ISCAR'c Solutions for the Aerospace Industry

 

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ISCAR'c Solutions for the Aerospace Industry

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Marketing Support Marketing Support & Production Center ISCAR has global manufacturing facilities in each of the following countries: In Europe France In the Americas Argentina Brazil United States In Asia South Korea China Israel A Global Metalworking Company In a world of different languages and different mentalities, it is important to have a fully equipped, knowledgeable local supplier to meet your needs. ISCAR knows this. We have subsidiary offices and agents located in 52 major industrial countries. In some of the larger countries, regional offices have been opened to bring ISCAR personnel and facilities as close as possible to customer production sites. Many of our subsidiaries have fully equipped training centers. These centers are dedicated to providing a local location where metalworking personnel can be trained in the latest techniques and products for metal removal. Germany Italy Spain Switzerland Turkey Hungary Slovenia

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Part Name: Material: Recommended Grade: Disk Inconel 718 IC907 or IC908 Part Name: Material: Recommended Grade: Specially tailored groove-turn tool for machining an inconel disk. Rear spool Inconel 718 IC907 or IC908 Specially tailored groove-turn tool is one of fourteen special tools that have been designed for producing this inconel rear spool.

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Part Name: Material: Recommended Grade: Rotor Disk Inconel 718 IC907 or IC908 Part Name: Material: Recommended Grade: Stage Disk Inconel 718 IC907 or IC908 Specially tailored tool using CUT-GRIP insert for machining inconel 718 rotor disk. Specially tailored tool using standard CUT-GRIP insert for machining this inconel 718 stage disk.

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Part Name: Material: Recommended Grade: Diffuser Inconel 718 IC907,IC908 or IC807 Specially tailored tool using CUT-GRIP insert for machining Inconel 718 diffuser. ISCAR provides the full set of tools, whether standard or specially tailored, to produce complicated parts such as landing gear. In addition, ISCAR produces inserts for machining the most complicated shapes on the most difficult materials required by the aerospace industries. R-CLAMP holders are useful for the most popular ISO inserts, providing outstanding clamping forces that ensure rigidity and stability during the cut. The SUMO TEC series is ISCAR’s latest innovation in the market, featuring improved grades and cutting edge treatment. The coatings are specially designed for machining steel and alloy steel and guarantee longer tool life and excellent performance. CNMX CNMG WNMG

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Drill with indexable super positive solid carbide insert, with coolant holes. The coolant is applied directly on the cutting edge. CHAMDRILLJET is an excellent tool for drilling high temperature and aluminum alloys with improved chip evacuation and surface finish. No setup time is needed after indexing the CHAMDRILLJET drill head. Solid carbide multi-tooth reamer. Provides high accuracy and surface quality. Drill with indexable solid carbide insert. Enables machining holes and chamfers with long extensions at high cutting conditions. ISCAR provides specially tailored and standard tools for drilling engine parts. Reamer with indexable solid carbide head for high speed reaming. Indexable reamer with 4 lead angle options and 3 rake angle variations, covering most workpiece material types. High surface quality and accurate bore geometry (cylindricity).

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External holders and adapters for a wide range of grooving inserts with various geometries and chipbreakers. DO-GRIP parting insert with coolant hole that passes through the insert, with an outlet near the cutting edge. The DGNC inserts were designed for parting and grooving on stainless steel and high temperature alloys. ISCAR offers a wide variety of groove-turn tools with special chipformers for machining stainless steel and high temperature alloys.

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ISCAR’s new FF WXCU 08… HELIDO trigon, double-sided, 6 edged insert combines HELIDO’s strength and FEEDMILL’s special geometry to facilitate milling at very high feed rates of up to 3.5 mm/tooth for high volume metal removal. This design provides high stability and enables machining at high feed rates even in long overhang applications. In addition, the new FF WXCU 08… insert is clamped into an inclined dovetail pocket, which provides very firm clamping. This ball nose endmill performs semi-finishing and finishing applications at high feed rates. Its unique design provides a fully effective cutter, utilizing two cutting edges, even with small depths of cut. ISCAR offers a wide range of high performance solid carbide endmills with various designs for a wide range of materials and applications. Ball nose endmill, featuring unique insert positioning, that ensures reliable clamping. Tool works at high feed rates with high repeatability. Heliball inserts have fully effective helical cutting edges.

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This advanced balanceable collect chuck system features direct readings from its precision balancing rings for high grade balance. It uses a simple balancing procedure on all types of balancing machines and compensates imbalance up to 61 gr.xmm. The system includes static and dynamic balancing. Slim design with very high gripping force and reduced runout. Used for solid carbide endmills. ECR-B3.. Solid carbide rougher endmills for aluminum and other nonferrous materials. These endmills were designed with an improved cutting edge that enables very high metal removal rates. The serrated cutting edges produce narrow chips, which are easily evacuated. Cutting forces are small, eliminating vibration and they enable machining at very high feeds.

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A variety of milling head configurations - ball nose, square shoulder, chamfering and slitting cutter - are known as MULTI-MASTER. This new system features ISCAR’s unique threaded carbide heads for superior performance, short indexing time (the tool remains clamped in the machine) and improved economy. Each cutting head has an advanced shape with sharp ground cutting edges. GOLDALU tools have an improved pocket design and are TiN coated. This coating provides high surface hardness, which improves wear resistance and durability, prevents aluminum from adhering to the cutter and gives the tool an impressive appearance. ISCAR’s SOLIDMILL family of solid carbide endmills is for machining aluminum. The endmills are 3 flute, 45° helix, medium length and they are able to perform shouldering, slotting and drilling applications. These SOLIDMILL endmills feature very sharp cutting edges and an excellent surface finish, which are essential for cutting aluminum and for avoiding built-up edge. The 45° helix with the spacious chip gullets are large of very high stock removal, leaving an excellent surface finish. HELIALU inserts have sharp helical cutting edges, polished rakes and a wide range of different corner radii. They are mounted on GOLDALU tools that are balanced for very high RPM machining. Extremely high metal removal rates. APCR R=0.2 to 6.4 mm HM90 APCR 2206... HM90 APCR 1605... HM90 AXCR 1505...

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Super Positive Inserts The super positive HELI2000 precise milling inserts were designed to machine aluminum, titanium and magnesium. These inserts are peripherally ground, with sharp cutting edges and they are polished. The polishing prevents the chips from sticky, soft workpiece materials from adhering to the insert. HP ADCR 2207 HP ADCR 1906 The HELIPLUS inserts are designed with two clamping holes for reliable and secure clamping, which is an important feature for high cutting speeds and high tooth load applications. Polished inserts are precision ground and have high shear rake and sharp cutting edge for machining aluminum, titanium and magnesium alloys. The coarse pitch tools, due to their large chip gullets, should be used for machining aluminum, for deep, full slot applications or when machine power is limited. Super Positive Inserts HM90 ADCR 1505PDFR-P HM90 APCR 1003PDFR-P

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Solid carbide drill for stable and accurate drilling. T490-13... T490-8... T490-16... The EFS.. B44 endmill features 4 flutes with a 45° helix, two serrated flutes and two continuous flutes. The tool is fully effective and enables running at rough machining parameters, resulting in finish surface quality. A unique tool design reduces vibration at high load applications. The tool produces short and long chips simultaneously. This chip mixture is evacuated more easily than each individual chip type, which is an excellent solution for slotting and cavity milling applications. HELI T490 uses tangentially clamped inserts with four right-hand helical cutting edges. The T490 milling inserts are available in 8, 13 and 16 mm cutting edge lengths. The T490 LN... inserts, due to their small sizes and tangential orientation in the pocket, enable tool design with larger core diameters than tools with regular, radially oriented inserts. The most advanced insert design and production tecnology result in a soft and clean cut due to insert helical cutting edges and positive rake angles.

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A family of tools for 90° milling. The HELI H490 ANKX rectangular inserts have 4 helical right-hand cutting edges. They are available in 9, 12, and 17 mm cutting edge lengths. Their construction is very thick and strong. A new deep hole drilling system from ISCAR-UNITAC. A modular system of brazed and indexable threaded drilling heads with single or double tube types: - Brazed head diameter range: 8-65 mm - Indexable head diameter range: 16-250 mm H490-09... H490-12... H490-17... This unique family of 45° milling cutters can carry in their pockets either the S845 SNMM 1306...square, double-sided inserts with 8 cutting edges or the ONMM 0506...- octagonal, double sided inserts with 16 cutting edges. Both inserts have helical cutting edges and positive rake angles. S845-16... S845-13... The insert is clamped into an inclined dovetail pocket which provides a very rigid clamping and has a wiper which leaves an excellent surface finish. Due to its strong construction, a unique chip deflector with positive cutting angles and excellent grade combinations, this family features high durability, low cutting forces and long tool life.

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