-38 65,66 65,66 39 40 40 41 42,43 44-47 48,49 50 61-62 51 52 53 67-71 20-24 54-60 61,62 63 72-80 72-80 64 65,66 67-71 72-80 81-82 workshop tools diesel engine service ignition fuel exhaust oil brakes general 92 ­ 100 93-95 96 97,98 99 100 engine test kits associated tools diesel engine compression cyl leakage kits also see compression/cyl leakage adaptor application data associated diesel engine tools petrol engine compression cyl leakage kits associated petrol engine tools petrol engine fuel injection oil pressure test 101 ­ 112 102-106 119-140 107,108 109 110,112 111 112 undercar suspension steering tools ford bmw vag renault vauxhall/opel citroën/peugeot general 113 ­ 118 114 116 117 118 118 118 118 diesel engine compression 119 ­ 140 cylinder leakage adaptor application guide comprehensive vehicle/engine listing for test adaptors+which kits include which adaptors vm tool cross reference ast part number cross reference to vehicle manufacturers specialised service tool numbers 141 ­ 147 part number index 148 ­ 149 multi-marque timing kits 83 ­ 84 `start-up kits offering coverage on a range of vehicle applications for twin cams diesels french engines or injection pump timing every effort has been made to ensure that the application data given is correct and accurate and is provided in good faith e&oe ast has a policy of continuous development and reserve the right to change product specification or appearance without prior notice asttools.co.uk helpline +44 01527 528848 www.asttools.co.uk helpline +44 01527 528848 1

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universal timing tools 2 2 asttools.co.uk helpline +44 01527 528848 www.asttools.co.uk helpline +44 01527 528848

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universal timing tools universal timing tools universal timing tools tdc finder ­ top dead centre ast5005 an essential tool for finding top dead centre tdc position on petrol and diesel engines during engine timing procedures and/or prior to timing pin insertion the tdc finder locates into the spark plug glow plug hole and as the engine is rotated clearly shows when the piston has achieved tdc by visible movement of the indicator float l saves time money quickly and simply determines tdc position for engine timing universal application for petrol and diesel engines in cars vans l complete with l adaptors for 8mm to 18mm spark plug and glow plug holes l extension piece to overcome difficult access reach deep seated spark plug holes l magnetic attachment for hands free use l detailed instructions action video instruction on set-up and use of the tool replacement adaptors 8/10/12/14/18mm extension piece are available as spares set ast5006 2010 asttools.co.uk helpline +44 01527 528848 www.asttools.co.uk helpline +44 01527 528848 3

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universal timing tools universal timing tools multi-lock ­ twin cams quad cams universal sprocket locking device for twin cam quad cam engines locks into teeth of sprockets to retain camshaft timing position during timing belt replacement · great time saver acts as a second pair of hands · features adjustable arms and variable pitch to provide wide engine application coverage · slotted head design allows fitting on flanged sprockets · ratchet locking handles lever action ensures firm fix ast4500 universal timing tools with this tool you will also need extension bridge piece ast4501 extends distance between locking arms to provide even greater application coverage ast4501 uni-lock ­ single cams universal sprocket locking device for single cam two cam v engines plus diesel injection pump sprockets maintains camshaft/sprocket on timing marks during belt replacement applications · reach for the uni-lock when you need to clamp that sprocket in timed position · super compact design provides wide application coverage · very easy to fit ­ ensures sprocket stays on its timing mark · time saving aid ast4650 multi-lock uni-lock combination set a super universal timing set comprising:· ast4500 multi-lock ii for twin cam and quad cam engines · ast4501 extension bridge piece for multi-lock ii · ast4650 uni-lock for single cam two cam v and diesel pump sprockets set provides a wide ranging `sprocket locking onto timing mark capability on a range of engines ast4695 4 4 asttools.co.uk helpline +44 01527 528848 www.asttools.co.uk helpline +44 01527 528848

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universal timing tools universal timing tools many engine timing procedures require the camshaft sprockets to be `free to turn on the camshaft during belt tensioning or timing adjustment ast sprocket holding tools provide a safe and correct means of counter-holding the sprocket whilst releasing and tightening the sprocket bolt/nut universal timing tools camshaft sprocket holding tools ast4394 ast4844 universal timing tools ast4394 ast4844 4 x sizes inter-changeable location pins belt tension tester simple yet effective and accurate set-up based on thickness of the belt tension status is clearly indicated by position of the tester plunger · straightforward to use ­ no complicated conversions or tables · quickly assesses correct timing belt tension for each application · no need to know manufacturer s specifications · suitable for up to 30mm wide timing belts ast4395a pin set ­ automatic tensioners set of 6 spring steel pins for retaining tensioner plunger in `locked-down position whilst replacing timing belts · pins are spring steel double wound for strength · pin sizes 0.80 to 1.90mm ast4593 asttools.co.uk helpline +44 01527 528848 www.asttools.co.uk helpline +44 01527 528848 5

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universal timing tools universal timing tools auxiliary/serpentine belt tool set · designed to overcome restricted working space in this area of the engine compartment · long handle incorporates a ratchet drive · complete with 13 14 15 16 18mm sockets plus 3/8 1/2 drives · belt remover/installer provides reach and manoeuvrability to thread the belt around the pulley system ast4765 universal timing tools crankshaft pulley remover ribbed belts a compact sturdy remover that fixes firmly onto the ribbed pulleys commonly found on modern car engines and works in the limited space of the engine compartment · for removal of ribbed auxiliary pulleys ­ crankshafts air conditioning alternators etc · special low profile and jaw design ­ works in limited space available ­ clamps securely on to pulley grooves · wide range 45 to 175mm diameter pulleys ast4969 multi-position camshaft sprocket remover a quality universal sprocket remover designed to provide numerous fixing positions and diameter configurations to fix into the sprocket spokes or holes · super multi-position sprocket remover · compact design for use in restricted space · legs adjust to multi-positions providing 9 different configurations to fit into spokes or holes commonly found on camshaft and other sprockets ast4989 6 6 asttools.co.uk helpline +44 01527 528848 www.asttools.co.uk helpline +44 01527 528848

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vehicle specific multi-marque timing tools asttools.co.uk helpline +44 01527 528848 www.asttools.co.uk helpline +44 01527 528848 7

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quick finder timing tools ford vehicle specific timing tools quick finder page layouts to help you find the vehicle specific timing tools you need working down this sequence makes it easy to find the part number of the tools required 1 2 timing tools vehicle maker in alphabetical order engine fuel chevrolet daewoo timing tools petrol tensioner adjuster -water pump belt astv501a models kalos 04-07 lacetti 04-07 nubira 97-07 tacuma engines 1.4 a14sms f14s3 1.4 16v f14d3 petrol green diesel blue rezzo 04-07 nexia 95-97 lanos 97-03 1.5 a15dm a15sms a15mf 1.6 16v a16dm a16dms f16d3 3 chrysler-jeep timing tools main heading engine size or group diesel 2.5crd belt models voyager 01-07 grand voyager 01-07 also for ldv maxus engines 2.5crd r2516c ast4945 includes balancer shaft locking pins 4 models year covered by tools diesel 2.1d turbo belt models wrangler 88-95 cherokee 84-95 also for renault diesels engines 2.1d turbo j8s ast4390 5 6 7 petrol 1.8 2.0 2.4 crankshaft pulley r i belt ast4745 engine code additional tools which are required to effectively cover this engine timing application product reference models neon 95-04 stratus 94-01 pt cruiser 00-07 voyager 94-07 grand voyager 94-07 engines 1.8 2.0 2.4 ecb ecc edz with this set you will also need crankshaft pulley remover tensioner locking pin set automatic belt tensioners set comprises remover adaptor for use with ast4842 pulley remover and pulley installer ast4842 ast4593 ast4645 petrol usa chrysler belt 2.2 2.4 2.5 2.5v6 3.0v6 models chrysler dodge eagle plymouth kit also covers u.s models acura honda hyundai isuzu and mitsubishi tools also included in u.s multi-marque timing kit ast4660 ­ see page 49 www.asttools.co.uk helpline +44 01527 528848 11 technical helpline ast technical and product support staff have many years of practical experience within the automotive industry and are directly involved in the development and testing of the products if you need any help in identifying the ast product you need or advice on a particular application relating to our tools please contact us on the helpline or by fax or email helpline +4401527 528848 fax +440 1527 517174 email sales@asttools.co.uk we are here to help you 8 8 asttools.co.uk helpline +44 01527 528848 www.asttools.co.uk helpline +44 01527 528848

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alfa romeo timing tools petrol twin spark 1.4 to 2.0 16v 2.0jts belt al-fi system the al-fi system has been developed by ast to offer a universal and flexible solution to camshaft timing on alfa romeo and fiat 16v engines engine timing and belt replacement on this range of engines requires the camshafts to be `set in their `timed positions by use of camshaft setting plates fixed on the engine in place of designated bearing caps at specified cylinder locations the al-fi concept is based on universal support blocks one for all inlet camshafts and one for all exhaust camshafts on to which a range of inter-changeable setting plates can be mounted each group of setting plates cover a range of engines thus avoiding the need for lots of single dedicated `engine specific camshaft plates the initial application range can be easily expanded simply by adding further setting plate sets covering more models and engines as the need arises timing tools 1.8 16v.ts 322.01 322.05 156 671.06 2.0 16v.ts 162.01 323.01 323.10 341.03 363.01 672.04 2.0 jts 932a2.000 937a1.000 ast4774 twin camshaft/jts engines removal installation of variable valve/camshaft timing unit variator ast4910 wide application coverage based on al-fi universal camshaft setting plate system models 145 96-01 146 96-01 147 01-09 155 95-98 156 97-06 engines 1.4 16v.ts 335.03 166 98-07 spider 95-06 gtv 98-06 gt 04-09 1.6 16v.ts 105cv 372.03 1.6 16v.ts 120cv 321.02 321.03 321.04 676.01 with this kit you will also need ast4519 tdc positioning tool ­ all engines requires suitable dti such as ast3054-10 ast4528 flywheel holding tool crank pulley removal 2.0jts engines ast4519 ast4528 ast4774 asttools.co.uk helpline +44 01527 528848 www.asttools.co.uk helpline +44 01527 528848 9

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alfa romeo timing tools petrol 1.8 16v belt models 159 05-09 engines 939a4.000 ast4995 also for vauxhall/opel and fiat models petrol 2.5 3.0 24v v6 belt engines 2.5 v6 324.01 324.05 342.01 362.01 for 3.2 v6 see kit ast4890 models 156 97-06 166 98-07 gtv 96-04 3.0 v6 161.02 161.05gtv 343.01 361.01 ast4590 camshaft setting plates only ref ast4591 timing tools with this kit you will also need ast4519 ast4892 and ast4394 see below for details petrol 3.2 24v v6 belt models 147gta 02-09 156gta 02-05 166 05-08 spider 03-06 gtv 03-06 gt 04-09 engines 3.2 v6 932a.000 936a.000 for 2.5 3.0 v6 see kit ast4590 ast4890 camshaft setting plates only ref ast4891 with both ast4590 ast4890 kits you will also need ast4892 crank pulley holding tool pulley has high torque loading ast4519 tdc positioning tool requires suitable dti such as ast3054-10 ast4394 camshaft sprocket holding tool ast4519 ast4892 ast4394 10 10 asttools.co.uk helpline +44 01527 528848 www.asttools.co.uk helpline +44 01527 528848

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alfa romeo timing tools petrol alfa ­ fiat combination kit belt wide application coverage based on al-fi universal camshaft setting plate system the complete engine timing and belt replacement tool kit for the full range of alfa romeo twin spark/jts 16v belt and fiat 1.8 16v 2.0/2.4 20v belt petrol engines utilises the al-fi universal system for camshaft setting and includes all the crankshaft and belt tensioner tools required for timing applications on this large range of engines alfa romeo models 145 146 147 155 156 166 spider/gtv gt 1.4 1.6 1.8 2.0 twin spark 2.0jts engines engines 162.01 321.02 321.03 321.04 322.01 322.05156 323.01 323.10 335.03 341.03 363.01 372.03 671.06 672.04 676.01 932a2.000 and 937a1.000 fiat models punto brava/bravo marea/marea weekend barchetta coupe stilo 1.8 16v 2.0 and 2.4 20v engines engines 175a3.000 182a1.000 182a2.000 182b3.000,182b7.000 183a1.000 183a6.000 188a6.000 192a2.000 and 192a4.000 ast4970 with this kit you will also need a suitable dti such as ast3054-10 for use with the tdc positioning tool ast3054-10 diesel 1.9jtdm 2.4jtd belt models 145 98-01 146 98-01 147 01-09 156 97-08 159 05-09 crosswagon 04-08 166 98-08 gt 04-09 brera 05-09 spider 06-09 also for fiat and lancia models engines 1.9jtd 8v 323.02 371.01 182b9.000 937a2.000 937a3.000 939a1.000 939a2.000 939a7.000 1.9jtd 16v 192a5.000 192b1.000 937a4.000 937a5.000 939a2.000 939a8.000 2.4jtd 10v 325.01 342.02 362.02 839a6.000 841c.000 2.4jtd 20v 841g.000 841h.000 841m.000 939a3.000 939a9.000 ast4850 coverage includes latest 16v 1.9jtdm 20v 2.4jtd audi ­ see volkswagen timing tools page 72-80 asttools.co.uk helpline +44 01527 528848 www.asttools.co.uk helpline +44 01527 528848 pat ent app lie d 11 timing tools

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bmw timing tools petrol 1.6 n40 n45 n45t chain models 116i e81/e87 03-09 316i e46/e90 01-09 316ci e46 01-06 316ti e46 01-05 engines n40 n45 n45t b16 b16a b16ac ast4870 timing tools with this kit you will also need to carry out removal installation of the timing chain assembly and related service work you will also need timing chain service tool set ast5045 ast5045 petrol 1.6 to 1.9 s.o.h.c m43 chain models 316i e36/e46 93-04 316i compact e36 98-01 318i e36/e46 93-01 518i e34 94-96 z3 1.8/1.9 e36 96-03 engines m43 16 4e 2 16 4e 3 18 4e 2 19 4e 1 ast4146 kit also covers bmw m40 belt engines 93 12 12 asttools.co.uk helpline +44 01527 528848 www.asttools.co.uk helpline +44 01527 528848

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bmw timing tools petrol 1.8 2.0 n42 n46 n46t chain models 118i e87 04-09 120i e87 04-09 316i e46 01-05 316ti compact e46 01-05 318i e46 01-07 318ti compact e46 01-05 318i e90 05-08 320i e90 05-08 520i e60 04-08 z4 2.0 e85 04-09 x3 2.0i e83 05-09 engines n42 n46 n46t b18 b18a b20 b20a b20b ast4800 ast4815 overhaul of valvetronic system ast4800 engine timing including vanos alignment ast4815 camshaft/carrier bracket removal and installation ast4835 combination set 1 each ast4800 and ast4815 with these kits you will also need to carry out removal installation of the timing chain assembly and related service work you will also need timing chain service tool set ast5045 ast5045 asttools.co.uk helpline +44 01527 528848 www.asttools.co.uk helpline +44 01527 528848 13 timing tools

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