ISCAR New Products 2016

 

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ISCAR New Products 2016 Metric Version 3

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Quality Standard ISCAR has been certified by the prestigious Standards Institution, as being in full compliance with Quality and Environmental & Occupational Health and Safety Management Standards AS 9100 Rev C ISO 9001:2008 ISO 14001:2004 OHSAS 18001:2007 In addition, completed products are inspected before shipping, to ensure delivery of the finest quality goods. Quality control facilities include the metallurgical laboratory, raw metal testing, an online testing procedure and a machining center for tool performance testing and final product inspection. Only the finest products are packaged for entry into ISCAR’s inventory. THE STANDARDS INSTITUTION OF ISRAEL THE STANDARDS INSTITUTION OF ISRAEL THE STANDARDS INSTITUTION OF ISRAEL THE STANDARDS INSTITUTION OF ISRAEL

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INSERT MATERIALS NEW GRADES .................................................................................................................................................................. 4 ISO TURNING SYSTEMS ISO-TURN New Chipformer Designation System and New Chipformers...................................................................... 10 FLASH-TURN ECO LINE Small Size Economical Inserts ............................................................................................... 16 ISO-TURN YNMG 25° Corner Insert ................................................................................................................................ 32 ISO-TURN New Small Size Inserts and Tools for Swiss-Type Machine Tools ............................................................... 34 SAFE-T-LOCK Highly Rigid Profiling Tools...................................................................................................................... 40 DOVE-IQ-TURN Heavy Duty Turning Line ....................................................................................................................... 44 DOVE-IQ-TURN and FEED-TURN Combination ............................................................................................................. 50 ISO-TURN R3P and R3M Rough Turning Chipformers................................................................................................... 52 HEAVY SUPER-TURN....................................................................................................................................................... 56 COMBI-D-LOCK Dual Clamp Improved Lever Lock....................................................................................................... 58 JET-CUT ISO-TURN Tools for High Pressure Coolant .................................................................................................... 60 HOLE MAKING SYSTEMS CHAM-IQ-DRILL 700 LINE ............................................................................................................................................... 84 SUMO-CHAM New Drilling Head Geometries................................................................................................................. 88 SUMO-CHAM CHAM-DRILL Line Extended Range ....................................................................................................... 96 COMBI-CHAM Large Diameter Indexable Drills ............................................................................................................. 106 DR-TWIST-HD Chipformer for Drilling Low Carbon Steel............................................................................................... 108 SUMO-UNI-CHAM Chamfering Drills .............................................................................................................................. 110 SUMO-GUN Indexable Gundrills ..................................................................................................................................... 114 TRI-DEEP Gundrills .......................................................................................................................................................... 116 FINE-BEAM Deep Hole Drilling Heads ............................................................................................................................ 118 ONE-TAP HSS Taps.......................................................................................................................................................... 122 GRIP SYSTEMS TANG-GRIP-IQ Flat Top Parting Tools............................................................................................................................. 130 DO-GRIP-XL Long Parting Inserts................................................................................................................................... 136 PENTA-IQ-GRIP 5 Edged Parting and Grooving Inserts................................................................................................. 140 PENTA-CUT Expansion of the PENTA 24 Line ................................................................................................................ 144 PENTA-CUT 5 Edged Threading Inserts.......................................................................................................................... 148 DECA-IQ-THREAD Threading Inserts with 10 Cutting Corners ..................................................................................... 152 DOVE-IQ-GRIP TIGER LINE ............................................................................................................................................. 154 SWISS-CUT INNOVAL Upgraded Line ............................................................................................................................ 158 CUT-GRIP Tools with Side Clamping Mechanism........................................................................................................... 164 CUT-GRIP New GEMI Inserts with N and Y Chipformers ............................................................................................... 166 IC804 New Grade for Machining Hard, High Temperature Alloys .................................................................................. 168 CUT-GRIP LPGIR/L Inserts for Machining L-and T-Grooves.......................................................................................... 170 PICCO-ACE Holders for PICCO Inserts........................................................................................................................... 172 PICCO-CUT New Inserts.................................................................................................................................................. 176 MULTI-FUNCTION TOOLS Expanded for Internal Grooving .......................................................................................... 180 MIN-CUT Inserts for Face Grooving and Turning Next to Long Shafts ......................................................................... 182 HELI-FACE HFPN 2 mm Face Grooving and Turning Insert........................................................................................... 184 TANG-GRIP Face Machining Line.................................................................................................................................... 186 GROOVE-TURN Tools for High Pressure Coolant........................................................................................................... 190 TANG-GRIP Parting Tools for High Pressure Coolant..................................................................................................... 200

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MILLING SYSTEMS HELI-IQ-MILL 390............................................................................................................................................................. 208 HELI-DO 690 .................................................................................................................................................................... 218 HELI-TANG T490 Chip Splitting Inserts .......................................................................................................................... 222 HELI-TANG T490 Extended Flute Cutters ...................................................................................................................... 224 HELI-TANG T490-11 ........................................................................................................................................................ 236 MILL-SHRED P290 .......................................................................................................................................................... 240 DOVE-IQ-MILL 845 .......................................................................................................................................................... 246 HELI-OCTO HOF/HOE-R06 ............................................................................................................................................. 250 HELI-DO 800..................................................................................................................................................................... 254 HELI-DO SOF 26 .............................................................................................................................................................. 258 HELI-DO 1200 UPFEED LINE........................................................................................................................................... 260 FEED-MILL FFQ4.............................................................................................................................................................. 262 HELI-DO ROUND H606 ................................................................................................................................................... 264 DROP-MILL 3 FLUTE BALL NOSE ................................................................................................................................. 266 HELI-DO 600 UPFEED Line ............................................................................................................................................. 270 T-SLOT Solid Carbide Slotting Cutters ........................................................................................................................... 276 HELI-SLOT Full Slot Milling Cutters ............................................................................................................................... 280 ADAPTATION SYSTEMS CAM-FIX Female Adaptation Options ............................................................................................................................ 284 SHRINK-IN BT30 SRK Thermal Slim Shrink Chucks ...................................................................................................... 290 SPIN-JET Coolant-Driven HSM Spindles ....................................................................................................................... 292

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MachiMniancghIintienlgligInentetlyligently ISCAR HIGH Q LIINSECSAR HIGH Q LINES

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Turning Grades PMKN S H 33 A hard submicron substrate, TiAlN PVD coated grade followed by a special ‘SUMO TEC’ surface treatment. Suitable for turning hard nickel base alloys / Inconel (40-50 HRC) at low to medium cutting speeds. PMKN S H 33 A tough submicron substrate, TiAlN PVD coated grade followed by a special SUMO TEC surface treatment. Suitable for turning inconel at low to medium cutting speeds. PMKN S H 33 33 A tough submicron substrate, improved TiAlN PVD coated grade for better chip flow. Suitable for turning heat resistant alloys, austenitic stainless steel and hard steel at low to medium cutting speeds. PMKN S H 3 PMKN S H 3 PMKN S H 33 A very hard substrate with a cobalt enriched outer layer and alpha Al2O3 coating. Used for finishing and medium turning of stainless steel at high cutting speeds. Features long tool life and excellent repeatability. A tough substrate with MTCVD Al2O3 and TiCN coating. Recommended for machining stainless steel at high feeds and unfavorable conditions at medium cutting speed. A very hard substrate with a cobalt enriched layer, improved MTCVD TiCN and a thick alpha Al2O3 CVD coating. Features excellent thermal stability, resistance to chipping and plastic deformation. Recommended for high speed machining of steel at stable or slightly unstable conditions. PMKN S H 3 A tough substrate with a cobalt enriched layer combined with improved MTCVD TiCN and a thick alpha Al2O3 CVD coating. Recommended for general use machining of steel in a wide range of conditions, featuring high toughness and resistance to chipping and plastic deformation. 4

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Turning Grades PMKN S H 33 A very tough substrate with a cobalt enriched layer combined with an improved MTCVD TiCN and alpha Al2O3 CVD coating. Provides excellent toughness and chipping resistance on steel for interrupted and unstable cutting conditions. PMKN S H 33 3 A hard substrate, MTCVD TiCN and thick Al2O3 coated grade with post coating surface treatment. Mainly used for turning nodular cast iron (may be used for other cast iron as well) at medium to high cutting speeds at stable or slightly unstable conditions. Can be used when higher wear resistance than that provided by IC5010 or other grades is required. PMKN S H 33 A hard substrate, improved MTCVD TiCN and a thick alpha Al2O3 CVD coating. Features excellent thermal stability and improved toughness. Recommended mainly for grey cast iron at stable or slightly unstable conditions. Can also be used successfully on nodular cast iron. 5 Machining Intelligently ISCAR HIGH Q LINES

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Milling Grades PMKN S H 33 A PVD TiAlN coated grade. First choice for milling nodular cast iron at medium to high cutting speeds. PMKN S H 33 A tough substrate with a new MTCVD and TiCN/ Al2O3 coating. Recommended for milling grey cast iron at high cutting speeds, providing extended tool life. PMKN S H 33 33 A tough submicron substrate, TiCN PVD coated and with a special surface treatment. Designed for machining heat resistant alloys and austenitic stainless steel, at medium to high cutting speeds, interrupted cut and unfavorable conditions. Excellent notch wear and built-up edge resistance. High resistance to mechanical and thermal shock – therefore milling with coolant may be applied. Drilling Grades PMKN S H 3 Diamond coated grade for drilling CFRP (Carbon Fiber Reinforced Plastic) and titanium CFRP laminates. 6

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Turning, Milling and Drilling Grades PMKN S H 33 33 A tough submicron substrate, improved TiAlN PVD coated grade for better chip flow. Designed for machining heat resistant alloys, austenitic stainless steel, hard alloys and carbon steel at medium to high cutting speeds, interrupted cut and unfavorable conditions. Excellent notch wear and built-up edge resistance. PMKN S H 33 3 An improved PVD TiAlN coated tough grade for better chip flow. Suitable for milling stainless steel, high temperature alloys and other alloy steels. Recommended for interrupted cut and heavy operations. PMKN S H 33 A tough substrate with a new MTCVD and alpha Al2O3 coating. Recommended for milling steel at high cutting speed, providing excellent tool life. PMKN S H 33 3 A tough TiCN+TiN thin PVD coated grade with a special SUMO TEC surface treatment. Used for milling a wide range of workpiece materials, at low to medium cutting speeds and for unstable machining conditions. PMKN S H 33 3 33 A tough submicron substrate, TiAlN PVD coated grade. Designed for machining heat resistant alloys, austenitic stainless steel, hard alloys and carbon steel at medium to high cutting speeds, interrupted cut and unfavorable conditions. Excellent notch wear and built-up edge resistance. 7 Machining Intelligently ISCAR HIGH Q LINES

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Standard Grade SUMO TEC Grade The SUMO TEC grades feature a special post-coating treatment which provides substantially improved tool life and better reliability. The new process improves toughness and chipping resistance, reduces friction and built-up edge, thus increasing tool life. 8

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Machining Intelligently ISCAR HIGH Q LINES

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As ISOTURN tools are used for most of the metal removal in turning, ISCAR has created a new line of ISOTURN inserts with new chipformers. This line combines the new SUMO TEC grades with upgraded chipformers. In order to help end users select the correct chipformer for an application (according to workpiece material and turning characteristics), they will be designated by a new chipformer code key. Each character of this key will represent an applicative feature of the chipformer. An accurate description of the chipformer will help the end user select the most appropriate chipformer for his application, which will thus be the most productive. The chipbreakers’ description will consist of 3-4 characters: For example: M3PW Finish 3 2 Rough Medium 3 2 4 2 4 3 4 ISO Standard Designation CNMG 12 04 08 - 1 M 2 3 3 P 4 W 1. Application Feed (mm/rev) F Finishing 0.08-0.20 M Medium 0.15-0.45 R Roughing 0.35-0.70 H Heavy Roughing 0.60-1.50 T Turn Feed 0.50-2.50 ap (mm) 0.30-1.50 0.70-4.50 3.00-7.00 6.00-20.0 1.00-3.00 3. Workpiece Material Group P Steel M Stainless Steel K Cast Iron N Nonferrous & Aluminum S High Temperature Alloys 2. Chip Load 2 For special cases 3 General recommendation for all applications 4 For special cases 4. Wiper Geometry Without wiper W Wiper Geometry 10

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Application M3PW The first letter (M) represents the turning application range: Heavy, Roughing, Medium or Finishing. Chip Load M3PW Each application range has been divided into three sub-categories (according to chip load); designated by the digits 2, 3 and 4. For very special specific cases, the digits 2 and 4 will be used. The digit 3 represents the most general/typical range within each main application range. The schematic depicts the idea behind the first 2 characters: Application Feed (mm/rev) F Finishing 0.08-0.20 M Medium 0.15-0.45 R Roughing 0.35-0.70 H Heavy Roughing 0.60-1.50 T Turn Feed 0.50-2.50 ap (mm) 0.30-1.50 0.70-4.50 3.00-7.00 6.00-20.0 1.00-3.00 Chip Load 2 For special cases 3 General recommendation for all applications 4 For special cases Finish 3 2 Rough Medium 3 2 4 2 4 3 4 Workpiece Material Group M3PW The last letter (P) represents the material group. In this example, the letter P represents the steel material group. Wiper Geometry In cases where the inserts have a wiper geometry, it will be indicated by the letter W (optional). M3PW Wiper In this example, M3PW, the insert’s chipformer, should be used for the medium application range on steel, and it has a wiper corner configuration. The initial part of the designation which represents insert shape and dimensions will remain according to the ISO identification standard. 11 Wiper Insert Standard Insert Machining Intelligently ISCAR HIGH Q LINES

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Together with the new IC8150, IC8250 and IC8350 grades, ISCAR has also introduced new and innovative chipbreakers designated F3P, M3P, and R3P, designed especially for machining steel. Depth of Cut NEWCHIFPOBRRESATKEEELRS Roughing Medium NEW Heavy NEW H6P Finishing NEW R3P NEW M3P Turn Feed F3P T3P 12 Feed

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F3P - Chipbreaker for Finish Machining The F3P chipbreaker has positive rake angles to allow smooth cutting and reduce the cutting forces, thus reducing wear and increasing the tool life dramatically. The machining area is depth of cut from 0.25 mm up to 2.5 mm and feed from 0.05 mm/rev up to 0.3 mm/rev. Ap [mm] 6.5 F3P6 5.5 5 4.5 4 3.5 3 2.5 2 F3P NEW 1.5 • Double-sided insert with 1 chipbreaker for finishing steel 0.5 • Reinforced cutting edge 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5 0.55 0.6 0.65 F [mm/rev] •Positive rake angle for smooth cutting M3P - Chipbreaker for Medium Machining Ap [mm] 6.5 6 5.5 5 M3P M3P Future Item 4.5 4 3.5 NEW3 2.5 2 1.5 • Double-sided insert chipbreaker for medium 1 machining of steel with reinforced cutting edge 0.5 • Positive rake for smooth cutting and reduced 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5 0.55 0.6 0.65 F [mm/rev] cutting forces R3P - Chipbreaker for Rough Machining Ap [mm] 14 R3P13 12 11 R3P 10 9 8 7 NEW 6 5 4 • Single-sided insert chipbreaker for 3 rough machining of steel 2 • Reinforced cutting edge 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 F [mm/rev] •Positive rake angle for smooth cutting and reduced cutting forces 13 Machining Intelligently ISCAR HIGH Q LINES

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