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mercedes benz tool catalog 2008 table of contents section 01 general engine section 03 cylinder crankcase section 05 cylinder head engine timing section 07 injection systems section 13 v-belts section 15 ignition section 18 engine lubrication section 20 engine cooling section 25 clutch pedal linkage section 26 manual transmission section 27 automatic transmission section 32 suspension section 33 front axle section 35 rear axle section 40 wheels and tires section 41 drive shaft section 42 brakes mechanical section 46 steering section 47 fuel supply section 54 instrument cluster section 82 electrical equipment section 83 heating air conditioning section b body general section d diagnostics section k kablex page 4 7 9 14 21 22 23 25 27 28 30 34 36 38 40 41 42 44 46 47 49 51 52 53 55 baum tools unlimited inc © october 18 2007

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want a real diagnostic solution for german and swedish cars one that communicates with the vehicle and gives accurate fault information and live data to help solve problems fast now you can own the high end iscan/cs2000 scan tool for a fraction of it s original cost with the new european or asian starter packs plus get 30 days of free diagnostic tech support to get you started all euro buy or lease for as low as $2,995 the most advanced european asian scan tool on the market is now available with a new all european and/or all asian lite starter pack then you can upgrade to oem level as your needs demand customize it because you don t need coverage for vehicles already covered by your domestic scanner systems covered include drivetrain engine/transmission chassis traction braking suspension body doors windows seats wipers information communications climate controls heating ac and more access to the following information mfg dependent live data stream fault code handling control unit id coding info component activation reset adaptation graphs live data service interval resetting iscan free 30 day diagnostic tech support to get you on the includes procedures troubleshooting wiring diagrams parts location known system failures road to european diagnostic success advanced tech support subscriptions specifically for iscan users pay as you go advanced tech support specifically for german and swedish car repair we ve got the knowledge and data to help training seminars in your area on diagnostic techniques and procedures european mercedes bmw/mini volkswagen/audi/seat/skoda porsche volvo asian toyota/lexus nissan/infinity honda/acura mitsubishi mazda daewoo daihatsu suzuki 1991-2005 hyundai kia subaru domestic and foreign obd-ii eobd-iii hardware repair and refurb exchange program you bust we fix or exchange for refurb fast.

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new can diagnostics slow fast new programmable modules new internet software updates new pc link software new bluetooth adapter for remote pc diagnostics dealer level info with correct code definitions for obd1late 80 s to 1995 and obd2 systems 1996 to present new the baum tools credit card apply now and pay for your scanner with your baum tool credit card and receive an extra 5 discount or use our 24 month no interest lease plan on full packages it s like free money call for complete systems features and coverage list for the cars you work on attn current owners of iscan/cs2000 and vscan update your gear for as much as 30 off some packages include free hardware upgrades hardware updates · · · · · exchange your cs2000 or vscan unit for a new iscan with a bigger bettery quality screen faster processor contrast control etc get a second cs2000 or vscan base unit upgrade to a new iscan base unit for a price never available before exchange some of your old cables for new high speed multiplexing cables that do the job of two or three old cables add the new bluetooth pc communications adapter and start remote diagnostics from up to 100 feet software updates · update earlier versions to the latest new vehicle coverage with more features and systems · get up to 2005 2006 and some 2007 coverage with all european or asian models with the new starter pack · add programming coding adaptation and more with the full iscan software call us and talk to our techs that can help get you the proper fit for the vehicles you work on one size does not fit all baum tools unlimited inc 941-927-1414 intnl 941-927-1612 fax po box 5867 sarasota fl 34277-5867 http www.baumtools.com sales@baumtools.com 800-848-6657

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section 01 general engine mercedes tool tool number 117-0223 application case drilling fixture v8 use to install timesert inserts when the cylinder bolt holes strip in the light alloy type engine case use with timesert kit #ts1015 and inserts #ts10155 general engine models m116 117 01 ts1015 timesert kit-10x1.5mm timesert kit for rethreading case when cylinder head bolts strip out use with alignment jig #117-0223 and inserts #ts10155 m116 m117 ts10155 timesert inserts 10x1.5x24.5mm bulk timesert inserts for case repair on mercedes benz v8 and bmw and vw air cooled engines m116 117 602-0033 impact extractor for pre chambers diesel slide hammer with #902-0033b threaded adapter for removing the pre combustion chambers on diesel models om601 602 603 604 605 606 615 616 617 diesel 902-0033b pre chamber puller slide hammer adapter diesel special slide hammer adapter for removing pre combustion chamber from early and late model turbo mercedes diesel models use with #6020033b has both coarse and fine threads om604 605 606 615 616 617 diesel 615-0007 pre-chamber retainer ring pin wrench diesel use to remove and install the threaded retainer ring of the pre-chamber om615 616 617 diesel st3000 pre chamber retainer ring socket diesel multi spline socket for removing pre combustion chamber retainer ring on late model indirect injection diesel models mb #604 589 0109 which replaced #603-589-0009 om602 603 604 605 606 617.95 diesel b606-0053 glow plug bore reamer pencil type extra long special 12x1.25mm extra long threaded reamer for removing heavy carbon deposit from glow plug hole which is a major cause of glow plug failure for models from 1996 to end of production om604 605 606 648 diesel 901-0053 glow plug bore reamer pencil type diesel special 12x1.25mm reamer for removing heavy carbon deposit from glow plug hole which is a major cause of glow plug failure for models from 1983 to end of 603 production om601 602 603 617 turbo diesel 917-0053 glow plug reamer large type diesel special 18x1.25mm threaded reamer for removing heavy carbon deposit from glow plug hole which is a major cause of glow plug failure for models from 1967 to 1985 non turbo universal not included om615 616 617.91/93 diesel 800-848-6657 941-927-1612 fax 941-927-1414 intnl 4 www.baumtools.com sales@baumtools.com

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mercedes tool tool number 916-0013 application hex head socket 8mm c 1/2 drive use to access head bolts under rocker shaft for r&r and torquing see #st3054-g8 and #st3149-8 general engine models m116 117 01 st3054/8g hex head socket 8mm dogleg 1/2 drive special bend for access to head bolts next to exhaust manifold on v8 see #st3149-8 and #916-0013 below m116 117 st3149-8 universal hex head socket 8mm 3/8 drive use to remove cylinder head bolts at rear of case use with sockets #st3054-8g and #916-0013 m116 117 st1054txt55 headbolt socket torx t55 special 130mm long t55 torx headbolt socket for 112 engine use with #h992lg-t55 to remove all bolts mercedes #000-589-0310 m112 113 155 275 612 h992lg-t55 headbolt socket t55 torx 90mm 1/2 dr special round shaft 96mm long socket for the t55 torx socket head bolt on cylinder head of late model 6 and 8 cylinder engines m112 113 155 275 st3004 cylinder head socket 12mm xzn x 55mm 1/2 dr xzn hex head socket-12mm x 55mm 1/2 drive with special short format for cylinder head bolts see #st3004 104 112 113 119 120 st3054xm12 cylinder headbolt socket 12mm use to remove and install cylinder head bolts tri-square socket head screws xzn 12mm 12 point 1/2 square socket 140 mm long for screws on cylinder head m102 103 104 110 116 117 119 120 615 616 617 st3054xm10 xzn hex head socket 10mm x 140mm 1/2 drive special round shank for head bolts and driveshaft bolts m112 113 137 127 om602 603 604 605 606 612 613 628 629 647 648 st3054x-m8 xzn hex head socket 8mm x 140mm 1/2 drive use to remove and install a variety of head and accessory bolts particularly on v8 models m115 116 117 st1054/5 hex head socket 5mm x 180mm 1/2 drive 5mm x 180mm long body for various engine bolts all 800-848-6657 941-927-1612 fax 941-927-1414 intnl www.baumtools.com sales@baumtools.com 5

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mercedes tool tool number st3054/8l application hex head socket 8mm x 130mm 3/8 drive 130 mm long 1/2 square drive for allen screws on cylinder head general engine models m115 116 117 01 st1054/10 head bolt hex head socket 10mm x 160mm use this long allen head socket to remove and install cylinder head bolts m100 110 114 115 130 180 om615 616 617 103-0114 camshaft seal guide sleeve 20 mm use to install the camshaft sealing ring with cover on protects seal lip from damage m103 104 120 119-0014 camshaft seal guide sleeve use to mount shaft sealing ring with cover on camshaft m119 camshaft aligment kit m112 m113 b112-0001k use this kit to properly align camshafts during assembly of 6 and 8 cylinder m112 and m113 engines kit includes intake and exhaust gauges and cam turning wrench 800-848-6657 941-927-1612 fax 941-927-1414 intnl 6 www.baumtools.com sales@baumtools.com

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section 03 cylinder crankcase mercedes tool tool number 285-0240 application flywheel lock retaining lock for crankshaft on starter ring gear cylinder crankcase models m275 m285 03 new 112-0040 vibration damper counter-holder holds vibration damper when loosening and tightening center bolt handle can be extended with commercially available pipe e.g 3/4 din 2441 diameter 26.9 x 3.25 mm length 1000 mm m112 m113 m137 m112 m113 m137 1106 cylinder leakdown pressure tester check cylinder leakage rate to detect worn or broken rings gaskets cylinders and valves kit includes heavy duty gauges hose 10mm and 14mm spark plug port adapters all 111-1231 dipstick tube driver installing tool for dipstick allows easy installation in most models m102 103 104 111 116 117 119 601 602 603 615 616 617 112-0340 flywheel lock use to lock crankshaft on starter ring gear mount in starter hole for vehicles with left and right-hand steering m112 113 137 601-0240 flywheel lock locks flywheel at starter ring gear from the transmission side m102 103 104 111 601 602 603 604 605 606 611 612 613 602-0040 flywheel lock locks flywheel from the starter side m102 103 104 111 120 137 601 602 603 604 605 606 116-0140 flywheel lock locks crankshaft on starter ring gear m110 115 116 117 119 615 616 617 110-0040 flywheel lock use to lock flywheel at starter ring gear m110 615 616 617 119-0114 front crankshaft seal ring sleeve for pressing in the front crankshaft radial seal ring m112 113 119 120 800-848-6657 941-927-1612 fax 941-927-1414 intnl www.baumtools.com sales@baumtools.com 7

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mercedes tool tool number 110-0761 application crankshaft sealing ring sleeve installer use to press in the front crankshaft radial seal ring for pulley end of crankshaft cylinder crankcase models m110 116 117 123 03 111-0843 rear crankshaft radial seal installer tool for pressing rear crankshaft radial seal into position on crankshaft additional sleeve with 3 mm offset to the inside for later models m102 111 112 113 137 275 601 602 603 604 605 606 628 st3676 oil drain wrench 14mm hex x 13mm box use for oil service on later models requiring longer bit and smaller ring for oil differential and transmission drain plugs 117-0207 w107 123 124 126 129 140 170 201 202 208 210 220 st3677 oil drain wrench 14mm hex x 17mm box use to service oil differential and transmission drain plugs m110 107 116 117 123 124 126 129 140 170 201 202 208 210 220 615 616 617 716 717 all ko4012m-14 oil drain hex head socket 14mm 1/2 drive short body allows easy removal of oil differential and transmission drain plugs h2740 swivel hex head socket 6mm 3/8 dr long extension removes and installs water pump hex head bolts all st51-27 drive shaft socket 27mm 12 point 1/2 dr socket for loosening and tightening the center bolt of the crankshaft all models except 100 all diesel kk22-1 internal extractor counter stay small small counter stay for use with kukko extractor #kk21-0 thru #kk21-5 000-3333 all ko4012m short hex head socket 1/2 drive short hex head sockets for access to tight locations sizes available 4 5 6 8 10 12 14 17 and 19mm 12 17 and 19mm most common for mercedes all w1088 pilot bearing puller 10mm 25mm universal pilot bearing and bushing puller particularly narrow format and sharp lip allows access to even the hardest to get at bushings and bearings without damage all 800-848-6657 941-927-1612 fax 941-927-1414 intnl 8 www.baumtools.com sales@baumtools.com

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section 05 cylinder head engine timing mercedes tool tool number 137-0140 application cylinder head engine timing models m137 m275 05 retainers camshaft 2 pcs used to hold camshafts in position 30 degrees atdc for loosening and tightening the bolt that attaches the camshaft sprocket or to adjust cam timing 2 pieces new 271-0061 camshaft retainer retaining device makes it possible to position the camshafts in the installed position this makes it possible to slacken and tighten the bolts attaching the camshaft gear m271 new 271-0140 timing chain retainer retainer for drawing in the timing chain retains timing chain with camshaft sprockets in proper timing position m271 new 285-0040 retainer camshaft left used to hold left bank camshaft position at 300 after tdc to accommodate cam gear removal and cam timing adjustment note for right bank camshaft use 137 589 01 40 00 m275 m285 new 285-0140 timing chain retainer used to retaining timing chain on sprocket during chain replacement operation m275 m285 new 000-5843 chain link press double row use to press on external lugs and rivets of dip-type fasteners of duplex roller chain use with #103-0163 to rivet single row chains see #9665843 to remove rivets all 103-0163 chain link press adapter single row use with tool #000-5843 to rivet single row timing chains m102 103 104 111 112 113 116 166 602 603 611 612 613 640 646 647 648 668 m102 104 110 111 112 113 116 117 119 120 116 275 611 612 613 642 646 647 647 668 all engines 112-0963 chain link press adapter double row includes chain guide and press thrust pieces use for pressing rivet onto outer link use with rivet pressing tool #000-5843 this set comes with #000-5843 966-5843 timing chain splitter single double row use to separate single and double row timing chains without damaging links 915-0734 chain rail pin puller heavy duty pulls sliding rail pins on all models includes puller and 5mm 6mm and 8mm spindles all 800-848-6657 941-927-1612 fax 941-927-1414 intnl www.baumtools.com sales@baumtools.com 9

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mercedes tool tool number b116-0134 application threaded rod 6 x 8 x 50mm use with chain rail pin puller #915-0734 1 piece cylinder head engine timing models m110 115 116 117 119 155 272 275 om601 602 603 604 605 606 612 615 616 617 628 640 642 m102 103 104 110 111 116 117 119 120 272 275 om601 602 603 606 612 615 616 617 628 640 642 all 05 116-2033 chain rail pin puller slide hammer type removes tensioner rails and rocker pins includes slide hammer and 5mm 6mm 8mm and 10mm threaded pins 116-2033p chain rail pin puller threaded rod set replacement threaded rods for #116-2033 chain rail pin puller sizes #1160034 5x150mm #116-0134 6x50mm #116-0234 6x150mm #616-0034 8x150mm and #116-0334 10x100mm spindles 900-0307 a/c idler pulley allen wrench 8mm x 10mm special a/c idler pulley wrench allows access to 8mm bolts on 102 and 103 idler pulley as well as 10mm bolts on 116 117 v8 models also see kit #b9042 m102 103 116 117 b112-0001k cam alignment kit this kit contains the intake and exhaust cam alignment jigs and the cam holding wrench 112 113 new 112-0032 camshaft holding plate holds camshaft in 40 degree tdc position right side m112 113 112-0132 camshaft holding plate holds camshaft in 40 degree tdc position left side m112 113 111-0315 retaining pins 2 pairs each connected with flexible tubing for holding camshaft in installation position 25 after ignition tdc m111 119 604 605 606 611 112-0001 open end wrench 38mm special wrench to turn and hold camshaft when installing sprocket gear m112 113 119-0001 camshaft turning wrench double open end wrench 26.5mm x 27.5mm 256mm long for turning camshaft to assembly position m104 119 800-848-6657 941-927-1612 fax 941-927-1414 intnl 10 www.baumtools.com sales@baumtools.com

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mercedes tool tool number 116-0101 application camshaft holding wrench cylinder head engine timing models m110 115 116 117 om615 616 617 05 aluminum wrench for holding and turning camshaft during assembly and timing 917-0623 hydraulic lifter gauge v-8 measures valve clearance so proper compensating element disk can be installed m116 m117 from 1978 102-0421 hydraulic lifter gauge 4 and 6 cylinder measures valve clearance so proper compensating element disk can be installed 102 103 112-0440 chain loading fixture use to load timing chain onto sprocket on 6 and 8 cylinder engines m112 113 new m0037 timing chain loader v-8 holds chain tight against cam sprocket so chain can t slip during installation cuts time and manpower in half early v8 models m115 116 117 m0037-104 chain loader m104 holds chain tight against cam sprocket so chain can t slip during installation cuts time and manpower in half m104 m0037-119 chain loader 119 holds chain tight against cam sprocket so chain can t slip during installation cuts time and manpower in half m119 st3545-17 valve adjuster 17mm crowfoot 1/2 drive v8 special cut out bottom on this wrench allows easy adjustment of valves on v-8 models 2 piece wrench 916-0201 m115 116 117 except hydraulic lifter types st3545-14 valve adjuster 14mm crowfoot 1/2 drive use to adjust valves on early 6 cylinder models 2 piece wrench 9110101 m180 615-0001 valve adjusting wrench set 14mm pair diesel valve adjusting wrenches use with retaining nut holder #615-0003 om615 616 617 diesel 800-848-6657 941-927-1612 fax 941-927-1414 intnl www.baumtools.com sales@baumtools.com 11

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mercedes tool tool number 615-0003 application diesel spring plate holding wrench 30mm cylinder head engine timing models om615 616 617 05 use to hold retaining nut when adjusting valves with wrench pair #6150001 diesel 71b compression gauge 300psi gasoline features flexible hose side release valve and 10mm and 14mm screw in adapters for spark plug holes all except diesel m70te diesel compression gauge 1000 psi direct reading compression gauge with hose and quick connect adapter for diesel engines please request adapter when ordering om601 602 603 604 605 606 615 616 617 diesel m70te/1 diesel compression gauge adapter early model nozzl adapter for early large injection nozzle port 24mm x 2.0mm om615 616 617 diesel m70te/1a diesel compression gauge adapter late model nozzle adapter for later model diesels with small injection nozzle port 22mm x 1.5mm om601 602 603 606 diesel m70te/2 bosch glow plug 18x1.5mm early mercedes adapter for early large glow plug port 18mm x 1.5mm om615 616 617 diesel m70te/2a bosch glow plug 12x1.5mm late models adapter for later model diesels with small glow plug port 12mm x 1.5mm om601 602 603 604 605 606 612 617 turbo diesel m70te/x diesel compression adapter extension use to access deep port injectors or glow plugs on late model engines use with adapter #m70te/2a om604 605 606 612 diesel m1160 valve spring compressor kit 102 103 601 engines use to depress valve springs for replacement of seals stems or valves on late model 4 and 6 cylinder engines includes #601-0261 #102-0161 #103-0061 m102 103 except 4-valve 111-1861 valve spring compressor arm use with tool #102-0161 for 102 use with tool #102-0359 for 102-16 valve use with tool #103-0061 for 103 use with tool #601-0259 for 601 use with #111-0059 for all others m102 103 104 111 112 113 119 120 om601 602 603 604 605 606 800-848-6657 941-927-1612 fax 941-927-1414 intnl 12 www.baumtools.com sales@baumtools.com

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mercedes tool tool number 103-1161 application valve spring compressor foot m102/m103 cylinder head engine timing models m102 103 05 use with valve compression lever #111-1861 and #102-0359 to compress valve springs on m102 and m103 engines 102-1063 valve spring compressor foot 28mm 4 valve use with valve compression lever #111-1861 and #102-0359 to compress valve springs on 102 2.3l 16 valve engines m102 272-0061 valve spring compressor foot use with #111-2561 to compress valve springs to allow r&r of spring retainer m272 273 123-0361 valve spring compressor 6 cyl v-8 use to depress valve springs for replacement of seals stems or valves on pre 1991 6 cylinder except 110 and 8 cylinder engines through 1991 for 110 engine see #110-0461 all parts are available separately m114 115 116 117 130 180 116-0663 valve keeper remover special magnetic finger to remove conical valve keepers all 104-0037 valve stem seal pliers special tips and 25 degree bend allow easy pulling of valve stem seals all st11063 valve stem seal pliers use to remove valve stem seals all h2740 swivel hex head socket 6mm 3/8 dr long extension removes and installs various hex head bolts from cylinder head all w7080 valve stem seal installer installs 7mm and 8mm valve stem seals 119-0043 m104 111 112 113 119 120 604 605 606 668 116-0043 valve stem seal installer 9mm use to press in the 9mm valve stem seal onto the valve guide sleeve m110 115 116 117 800-848-6657 941-927-1612 fax 941-927-1414 intnl www.baumtools.com sales@baumtools.com 13

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section 07 injection systems mercedes tool tool number application models all from 1988 injection systems 07 star diagnostic system compact 3 sdscompact3 mercedes factory diagnostic system includes das and wis systems new sds-basic2 star basic 2 diagnostic system mercedes star basic 2 factory diagnostic system includes das wis sold separately all from 1988 new cs2-cmp38 mercedes 38 pin multiplexer use with the cs2000 scanner to automatically switch from one system to another when performing diagnostics can only be used with version 3.6f or pv1.21f or later software use with b140-1463a for longer extension from 1992-2000 140-1463 mushroom 38 pin break-out adapter allows easy access to the 38-pin diagnostic socket when using scanners cs2000 cs1000 or with a standard dmm w129 140 170 202 203 208 210 220 b140-1463a 38 pin x 38 pin 7 ext cable extension cable allows use of test equipment while driving or on dynamometer w124 129 140 202 208 210 hot iscanmercedes mercedes benz data scanner use to read and reset fault codes access live data for road tests activate components and program/code controllers see inside cover for more details all from 1988 dbl800 deutronic power supply/battery charger microprocessor controlled charger/power supply to maintain power levels during programming and diagnostics microprocessor controlled charging measuring and monitoring built-in interface for computer programming unit printer and large display all models new b7205j terminator the terminator is a superior logic probe combining the features of a dmm and oscilloscope but simplifying the display for technicians that want to find the pulse but don t need the to see the trace particularly useful for tracing can signals all new obd2-bob obd-ii break out box this j1962 break out box allows access to all wires in the obd-ii eobd iii diagnostic interface this makes it easy to trace can bus faults power supply problems and track failed diagnostic controllers all models from 1996 to the present new obd2-300 obd-ii eobd fault code reader quick scan reads and resets obd-ii and eobd fault codes comes with instruction manual with over 2000 fault code definitions all models 19942006 new 800-848-6657 941-927-1612 fax 941-927-1414 intnl 14 www.baumtools.com sales@baumtools.com

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mercedes tool tool number obd2-500 application obd-ii eobd fault code reader quick scan reads and resets obd-ii and eobd fault codes live data freeze frame ands all sae obd-ii modes 1 thru 9 sae1850 iso and can protoccols comes with instruction manual with over 2000 mfg fault code definitions injection systems models all models 19942008 07 new 909-0021 lamda control loop tester 100/100ir ratio meter for checking on/off ratio and setting co levels includes late models 100/100ir setting connects directly to round 8-pin diagnostic plug models 1980-93 all m99 lambda control tester open/closed loop tester allows analysis on lambda feedback loop use to set co level check o2 sensor and ecu for proper rich/lean response self detects proper wires on 4 wire o2 sensors applicable too all models see #909-0021 all o2 sensor equipped m501 throttle potentiometer tester test the throttle potentiometer used in all late model engines m111 m112 113 new b1630 resistance substitution box resistance substitution box allows testing and calibration of dash gauges injection system sensors cruise control and anti theft systems 1240963 all 140-0133 mounting lever for module from module box m104 119 120 a0202 break-out box 120-pin w/case basic 120 pin break out box to test the contacts continuity inputs and outputs of a variety of electronic control units adapters are available for bosch siemens and teves 25 35 38 55 68 and 88 pin connectors as well as many others all a0201 break-out box 60-pin w/case basic 60 pin break out box to test the contacts continuity inputs and outputs of a variety of electronic control units adapters are available for bosch siemens and teves 25 35 38 42 55 and 60 pin connectors as well as many others all a020201 25-pin break out box cable ke1 ke2 ke3.1 ke3.5 l2 d-jet ezk 4matic w107 124 126 129 140 201 a020202 35 pin break out box cable k-jet ke3.2 ke3.3 abs2/2b abs 202 egs w107 124 126 129 140 201 202 800-848-6657 941-927-1612 fax 941-927-1414 intnl www.baumtools.com sales@baumtools.com 15

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