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MORDEC CATALOGUE
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introduction 03 05 07 08 09 10 mordec international mordec certificates certificate of abs consulting 06 certificate of compliance test inspection mordec general information warning definition of terms used mordec lifting solution chain sling system wire rope sling system recommended masterlink for wire rope sling 11 12 13 webbing sling system chain sling configurations wire rope sling configurations mordec shackles 15 17 18 instructions for safe use of shackle screw pin anchor shackle screw pin chain shackle 19 20 bolt nut anchor shackle bolt nut chain shackle mordec grade 80 chain slings accessories 22 25 26 27 28 instructions for safe use of chain sling and accessories grade 80 alloy connecting link grade 80 alloy eye steel hook with latch grade 80 alloy eye sling hook with latch grade 80 alloy clevis sling hook with latch grade 80 alloy eye safety hook grade 80 alloy clevis safety hook grade 80 alloy eye grab hook grade 80 alloy clevis grab hook 29 30 31 32 grade 80 alloy clevis self locking hook grade 80 alloy eye self locking hook grade 80 alloy chain grade 100 alloy chain master link welded type master link assemblies welded type mordec material handling lifting equipment 34 38 39 instructions for manual type material handling equipment lever hoist chain block bearing type 40 41 42 chain block bushing type plain trolley geared trolley with chain grade 80 alloy load chain galvanised hand chain[close]
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mordec material handling lifting equipment 44 45 48 50 54 55 56 57 58 64 66 67 horizontal lifting clamp universal vertical lifting clamps vertical lifting clamps wire rope puller with wire safety hook 46 drum lifter mordec cargo securing equipment instructions for safe use of shackles polyester webbing sling 51 52 59 60 61 62 63 68 69 forged handle lever type load binder forged handle ratchet type load binder mordec rigging accessories wire rope terminations aluminium ferrule din 3093 short mordec heavy duty thimble bs464 heavy duty drop forged wire rope clip shoulder type machine eye bolt us type heavy duty drop forged eye eye turnbuckle us type heavy duty drop forged hook eye turnbuckle us type heavy duty drop forged hook hook turnbuckle us type heavy duty drop forged jaw eye turnbuckle us type heavy duty drop forged jaw jaw turnbuckle mordec general information on wire rope general information on wire rope wire rope specification and finishing recommended care of wire rope for maximum service life replacement of wire rope diagnosis and recommendation mordec steel wire ropes 70 71 72 73 74 mordec preformed 6 x 19 fc mordec preformed 6 x 24 +fc mordec preformed 6 x 37 fc mordec preformed 6 x 37 iwrc mordec preformed 6 x 19s 6 x 25fi 6 x 26ws iwrc 75 76 77 78 mordec preformed 6 x 19 iwrc mordec preformed 6 x 36ws iwrc mordec preformed 19 x 7 fmordec preformed 35w x 7 mordec preformed 4 x 39ses 5fc note quick chart contents ratchet lashing system grade 80 alloy marine lashing chain[close]
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mordec international pte ltd tm no 2 sixth lok yang road scott english building #03-03 singapore 628100 tel 65 6265 6860 6266 2910 · fax 65 6266 3267 email info@mordec.com · website http www.mordec.com co registration no 200817413d introduction lifting rigging and cargo securing equipments mordectm is currently used in construction marine forestry quarrying offshore manufacturing and heavy industry worldwide m ordectm international specialises in mordectm material handling lifting and cargo securing solutions with major activities in the field of development and production of product design and testing mordectm integrated systems consist of `system designing production and testing the integrated system starts from the design stage where products are designed and tested to function efficiently as a whole system more than just individual 3 components this is followed by calibration in productions and stringent testing procedures this approach is effective in supporting product operation for industrial usage even in vigorous working conditions and environments commitment towards safe lifting mordec international is committed to achieving customer satisfaction through quality products and services all products sold are inspected tested and closely monitored to ensure that the product characteristics meet prevailing international standards and requirements each individual item has a traceability code or individual serial number to allow traceability down to their respective production date and material certification mordec international strives for product excellence to ensure that the products are safe and reliable.[close]
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quality to international standards mordec international engages primarily in the manufacturing distributing and marketing of mordec tm solutions and jointly manages with its partners production facilities located across asia to ensure product quality and durability mordectm products undergo fatigue testing which is a dynamic testing mode used to simulate how a component will behave under real life stress conditions this is done by applying cyclic loading to a test specimen to understand how it will perform under similar conditions in actual use fatigue testing allow users to predict the in-service life of mordectm products the mordectm solution · one brand one system one manufacturer · integrated engineering and design · single point for design engineering productions quality inspection and distribution mordectm material handling lifting and cargo securing solutions has components comprising of a wide spectrum of lifting accessories including grade 80 alloy lifting chains shackles hooks clamps chain blocks lever hoists wire ropes webbing slings and other accessories all mordectm products are tested to and fulfill international standards of safety introduction 4 tm[close]
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warning all mordec products shown in this catalogue are sold with the express understanding that the buyer is thoroughly familiar with the product and the means of safe and proper use of the product all safety and operating instructions must be read before using the product all responsibility for the application of the product rests with the user product failure can occur due to misuse abuse alteration or improper maintenance which may result in personal injuries property damage or death all specifications including working load limit and safety factor shown in this catalogue applies to products in new condition only the working load limit is indicated as a recommendation of the maximum load a product can carry under normal working conditions only and may be affected by environmental conditions shock loading overloading alteration and use conditions other than intended mordec general information warning definition of terms used capacity the designated working load or size of the component or lifting assembly minimum breaking load mbl the minimum load under straight pull at which the component or lifting assembly may break safety factor the ratio of the minimum breaking load to the working load limit fatigue tested stress testing by applying cyclic loading to the component to understand how it will perform under similar conditions in actual use working load limit wll the maximum load a component or lifting assembly is authorized to take in general use under a straight pull the wll may also be known as the capacity of the component actual breaking load abl the actual load under straight pull at which the component or lifting assembly sample broke at proof load pl the maximum load applied when the component or lifting assembly is tested with no visible permanent deformation or damage after proof loading fatigue properties european norms fatigue rated at 1-1/2 times the working load limit at 20,000 cycles 7 product certification all mordectm products and assemblies are produced according to stringent mordectm qa and qc specifications and procedures the products are inspected and tested at production point and upon confirmation of conformance test certificates and certificate of conformance indicating full traceability with product identification code will be issued g identification and markings mordectm steel components are embossed with raised letters at point of production with the working load limit ce manufacturer s logo mordectm product identification code and component size e p c[close]
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mordec lifting solution chain sling system mordectm rlq-8 masterlink assemblies certificate mordectm lc-400 g80 connecting link mordectm ca-800 g80 alloy chain mordectm hcs-415 g80 alloy clevis safety hook usage of table figures shown are for new slings only working load limit shown are for vertical lift for symmetric load with equal weight on each leg only asymmetric load with unequal weight are to use the following working load limit 2-leg sling is to calculate as 1-leg 3-leg and 4-leg is to calculate as 2-leg connecting components must match the determined chain size not to be used in environment with extreme temperature corrosion inducing alkaline or acidic condition mordec masterlink masterlink assembly chain sling en 818-4 working load limit table recommended masterlink masterlink assembly for use with chain sling according to en-818 requirements 90° 1 legged 2 legged ß 0-45° 0-90° wll ton masterlink 1.60 rlw-8-13 2.12 rlw-8-13 2.80 rlw-8-16 4.25 rlw-8-20 7.50 rlw-8-22 11.20 rlw-8-28 16.00 rlw-8-32 21.20 rlw-8-38 30.00 rlw-8-45 45.00 rlw-8-50 56.00 rlw-8-60 90.00 n/a ß 45°-60° 0-120° wll ton masterlink 1.12 rlw-8-13 1.50 rlw-8-13 2.00 rlw-8-13 3.15 rlw-8-16 5.30 rlw-8-20 8.00 rlw-8-22 11.20 rlw-8-28 15.00 rlw-8-32 21.20 rlw-8-38 31.50 rlw-8-45 40.00 rlw-8-50 63.00 rlw-8-60 3 legged 4 legged ß 0-45° ß 45°-60° 0-90° 0-120° wll ton masterlink wll ton masterlink 2.36 rlq-8-16 1.70 rlq-8-16 3.15 rlq-8-16 2.24 rlq-8-16 4.25 rlq-8-20 3.00 rlq-8-16 6.70 rlq-8-22 4.75 rlq-8-20 11.20 rlq-8-28 8.00 rlq-8-22 17.00 rlq-8-32 11.80 rlq-8-28 23.60 rlq-8-38 17.00 rlq-8-32 31.50 rlq-8-45 22.40 rlq-8-38 45.00 rlq-8-50 31.50 rlq-8-45 65.00 rlq-8-60 45.00 rlq-8-50 84.00 rlq-8-70 60.00 rlq-8-60 132.00 n/a 95.00 n/a choke endless sling wll ton 1.80 2.50 3.20 5.00 8.50 12.50 18.00 23.60 33.50 50.00 63.00 100.00 chain dia 6mm 7mm 8mm 10mm 13mm 16mm 19mm 22mm 26mm 32mm 36mm 45mm wll ton 1.12 1.50 2.00 3.15 5.30 8.00 11.20 15.00 21.20 31.50 40.00 63.00 masterlink rlw-8-13 rlw-8-13 rlw-8-13 rlw-8-16 rlw-8-20 rlw-8-22 rlw-8-28 rlw-8-32 rlw-8-38 rlw-8-45 rlw-8-50 rlw-8-60 mordec lifting solution chain sling system 8 tm[close]
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mordec lifting solution wire rope sling system mordectm rlq-8 masterlink assemblies certificate mordec lifting solution wire rope sling system mordectm 6 x 36 ws iwrc steel wire rope mordectm hes-410 g80 alloy eye safety hook usage of table figures shown are for new slings only not to be used in environment with extreme temperature corrosion inducing alkaline or acidic condition wire rope diameter and component must be correctly sized to fit the hook · a thimble should be used to protect sling and reduce point loading for more safety instructions refer wire rope section 9 working load limit shown are for vertical lift for symmetric load with equal weight on each leg only asymmetric load with unequal weight are to use the following working load limit 2-leg sling is to calculate as 1-leg 3-leg and 4-leg is to calculate as 2-leg connecting components must match the determined rope size wire rope safety factor and kilonewton to ton force in metric conversion chart wire rope sling based on frequently used design factor of 5 dia dia in 1770n/mm2 b.f kn tonnage 9.813 safety factor 5 1960n/mm2 b.f kn tonnage 9.813 safety factor 5 1.42 2.04 2.79 3.65 4.61 5.12 5.69 6.89 8.19 9.62 11.15 14.57 18.42 22.83 25.07 27.51 32.81 38.52 7.11 69.8 1.28 2/5 10mm 63 6.42 10.19 100 1.85 ½ 12mm 90.7 9.24 13.96 137 2.53 5/9 14mm 124 12.64 18.24 179 3.28 5/8 16mm 161 16.41 23.03 226 4.16 5/7 18mm 204 20.79 25.58 251 4.63 ¾ 19mm 227 23.13 28.43 279 5.14 4/5 20mm 252 25.68 34.44 338 6.22 6/7 22mm 305 31.08 40.97 402 7.4 1 24mm 363 36.99 48.1 472 8.68 1 26mm 426 43.41 55.74 547 10.07 1.1/9 28mm 494 50.34 72.86 715 13.15 1.1/4 32mm 645 65.73 92.12 904 16.65 1.3/7 36mm 817 83.26 114.13 1120 20.58 1.4/7 40mm 1010 102.92 125.34 1230 22.62 1.2/3 42mm 1110 113.12 137.57 1350 24.86 1.3/4 44mm 1220 124.32 164.07 1610 27.11 1.8/9 48mm 1330 135.53 192.6 1890 34.65 2 52mm 1700 173.24 wire rope type 6 x 36 ws iwrc rhrl hot dip galvd steel wire rope to en 12385-4:2002[close]
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for grade ips wire ropes of tensile strength 1770n/mm2 recommended masterlink masterlink assembly for use with wire sling according to iso 2408 requirements 90° choke rlq-8 masterlink rlq-8-16 rlq-8-16 rlq-8-20 rlq-8-20 rlq-8-22 rlq-8-25 rlq-8-25 rlq-8-28 rlq-8-32 rlq-8-32 rlq-8-38 rlq-8-38 rlq-8-45 rlq-8-45 rlq-8-50 rlq-8-60 rlq-8-60 rlq-8-60 2.00 2.95 4.00 5.20 6.60 7.35 8.15 9.90 11.80 13.60 16.00 20.80 26.40 32.80 36.10 39.65 43.20 55.40 1 legged 0-60° wll ton 2.16 3.20 4.30 5.60 7.15 7.95 8.80 10.70 12.80 14.70 17.00 22.40 28.50 35.40 39.00 42.50 46.50 59.50 masterlink rlw-8-16 rlw-8-16 rlw-8-20 rlw-8-22 rlw-8-25 rlw-8-25 rlw-8-28 rlw-8-32 rlw-8-32 rlw-8-38 rlw-8-38 rlw-8-38 rlw-8-45 rlw-8-50 rlw-8-60 rlw-8-60 rlw-8-60 rlw-8-70 wll ton masterlink 1.80 rlw-8-13 2.50 rlw-8-16 3.50 rlw-8-20 4.50 rlw-8-20 5.80 rlw-8-22 6.40 rlw-8-22 7.10 rlw-8-25 8.70 rlw-8-28 10.30 rlw-8-32 12.00 rlw-8-32 14.00 rlw-8-38 18.40 rlw-8-38 23.30 rlw-8-45 28.80 rlw-8-45 31.60 rlw-8-50 34.80 rlw-8-50 37.90 rlw-8-60 48.50 rlw-8-60 wll ton masterlink 1.25 rlw-8-13 1.85 rlw-8-13 2.50 rlw-8-16 3.25 rlw-8-16 4.15 rlw-8-20 4.60 rlw-8-20 5.10 rlw-8-20 6.20 rlw-8-22 7.40 rlw-8-25 8.50 rlw-8-25 10.00 rlw-8-32 13.00 rlw-8-32 16.50 rlw-8-38 20.50 rlw-8-38 22.60 rlw-8-45 24.80 rlw-8-45 27.00 rlw-8-45 34.65 rlw-8-50 wll ton 3.2 4.80 6.50 8.40 10.70 11.90 13.20 16.00 19.00 22.00 26.00 33.80 42.90 52.00 58.70 64.40 70.00 90.00 masterlink wll ton rlq-8-16 2.70 rlq-8-20 3.90 rlq-8-22 5.20 rlq-8-25 6.90 rlq-8-32 8.70 rlq-8-32 9.70 rlq-8-32 10.80 rlq-8-38 13.00 rlq-8-38 15.50 rlq-8-38 18.20 rlq-8-45 21.00 rlq-8-50 27.60 rlq-8-60 35.00 rlq-8-60 43.00 rlq-8-70 47.50 rlq-8-70 52.00 n/a 57.00 n/a 72.70 masterlink rlq-8-16 rlq-8-20 rlq-8-20 rlq-8-25 rlq-8-28 rlq-8-32 rlq-8-32 rlq-8-32 rlq-8-38 rlq-8-38 rlq-8-38 rlq-8-45 rlq-8-50 rlq-8-60 rlq-8-60 rlq-8-60 rlq-8-70 n/a wll ton 1.9 2.77 3.80 4.9 6.2 6.90 7.70 9.30 11.00 13.00 15.00 19.70 25.00 30.90 33.90 37.20 40.60 52.00 1770n/mm2 rlw-8 2 legged 0-90° rlw-8 0-120° rlw-8 0-60° rlq-8 0-90° 3 legged 4 legged rlq-8 0-120° rope dia 10mm 12mm 14mm 16mm 18mm 19mm 20mm 22mm 24mm 26mm 28mm 32mm 36mm 40mm 42mm 44mm 48mm 52mm wll ton 1.25 1.85 2.50 3.25 4.15 4.60 5.10 6.20 7.40 8.50 10.00 13.00 16.50 20.50 22.60 24.80 27.00 34.65 for grade eips wire ropes of tensile strength 1960n/mm2 recommended masterlink masterlink assembly for use with wire sling according to iso 2408 requirements 90° choke 0-60° wll ton 3.60 5.20 7.10 9.50 11.90 13.20 14.70 17.80 21.00 25.00 28.80 37.70 47.80 59.20 65.00 71.50 85.00 100.00 1 legged 0-60° wll ton 2.40 3.40 4.70 6.30 7.90 8.80 9.70 11.80 14.00 16.60 19.00 25.00 31.80 39.40 43.20 47.50 56.70 66.60 masterlink rlw-8-16 rlw-8-20 rlw-8-20 rlw-8-22 rlw-8-25 rlw-8-28 rlw-8-32 rlw-8-32 rlw-8-38 rlw-8-38 rlw-8-38 rlw-8-45 rlw-8-50 rlw-8-60 rlw-8-60 rlw-8-60 rlw-8-70 rlw-8-70 wll ton masterlink 1.95 rlw-8-13 2.80 rlw-8-16 3.85 rlw-8-20 5.10 rlw-8-20 6.40 rlw-8-22 7.10 rlw-8-25 7.90 rlw-8-25 9.60 rlw-8-32 11.30 rlw-8-32 13.40 rlw-8-32 15.50 rlw-8-38 20.30 rlw-8-38 25.70 rlw-8-45 31.90 rlw-8-50 35.00 rlw-8-50 38.50 rlw-8-60 45.90 rlw-8-60 53.90 rlw-8-70 1770n/mm2 rlw-8 2 legged 0-90° rlw-8 0-120° rlw-8 rlq-8 0-90° 3 legged 4 legged rlq-8 0-120° masterlink wll ton rlq-8-20 2.90 rlq-8-20 4.20 rlq-8-25 5.70 rlq-8-28 7.60 rlq-8-32 9.60 rlq-8-32 10.70 rlq-8-38 11.80 rlq-8-38 14.30 rlq-8-38 17.00 rlq-8-45 20.00 rlq-8-45 23.30 rlq-8-60 30.40 rlq-8-60 38.60 rlq-8-70 47.80 rlq-8-70 52.00 n/a 57.70 n/a 68.80 n/a 80.80 masterlink rlq-8-16 rlq-8-20 rlq-8-22 rlq-8-25 rlq-8-28 rlq-8-32 rlq-8-32 rlq-8-38 rlq-8-38 rlq-8-38 rlq-8-45 rlq-8-45 rlq-8-60 rlq-8-60 rlq-8-60 rlq-8-70 n/a n/a wll ton 2.10 3.00 4.10 5.50 6.90 7.60 8.50 10.20 12.10 14.40 16.60 21.70 27.60 34.20 37.50 41.20 49.20 57.70 rlq-8 masterlink rlq-8-16 rlq-8-16 rlq-8-20 rlq-8-22 rlq-8-25 rlq-8-25 rlq-8-25 rlq-8-28 rlq-8-32 rlq-8-38 rlq-8-38 rlq-8-38 rlq-8-45 rlq-8-50 rlq-8-60 rlq-8-60 rlq-8-60 rlq-8-70 2.20 3.20 4.40 5.80 7.30 8.10 9.00 10.90 12.90 15.30 17.70 23.20 29.40 36.40 40.00 44.00 52.40 61.60 rope dia 10mm 12mm 14mm 16mm 18mm 19mm 20mm 22mm 24mm 26mm 28mm 32mm 36mm 40mm 42mm 44mm 48mm 52mm wll ton 1.40 2.00 2.75 3.65 4.60 5.10 5.65 6.85 8.10 9.60 11.10 14.50 18.40 22.80 25.00 27.50 32.80 38.50 wll ton masterlink 1.40 rlw-8-13 2.00 rlw-8-13 2.75 rlw-8-16 3.65 rlw-8-20 4.60 rlw-8-20 5.10 rlw-8-20 5.65 rlw-8-22 6.85 rlw-8-25 8.10 rlw-8-25 9.60 rlw-8-32 11.10 rlw-8-32 14.50 rlw-8-38 18.40 rlw-8-38 22.80 rlw-8-45 25.00 rlw-8-45 27.50 rlw-8-45 32.80 rlw-8-50 38.50 rlw-8-60 10 tm recommended masterlink for wire rope sling[close]
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mordec lifting solution webbing sling system mordectm rlq-8 masterlink assemblies certificate mordec lifting solution webbing sling system mordectm rws-06 webbing sling mordectm hae-420 g80 alloy eye steel hook w latch 11 usage of table figures shown are for new slings only working load limit shown are for vertical lift for symmetric load with equal weight on each leg only asymmetric load with unequal weight are to use the following working load limit 2-leg sling is to calculate as 1-leg 3-leg and 4-leg is to calculate as 2-leg not to be used in environment with extreme temperature corrosion inducing alkaline or acidic condition connecting components must match the sling wll and size for more safety instructions refer webbing section recommended masterlink for use with single leg webbing sling straight choked lift lift u lift 45° lift 45/60° lift product code rws-06-1t rws=06-2t rws-06-3t rws-06-4t rws=06-5t rws-06-6t rws-06-8t rws-06-10t rws-06-12t wll ton 1 2 3 4 5 6 8 10 12 m=1 ton 1.0 2.0 3.0 4.0 5.0 6.0 8.0 10.0 12.0 m 0.8 ton 0.8 1.6 2.4 3.2 4.0 4.8 6.4 8.0 9.6 masterlink rlw-8-13 rlw-8-13 rlw-8-16 rlw-8-16 rlw-8-20 rlw-8-20 rlw-8-22 rlw-8-25 rlw-8-28 m=2 ton 2.0 4.0 6.0 8.0 10.0 12.0 16.0 20.0 24.0 masterlink rlw-8-13 rlw-8-16 rlw-8-20 rlw-8-22 rlw-8-25 rlw-8-28 rlw-8-32 rlw-8-38 rlw-8-38 m 1.4 ton masterlink 1.4 2.8 4.2 5.6 7.0 8.4 11.2 14.0 16.8 rlw-8-13 rlw-8-16 rlw-8-20 rlw-8-20 rlw-8-22 rlw-8-25 rlw-8-28 rlw-8-32 rlw-8-32 m 1.0 ton masterlink 1.0 2.0 3.0 4.0 5.0 6.0 8.0 10.0 12.0 rlw-8-13 rlw-8-13 rlw-8-16 rlw-8-16 rlw-8-20 rlw-8-20 rlw-8-22 rlw-8-25 rlw-8-32 mordec material handling solution mordectm rtp-200 plain trolley mordec cargo securing system mordectm bt-120 chain block with bearing mordectm bb-125 chain block with bushing cargo lashing on vehicle cargo lashing on vessels[close]
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chain sling configurations some commonly used chain sling configurations are listed below contact your local distribution for more assistance single leg sling with masterlink and hook two leg sling with masterlink and hook two leg sling with masterlink shortener and hook three leg sling with masterlink assembly and hook four leg sling with masterlink assembly and hook single leg sling choker assembly with hook two leg sling choker assembly with hook components lc-400 hsc-435 hcs-415 hgc-445 mlw-8 hae-420 hse-425 hes-410 heg-440 mlq-8 tm chain sling configurations 12[close]
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wire rope sling configurations mordec lifting solution wire rope sling system single leg sling with masterlink and hook two leg sling with masterlink assembly and hook three leg sling with masterlink assembly and hook 13 four leg sling with masterlink assembly and hook single leg sling with masterlink choke hook and bottom hook two leg sling with masterlink and shackle webbing sling configurations single leg sling with masterlink and hook two leg sling with masterlink assembly and hook four leg sling with masterlink assembly and hook[close]
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