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static live tooling mazak lathes nexus series qtn sqt super quadrex series

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special live tool inquiry form fax 847 367-4815 email inquiries@lyndexnikken.com fill in the form below and fax it to 847 367-4815 or visit www.lyndexnikken.com and complete the form online lyndex-nikken engineers will help you to determine the best live tool for your application company name address zip city phone e-mail sqt and qtn series t1 upper main sub please specify design configuration standard 1 straight 2 90º reducer/speeder offset 1 straight 2 90º saw blade holder 1 straight 2 90º multi output 1 straight 2 90º offset multi output 1 straight 2 90º adjustable y straight adjustable angle fixed angle please specify holding system and cutting tool specifications holding system preferred type of holding system er shrink fit shell mill arbor etc application and cutting tool specifications type of material type and nature of application milling drilling reaming slitting etc size of cutter diameter overall length of cutter flute length requested rpm requested torque coolant requirements external/internal requested pressure capabilities 2 number of nozzle ports coolant pipe design or configuration specifications

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table of contents mazaks tat i c livetooling special live tool inquiry form table of contents introduction features and technology mazak star-type turrets mazak specifications and part numbering live tools for mazak qtn 100/100-ii sqt 100 static tools for mazak qtn 100/100-ii sqt 100 live tools for mazak qtn 200/250 sqt 15/18 super quadrex 200/250 2 3 4 5 6 7 8-18 19-21 22-35 specials custom-made live tools can be engineered for your specific application please direct your request to our office see special live tool inquiry form our engineering staff is ready to assist you with your specific tooling needs static tools for mazak qtn 200/250 sqt 15/18 super quadrex 200/250 36-37 live tools for mazak qtn 300/350/400/450 sqt 28/30 static tools for mazak qtn 300/350/400/450 sqt 28/30 er series collets and tap collets mimatic® mi attachments torque wrench wrench usage warranty and service accessories 38-41 42-43 44-47 48-52 53-54 55 3

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introduction static and live tooling for mazak machines maximize the capabilities of your mazak machine mazak has selected mimatic/lyndex-nikken live tools for inclusion in their program to ensure that peripheral equipment used on their lathes and machining centers is consistent both in terms of quality and performance mimatic live tooling for lyndex-nikken offers the latest technology you can expect for turning operations designed and manufactured directly with mazak engineers in japan our live tools have features and benefits unmatched by the competition gears bearings seals every part is built to provide the highest accuracy rigidity and stability parts inventory maintenance and repair and rebuild services are available through lyndex-nikken with more than 30 years of tooling engineering and manufacturing experience lyndex-nikken live tooling will maximize the capabilities of your machine and keep you far ahead of the global competition we understand that exceptional quality is key to your business let the manufacturers who share your philosophy in producing live tools join you in doing what you do best machining the lyndex-nikken is an official mazak qualified peripherals supplier highest quality parts enhanced with mimatic/lyndex-nikken live tooling your mazak machine will allow you to reduce cycle times eliminate extra operations and achieve maximum efficiency lyndex-nikken live tools are manufactured by mimatic tool systems 4

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features and technology features and technology as an authorized oem supplier to mazak lyndex-nikken live tools are designed and manufactured with highest precision and quality in germany · drive shafts and spindles made from the highest quality steel all critical surface are precision ground and inspected to ensure highest concentricity · bearings high precision abec 7 or better spindle angular contact bearings for stronger axial loads · mi quick change system mimatic s modular quick change system enables offline tool presetting and tools to be changed in seconds · recessed collet bore recessed bore allows greater rigidity and longer tool projection · gears helical bevel gears with zyklo-palloid helical tooth systems for better tooth contact and higher torque transmission · internal coolant capability 1000 psi thru spindle coolant available for all models · seals special ptfe friction optimized seals with labyrinth sealing system protect vital internal components from contamination 5

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mazak star-type turrets guidelines for operation with mazak turrets tools are fixed on the revolver circuit the orientation of the turret to the spindle is important machines with mazak turrets often come with a sub spindle mazak turret vdi 40 right and left-hand versions on mazak turrets with main and sub-spindle turret type 2 turret type 1 x sub spindle main spindle left hand right hand y right hand left hand z1 c2 z1 c1 z turret type 4 turret type 3 right hand left hand left hand right hand left-hand version please note dimension l1 right-hand version please note dimension l1 l1 l1 6 please check interference circles with fixed tools.

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mazak specifications and part numbering mazak nexus series qtn sqt super quadrex series machine type series qtn 100/100-ii qtn 200 qtn 250 m/ms/my/msy m/ms/my/msy m/ms/my/msy turret stations 12 12/16 12/16 interference circles sqt 10 sqt 100 sqt 15/18 sqt 200 sqt 250 machine type series qtn 100 sqt 10 m/ms m/ms m/ms m/ms m/ms f 564 564 sw 286 286 12 12 12/16 12/16 12/16 wl 139 139 mazak quick turn part numbering machine make mz qt46 qt47 qt5 mz mazak mp46 mp47 mp5 ct12 machine model qt46 qtn vdi40 60mm s qtn vdi40 70mm s qtn vdi50 multiplex vdi40 60mm multiplex vdi40 70mm multiplex vdi50 cybertech 12 station tool nose output axis xxyz style speed torque coolant er16 er20 er25 er40 sm1 sm75 sm12 sm15 bg75 bg10 bg12 bg15 bg20 id12 id15 od10 sb22 ct40 mi40 mi50 mi63 er25 er16 er20 er25 er25 sm1 sm3/4 sm1.1/4 sm1.1/2 boring 3/4 boring 1 boring 1.1/4 boring 1.1/2 boring 2 id holder 1.25 id holder 1.50 od holder 1 saw blade d=22 cat40 mi40 mi50 mi63 off oft ofg ofs ad sub ms md msd mt mst mq msq of offset offset twin spindle offset quad offset sub adjustable sub spindle main sub opposite main dual main sub dual main triple main sub triple main quad main sub quad hs hs hi-speed ht hi-torque sp special c c coolant 2 spindles total 4 spindles total 3 spindles total 6 spindles total 4 spindles total 8 spindles total 7

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mazak nexus qtn 100/100-ii sqt 100 live tools qtn100 sqt100 offset type part mzqt46-er32x-off clockwise input mimatic part old 05.0411.7841.505 mimatic part new 124042 mazak reference 532 480 30200 counterclockwise output 3.543 90 unit mm [inch 1.929 49 max tool length 3.543 90 1.969 50 1.575 40 3.150 80 2.362 60 3.150 80 1.575 40 1.496 38 0.748 19 collet size er32 clamping range max torque 1-20mm 50 nm input/output rpm max 6500/6500 gear ratio 1:1 input/output rotation cw-ccw coolant external spindle wrench 107642 nut wrench 112900 please refer to pages 44 47 for er series collets and er tap collets details offset type part mzqt46-er32x-off-c mimatic part old 05.0611.7841.505 mimatic part new 124268 3.543 90 clockwise input counterclockwise output unit mm [inch 1.929 49 max tool length 3.543 90 1.969 50 1.575 40 3.150 80 2.362 60 3.150 80 1.575 40 1.496 38 0.748 19 collet size er32 clamping range max torque 1-20mm 50 nm input/output rpm max 6500/6500 gear ratio 1:1 input/output rotation cw-ccw coolant internal 1000 psi spindle wrench 107642 nut wrench 112900 please refer to pages 44 47 for er series collets and er tap collets details internal coolant tools must not be run dry 8

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mazak nexus qtn 100/100-ii sqt 100 live tools part mzqt46-er25x-off-hs mimatic part old 05.0412.7841.404 mimatic part new 124068 clockwise output 2.815 71.50 2.657 67.50 3.307 84 2.362 60 unit mm [inch max tool length 3.150 80 1.575 40 1.969 50 2.677 68 collet size er25 clamping range max torque 0.5-16 mm 25 nm input/output rpm max 6500/13000 gear ratio 1:2 input/output rotation cw-cw coolant external spindle wrench 107446 nut wrench 112913 please refer to pages 44 47 for er series collets and er tap collets details offset type part mzqt46-er25x-off-hsc mimatic part old 05.0612.7841.404 mimatic part new 124345 3.543 90 clockwise input counterclockwise output unit mm [inch 1.929 49 max tool length 3.543 90 1.575 40 2.362 60 3.150 80 1.575 40 1.969 50 3.150 80 collet size er25 clamping range max torque 0.5-16mm 25 nm input/output rpm max 6500/13000 gear ratio 1:2 input/output rotation cw-ccw coolant internal 1000 psi spindle wrench 107446 nut wrench 112913 please refer to pages 44 47 for er series collets and er tap collets details internal coolant tools must not be run dry 1.496 38 9 qtn100 sqt100 offset type clockwise input

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mazak nexus qtn 100/100-ii sqt 100 live tools qtn100 sqt100 offset type part mzqt46-mi50x-off-c mimatic part new 167934 3.543 90 clockwise input counterclockwise output unit mm [inch 3.543 90 2.362 60 1.969 50 3.150 80 1.575 40 1.496 38 0.748 19 3.150 80 collet size mi50 clamping range max torque 50 nm input/output rpm max 6500/6500 gear ratio 1:1 input/output rotation cw-ccw coolant internal 1000 psi spindle wrench 170419 nut wrench 173985 please refer to pages 44 47 for er series collets and er tap collets details internal coolant tools must not be run dry straight type part mzqt46-er32x-c mimatic part new 124265 clockwise input clockwise output unit mm [inch 3.346 85 2.362 60 2.126 54 max tool length 2.953 75 1.496 38 1.929 49 collet size er32 clamping range max torque 1-20mm 80 nm input/output rpm max 6500/6500 1.575 40 gear ratio 1:1 input/output rotation cw-cw coolant internal 1000 psi spindle wrench 107642 nut wrench 112900 please refer to pages 44 47 for er series collets and er tap collets details internal coolant tools must not be run dry 10 1.476 37.50 1.575 40

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mazak nexus qtn 100/100-ii sqt 100 live tools part mzqt46-er32x mimatic part new 167717 clockwise output unit mm [inch 3.346 85 2.362 60 2.126 54 max tool length 2.953 75 1.496 38 1.929 49 collet size er32 clamping range max torque 1-20mm 80 nm input/output rpm max 6500/6500 1.575 40 gear ratio 1:1 input/output rotation cw-cw coolant external spindle wrench 107642 nut wrench 112900 please refer to pages 44 47 for er series collets and er tap collets details 90 degree angle part mzqt46-er32z clockwise input mimatic part old 05.1311.7840.505 mimatic part new 124651 mazak reference 532 480 03030 counterclockwise output unit mm [inch 3.740 95 1.535 39 2.717 69 2.992 76 2.362 60 1.575 40 3.346 85 collet size er32 clamping range max torque 1-20mm 50 nm input/output rpm max 6500/6500 gear ratio 1:1 input/output rotation cw-ccw coolant external spindle wrench 107642 nut wrench 112900 please refer to pages 44 47 for er series collets and er tap collets details 1.476 37.50 11 qtn100 sqt100 straight type clockwise input

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mazak nexus qtn 100/100-ii sqt 100 live tools qtn100 sqt100 90 degree angle part mzqt46-er32z-c mimatic part old 05.1611.7840.505 mimatic part new 124887 3.740 95 1.535 39 clockwise input counterclockwise output unit mm [inch 2.972 75.50 2.756 70 2.362 60 1.575 40 3.346 85 collet size er32 clamping range max torque 1-20mm 50 nm input/output rpm max 6500/6500 gear ratio 1:1 input/output rotation cw-ccw coolant internal 1000 psi spindle wrench 107642 nut wrench 112900 please refer to pages 44 47 for er series collets and er tap collets details internal coolant tools must not be run dry 90 degree angle part mzqt46-er25z-hs mimatic part old 05.1312.7840.504 mimatic part new 124693 3.740 95 1.339 34 clockwise input clockwise output unit mm [inch 3.071 78 2.362 60 3.154 80 1.575 40 1.575 40 3.150 80 collet size er25 clamping range max torque 0.5-16mm 25 nm input/output rpm max 6500/13000 gear ratio 1:2 input/output rotation cw-cw coolant external spindle wrench 107446 nut wrench 112913 please refer to pages 44 47 for er series collets and er tap collets details 12

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mazak nexus qtn 100/100-ii sqt 100 live tools part mzqt46-er25z-hsc mimatic part old 05.1612.7840.504 mimatic part new 124921 counterclockwise output unit mm [inch 3.740 95 1.535 39 2.953 75 2.362 60 3.150 80 1.575 40 2.854 72.50 3.346 85 collet size er25 clamping range max torque 0.5-16mm 25 nm input/output rpm max 6500/13000 gear ratio 1:2 input/output rotation cw-ccw coolant internal 1000 psi spindle wrench 107446 nut wrench 112913 please refer to pages 44 47 for er series collets and er tap collets details internal coolant tools must not be run dry 90 degree angle part mzqt46-mi50z-c mimatic part new 167933 3.740 95 1.535 39 clockwise input counterclockwise output unit mm [inch 2.795 71 3.287 83.50 2.362 60 1.575 40 3.150 80 collet size mi50 clamping range max torque 50 nm input/output rpm max 6500/6500 gear ratio 1:1 input/output rotation cw-ccw coolant internal 1000 psi spindle wrench 170419 nut wrench 173985 please refer to pages 44 47 for er series collets and er tap collets details internal coolant tools must not be run dry 13 qtn100 sqt100 90 degree angle clockwise input

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mazak nexus qtn 100/100-ii sqt 100 live tools qtn100 sqt100 90 degree angle part mzqt46-er25z-c mimatic part new 124886 3.740 95 1.535 39 clockwise input counterclockwise output unit mm [inch 2.756 70 2.362 60 3.150 80 1.575 40 2.972 75.50 3.346 85 collet size er25 clamping range max torque 0.5-16mm 50 nm input/output rpm max 6500/6500 gear ratio 1:1 input/output rotation cw-ccw coolant internal 1000 psi spindle wrench 107446 nut wrench 112913 please refer to pages 44 47 for er series collets and er tap collets details internal coolant tools must not be run dry 90 degree angle for sub spindle part mzqt46-er32z-sub mimatic part new 124652 3.740 95 1.535 39 clockwise input counterclockwise output unit mm [inch 3.150 80 2.717 69 1.575 40 2.756 70 2.362 60 3.346 85 collet size er32 clamping range max torque 1-20mm 50 nm input/output rpm max 6500/6500 gear ratio 1:1 input/output rotation cw-ccw coolant external spindle wrench 107642 nut wrench 112900 please refer to pages 44 47 for er series collets and er tap collets details 14

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mazak nexus qtn 100/100-ii sqt 100 live tools part mzqt46-er25z-sub-c mimatic part new 170640 counterclockwise output unit mm [inch 3.740 95 1.535 39 2.283 58 3.150 80 1.575 40 2.972 75.50 2.756 70 2.362 60 3.346 85 collet size er25 clamping range max torque 0.5-16mm 25 nm input/output rpm max 6500/6500 gear ratio 1:1 input/output rotation cw-ccw coolant internal 1000 psi spindle wrench 107446 nut wrench 112913 please refer to pages 44 47 for er series collets and er tap collets details internal coolant tools must not be run dry dual output type part mzqt46-er25z-ms mimatic part old 05.1311.7840.404.2 mimatic part new 124649 3.937 100 clockwise input clockwise output unit mm [inch 3.150 80 1.575 40 1.339 34 2.756 70 collet size 2 x er25 clamping range max torque 0.5-16mm 25 nm input/output rpm max 6500/6500 gear ratio 1:1 input/output rotation main cw-cw sub cw coolant external 2.441 62 2.441 62 2.362 60 spindle wrench 107446 nut wrench 112913 please refer to pages 44 47 for er series collets and er tap collets details drilling applications only 15 qtn100 sqt100 90 degree angle for sub spindle clockwise input

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