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steel bull bars alloy bull bars grille guards underbody guards rear bars side bars side steps suspension recovery equipment recovery winches snorkels air locking differentials air compressors tradie racks canopies flares roof racks dual battery systems driving lights general accessories www.tjm.com.au

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on and off road work or play when setting up a 4wd suv or commercial vehicle for business or recreational use tjm has the equipment you need products that are tough reliable good looking and built to last being four wheel drive enthusiasts we know and understand what you need many tjm accessories have won national and international awards tjm supply the accessories needed to protect your vehicle and improve its performance no matter what type of country you drive in for protection start up front with an engineered tjm bull bar or grille guard add side bars side steps underbody guards a rear bar or even a stylish sports bar a tjm canopy will protect your valuable items from the elements for performance go wherever you want with tjm pro locker locking differentials award winning airtec snorkel and a tjm winch to get you out of trouble go even further with a replacement fuel tank and water tank xgs suspension will markedly improve your vehicle s comfort ride handling towing and load carrying capability for accessories choose from a range including roof racks tradie racks driving lights cargo storage systems dual battery management systems flares electronic communications and entertainment systems tents and more in-store much has changed in the last 36 years our philosophy of uncompromising quality innovation and commitment to our customers continue tjm are proud to bring you australia s most extensive range of on and off road equipment in this 2009 catalogue 02 tjmproducts 06 vehicleprotection 46 xgs4wdsuspension 60 canopies&utegear 66 recoverywinches 76 recoveryequipment 88 prolocker 94 airtecsnorkels 100 dualbatterysystems 108 aircompressors 112 roofracks 116 editorial 122 preferredsupplier 148 generalaccessories contents

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we ve come a long way 02 03 tjmproducts

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tjm products pty ltd began operation in australia in 1973 the three founders taylor jones and mollenhauer came together and pooled their ideas to form a manufacturing business with one goal in mind to build quality engineered 4wd equipment 36 years on tjm continue to engineer and manufacture 4wd products with the original core philosophy of quality engineering and innovation tjm is a world leading design manufacture and distribution company for on and off road equipment tjm research development engineers employ laser scanning 3d cad and finite element analysis software systems to design evaluate the strength and effectiveness of new products before progressing to physical prototyping static and dynamic testing all tjm frontal protection products are designed to exceed australian standards vfps standard as 4876.1-2002 tjm manufactures an extensive range of vehicle frontal protection systems bull bars side and rear protection bars sports bars roof racks side steps and tyre carriers the accessory range includes recovery equipment winches suspension wheel arch flares snorkels air operated locking differentials and other lines built to tjm design specifications tjm xgs suspension tjm pro locker tjm ox recovery equipment red centa and tjm airtec snorkels are among our range of quality branded products tjms 4wd accessory range is distributed and serviced throughout the largest 4wd accessories network in australia offering comprehensive pre-sales advice and after-sales service for retail government mining commercial fleet operations internationally tjm supply product to over 40 countries spanning every continent tjm product design appeal and quality manufacturing is demonstrated by the successes in supplying to the original equipment manufacturer oem both here and overseas including marques such as nissan mazda mitsubishi gmh and ford relentless in our pursuit of excellence in product innovation aesthetic appeal leading edge design testing and manufacturing tjm continues to be at the forefront of the market maintaining quality assurance and international standard iso9001 certification the stylish look quality value and legendary fit of our products make tjm the first choice in vehicle accessories and equipment.

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technology airbag compatibility technolo gy tjm ensure that every component and accessory is consistently manufactured to the highest standards the use of laser scanning equipment and 3d design software keeps tjm at the forefront of prototype development from concept through to production manufacturing facilities employ the latest machinery including cnc machine centres laser cutters plasma cutters and state of the art mandrel pipe benders operated by a highly skilled work force guarantees exceptional accuracy and product quality activated by sensors located at various points on the vehicle the airbags are designed to trigger on collision the mounting systems of tjm frontal protection systems bull bars and grille guards and some side steps are specifically engineered to allow these sensors to operate normally independent certification airbagfu nctionality airbags are a common safety feature on most new vehicles these inflatable devices are mounted around the vehicle cabin to protect the occupants in the event of an accident frontal or side impact 04 05 tjm conducts extensive virtual static and dynamic impact testing on airbag compatible products the virtual software based dynamic on-car crash tests and static pendulum crash test performed by independent testing authorities confirm that the tjm frontal protection systems are safe effective and airbag compatible tjmproducts

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c rumpl ez ones &c rush cans crumple zones and/or crush cans are commonly used in modern vehicles to provide a `soft zone for improved occupant protection in frontal collisions on certain 4wds crush cans are installed only on air bag equipped vehicles to provide this soft zone feature in accordance with australian design rules adr69 for vehicles tjm frontal protection systems via the specifically engineered airbag compatible mounting system designs effectively provide an additional soft zone on 4wd vehicles extra weight of the winch between 40kg and 60kg and its location in relation to the bull bar and the vehicle chassis frame is critical when engineering for correct air bag triggering and deployment fitment of a winch must not compromise the bull bar s mounting systems from deforming in the event of a collision tjm frontal protection systems are engineered for airbag compatibility with and without a winch installed side bars &airbags winchins ta l at ions airbag vfps recovery winches are a common addition to many 4wd vehicles the most popular installation being with tjm s t13 and t15 vfps the tjm side bars are independently tested for frontal impact applications where attached to air bag compatible bull bars to ensure compatibility and airbag deployment is maintained on airbag equipped vehicles.

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vehicle protection 06 07 vehicleprotection

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unrivalled protection there is nothing stronger than tjm for superior vehicle protection

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tjm new direction outback design 3 4 12 6 11 10 1 8 2 7 9 5 certain tjm bull bar models may not incorporate all of the below features 1 tjm outback bars employ a five-fold channel wing design folds are deliberately spaced across the channel for maximum strength and stylish looks the upswept tapered wing provides excellent approach angle for accessibility 2 recessed fog lights come standard along with recessed polycarbonate indicator park lights 3 vehicle mounted aerials are often essential when travelling in remote locations tjm bull bars feature two heavy duty aerial tabs located behind the bars top cross tube 4 tjms bull bar uprights feature a single piece of steel which extends from the upright down through the bumper channel to the chassis mount to give the bar maximum strength 40mm kato straps soften the edges of the bull bar and add to the aesthetics 5 tjms mounting system is specifically engineered for each vehicle the design spreads impact and winching loads evenly across the vehicles chassis the design ensures the bull bar is strong enough for extreme conditions and functions properly in impact events 6 tjm bull bars provide secure strong and stable mounting points to fit a large array of driving lights the strength of the tjm product guards against excessive movement resulting in a vibrating beam pattern bulb failure or light body fatigue 8 9 vehicleprotection

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tjm manufacturing facilities employ laser cutters for fraction of a millimeter precision flat pieces of steel profiles are folded using cnc brake presses which ensure accuracy and consistency these folded profiles make up sections of a tjm bull bar plasma cutters are used for repetitive design features that require speed and precision tjm products uses the latest in surface modeling and 3d cad software to produce product designs and shorten development lead-times multiple aesthetic designs and concept prototypes can be produced while finite element analysis is used to evaluate the strength and effectiveness of components laser scanning is extensively used for the collection and input of key data direct from the vehicles in order to expedite the development process of tjm products and ensure correct fitment to vehicles cnc mandrel benders are used to bend tubes to ensure smooth curves and even wall thickness each tjm bull bar is assembled then welded and undergoes rigorous quality testing tjm steel bull bars are shot blasted phosphate treated powder coated and oven baked creating a durable finish the powder coat is an excellent base for colour coding if required 7 tjm pioneered the universally supported reinforced t-slot design which allows a hi-lift jack to be mounted directly onto the bull bar 8 the engineered winch frame mount accommodates a variety of winches and does not interfere with the vehicles air bag triggering system the bar is designed and tested to endure the stresses of winching even when a snatch block is used to increase winching capacity 9 the bolt on integrated front underbody guard is designed to further protect the vulnerable underbody components of the vehicle while still maintaining excellent airflow front transmission and sump guards available for selected models 10 where possible new tjm bull bar models will be full bumper replacements and don t require the original bumper to be cut an attractive alloy formed headlight trim is used to complete the styling this trim can be polished or colour coded as preferred 11 tjms channel designs allow maximum airflow to the vehicles radiator this hole in the channel also allows easy access to the vehicles winch controls 12 tjms channel designs feature a winch viewing slot for cable spooling inspection it is not recommended that users put hands into this slot while operating the winch.

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type 13 outback bull bar 10 11 vehicleprotection

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type 13 outback bull bar 12 13 vehicleprotection

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f e at ures benefits steel zinc treated polyester powder coated midnight black 3mm channel construction full kato straps for additional strength double welded outer loops improved approach departure angles dual heavy duty aerial mounts polycarbonate indicator/park assembly accommodates large driving lights reinforced t-slot recovery jack points powder-coated steel winch frame comes standard accommodates a wide variety of winches airbag compatible does not void new car warranty available on some models mid tube pipes to protect headlights formed fog light recess formed indicator/park assembly recess allnew type 13 additional features stylishly curved full cato straps for additional strength integrated fog lights recessed indicator lenses alloy formed headlight trim designed for maximum approach angle low profile winch mount built in tow points bolt on front underbody guard.

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