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2011 catalog #180 6620 mcmillan way richmond bc canada v6w1j7 604.232.4445 1.888.swivels 794.8357 fax 604.232.4446 sales@dcddesign.com www.dcddesign.com horizontal directional drilling cable installation

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dcd design manufacturing ltd at dcd design manufacturing ltd we produce high quality cable installation directional drilling and overhead line stringing tools dcd design is driven by our customers needs and by our own commitment to service those customers every effort is made to provide customers with the product they need when they need it we maintain our inventory levels to satisfy 99 of orders without delay and 90 of orders are shipped on the same day from our integrated sales and engineering office we offer the fastest turn-around in the industry to meet your shipping deadlines we are constantly working to supply a high-quality product at a competitive price and to this end all our products are fully tested and come with a six-month guarantee 90 days for horizontal directional drilling products on november 10 2009 we became iso 9001:2008 certified and this emphasizes our commitment to superior product quality and customer service utilities contractors distributors and competitors alike recognize the high standards set by our customer service and the products we manufacture customers realize that help with field problems the ability to react to a new need and that extra effort required to help get the job done are all part of the dcd commitment product categories hdd swivels wire mesh connectors grips dcd cable installation tools cable pulling eyes duct installation proofing manhole tools cable pulling lubricant cable pullers duct rodders line blowing overhead products this 2011 catalog combines our cable installation and overhead tools with our horizontal directional drilling catalog to give our customers a single point of reference for all their utility installation requirements overhead underground through ductwork or dirt ­ dcd design has a tool for your application dcd design has been producing cable installation tools since 1986 and we have expanded our selection in recent years to include manhole tools cable blowing projectiles and the revolutionary tube-lube 326 cable pulling lubricant our distinctive stainless steel line swivels offer the most standard features of any overhead or underground line stringing swivels and our unique power-grips have been applied internationally to off-shore wind turbine cable installations the dcd dub-swivels and maxi dub-swivels are a benchmark in the horizontal directional drilling industry we patented the harsh environment swivel in 1996 and we ve delivered thousands of quality products since then when a pullback went smoothly a dub-swivel was there connecting the drill string to the final product and most recently the overhead tools division has brought the lineman and eagle lashers to dcd design since the 1940 s the neale and cable spinning equipment company were producing aerial cable lashers for telecom and power applications dcd design continues the tradition with the proven lineman lasher and the advanced eagle lasher.

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series number 00503 00504 00508 00508 index product description dub lite® swivel dub lite® swivel specialty type dub® swivel maxi dub® swivel page 2 4 5 8 series number 32000 32900 32300 32600 32460 32650 32655 32510 32550 32700 35000 35100 35200 35300 00510 40000 51000 52000 52500 53500 54000 56000 56500 57000-57170 57500 60000 product description sheaves quadrants hangers cable rope guides meter box puller cable separators entry bells manhole brace lubricants tube-lube® 326 lubricants applicators lubricants tube-lube® 336 lubricants tube-lube® 346 lube spreader cable puller accessories page 44-45 46-47 48 48 49 50 51 52 53 54 54 55-59 61 61 62 62 63 63 64 65-67 68 68 hdd manhole tools 00000 00505 00520 00521 00522 00560 00565 00566 clevis pins detail line swivel connector can-linktm clevis connector rope to rope connector rope to swivel breakaway connector breakaway pins breakaway pin configurations 00530 min-e-maxtm breakaway connector 00550 breakaway swivel 00535 00555 breakaway pins 00652 00653 connector eye to eye/clevis 00654 00655 connector shackles 00656 connector chain link connector quick link 00660 23000 wire rope bridle sling swivels connectors 10 11 12 12 12 13 13 14-15 16 16 16 17 17 17 18 18 cable pulling lubricants tuf-lugger duct rodders accessories 00501 wire grip swivel 20 00661 00697 wire mesh grips pulling 20-23 24-27 00800 00831 wire mesh grips support multiple cable installation selection guide 28 pulling support grips fish rod 1/8 dia reel rod detectable rod 3/16 dia tuf rod 1/4 dia ruf rod detectable rod 5/16 dia ruf rod 3/8 dia ruf rod detectable rod 7/16 dia ruf rod 1/2 dia duct rodder accessories hand rodder accessories wire mesh grips duct rodders 00760 00770 00905 00925 24000 24100 24200 24300 24500 25000 mighty eye combo kit pulling eye swivel grip pulling eye lug pulling eye clevis eye multiplex pushing pulling eyes pulling eye mini grip pulling harness cable pulling eyes 29 30 32 33 34 35 36 36 58400 58410 58230-58335 58000 58100 58200 58500 61100 61700 61400 62000-63000 61000-61040 power blower hose seal offs line blowing projectiles control valve innerduct seals duct seals pull tape model q lasher eagle lasher lineman lasher overhead products lashing wire line blowing equipment 69 70 70-71 72 72 73 74 75 75 76 76-78 79 00604 00605 00615 00600 00619 00620 00621 00650 00651 08000 08100 08450 08400 08500 duct installation proofing overhead products innerduct pulling eye lug innerduct pulling eye clevis innerduct pulling eye swivel clevis duct puller vibratory plow-grip duct puller poly puller duct puller standard duct puller deluxe sealed duct puller o-ring replacement guide duct brush spiral duct brush heavy duty test slug duct checker steel duct checker polyurethane 37 37 37 38 38 39 40 41 42 42 42 43 43

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4 dub-lite® web site www.dcddesign.com 00503 series type 2 clevis clevis the swivels feature a multiple sealing system which is progressive in design and application swivels 00503-204 to 00503-215 include a side mounted grease nipple for easy access without having to remove the clevis pin greasing should be done after each use the dub-lite® swivels utilize angular contact bearings for both pullback and pushback functions all mechanical components are manufactured from high strength alloy steel and are designed to withstand a straight tensile load of at least 3 times the safe working load the simplicity of this swivel allows field re-building and a re-build kit comprised of bearings and seals is available the dcd clevis pin is specifically designed machined and heat treated to provide the required strength and stability of the clevis the clevis pins are hardened steel and are available as replacement kits these clevis pins must not be replaced with simple hexagon bolts the clevis/clevis style of swivel is the most common type and is the best for distributing side loads applied on the swivel due to its ability to pivot at either end it does not allow the operator to push back without proper care and attention or the swivel may fold back on itself before rotation is re-commenced the line must be pulled straight or damage may occur to the swivel as well as potential harm to nearby operators dcd recommends that some type of restrictor be used to prevent the swivel from pivoting at the front or reamer end for swivels 00503-204 to 00503-215 the clevis is deeper at the leading end to allow the fool-proof design of a lug that would prevent more than minimal movement of the swivel away from the axis of rotation and also ensures the swivel is pulled in the right direction it is our recommendation to always select a swivel larger than the machine capacity toll free 1-888-swivels 794-8357 tel 604-232-4445 fax 604-232-4446 e-mail sales@dcddesign.com part no 00503-204 00503-205 00503-208 00503-210 00503-215 00503-220 00503-230 00503-245 3:1 safe working load 8,500 lb 10,000 lb 15,000 lb 20,000 lb 30,000 lb 40,000 lb 60,000 lb 90,000 lb ultimate load 25,500 lb 30,000 lb 45,000 lb 60,000 lb 90,000 lb 120,000 lb 180,000 lb 270,000 lb a 2 2-1/4 2-1/2 2-1/2 3 4-3/4 5-3/4 6 b 3/4 7/8 1 1 1-5/16 1-3/4 1-3/4 1-3/4 c 11/16 3/4 7/8 7/8 1-1/8 1-1/8 1-3/8 1-3/8 d 8-3/4 9-5/8 11-1/4 11-7/8 14 16-1/2 18-1/4 19-3/8 e 1-3/8 1-1/2 1-3/4 1-3/4 2-1/4 2-1/16 2-1/2 2-1/2 f 5/8 3/4 7/8 7/8 1-1/8 1-7/16 1-7/16 1-7/16 g 3/4 7/8 1 1 1-1/4 n/a n/a n/a weight 5.0 lb 7.0 lb 10.1 lb 10.7 lb 17.3 lb 49.0 lb 76.0 lb 88.0 lb clevis pin kits re-build kits 00035-hex 00503-k04 00037-hex 00503-k05 00040-hex 00503-k08 00040-hex 00503-k10 00045-hex 00503-k15 00508-015 00508-020 00508-020 hdd tools watch our videos dub-lite is a registered trade mark

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5 web site www.dcddesign.com k l weight 6-7/8 3-1/8 24.5 lb e 1-1/2 1-3/4 1-3/4 2-1/4 2-1/16 2-1/2 2-1/2 2-1/4 f 3/4 7/8 7/8 1-1/8 1-7/16 1-7/16 1-7/16 1-1/8 weight 9.9 lb 12.6 lb 13 lb 20.8 lb 55 lb 88 lb 100 lb 19.4 lb dub-lite® type 6 flange clevis this style is intended to be mounted internally into a back reamer using a bolt flange hard surfacing is applied around the perimeter for extra durability this type of swivel permits pushback without any fold-back possibility part no 00503-610 00503-615 3:1 safe ultimate working load load 20,000 lb 30,000 lb 90,000 lb a b 1 c 7/8 d 1-3/4 e 7/8 fghj 60,000 lb 2-1/2 3 2-7/8 1 5-1/4 8-3/4 6-3/16 2-9/16 20.5 lb 10 1-5/16 1-1/8 2-1/4 1-1/8 2-7/8 1 5-1/4 dub-lite® type 7 clevis pin type 7 swivels offer a pin connection to the reamer or hole-opener ahead of the swivel there are several different types and sizes of threaded connections see the chart for details the rigid connection allows more straightforward pushback but it also places a greater side load on the swivel part no 00503-705-21m 00503-710-21m 00503-710-23m 00503-715-23m 00503-720-23m 00503-730-27m 00503-745-27m 00503-715v 3:1 safe working load 10,000 lb 20,000 lb 20,000 lb 30,000 lb 40,000 lb 60,000 lb 90,000 lb 30,000 lb ultimate load 30,000 lb 60,000 lb 60,000 lb 90,000 lb 120,000 lb 180,000 lb 270,000 lb 90,000 lb male pin threads 2 if api 2 if api 2-3/8 reg api 2-3/8 reg api 2-3/8 reg api 2-7/8 if api 2-7/8 if api 2.06-8 vermeer® starter rod a 2-1/2 2-1/2 3-1/4 3-1/4 4-3/4 5-3/4 6 3 b 7/8 1 1 1-5/16 1-3/4 1-3/4 1-3/4 1-5/16 c 3/4 7/8 7/8 1-1/8 1-1/8 1-3/8 1-3/8 1-1/8 d 11-5/16 1211/16 13-7/8 15 17-1/2 19-9/16 20-3/4 15-3/8 vermeer® is a registered trade mark and is the property of vermeer manufacturing company dub-lite is a registered trade mark hdd tools toll free 1-888-swivels 794-8357 tel 604-232-4445 fax 604-232-4446 e-mail sales@dcddesign.com

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6 dub-intm web site www.dcddesign.com 00504 series this series of built-in swivels is designed to act as a replacement for the original swivel fitted to reamers manufactured by the leading oems several oems offer reamers with a pocket to mount a bolt flange style swivel others offer reamers with a female threaded pocket to mount a screw in swivel which is then secured with a hexagon collar however swivels are not their leading product directional drilling machines are dcd design manufacturing is in the business of designing and building swivels and the products shown on this page all offer substantial improvements over the oem product features include · · · · · · · · multiple-stage sealing system side mounted grease nipple for thorough greasing hard weld surround on flange to prevent wear at the head of the securing bolts angular contact bearings provide durability and excellent axial capacity they have been maximized within the design of the reamer clevis connection with high strength hardened and replaceable clevis pins no longer a need for shackles to complete the connection completely self contained unit with jacking screws for easy removal both types feature a water port with plug no modifications necessary to the reamer simply use these as replacement parts toll free 1-888-swivels 794-8357 tel 604-232-4445 fax 604-232-4446 e-mail sales@dcddesign.com part no 00504-d27 00504-v24 3:1 safe working load 27,000 lb 24,000 lb ultimate load 81,000 lb 72,000 lb to suit oem reamer ditch witch® reamers 368942 369-944 built-in swivels for a 5-7/8 6-1/4 b 1-1/4 1-5/16 c 1-1/8 1-1/8 d 10-1/8 10-1/8 e 2-1/8 2-1/8 f 1-3/8 1-3/8 flange bolt 3/8 unc 1/2 unc weight 17.0 lb 24.0 lb all vermeer® reamers with d16 d24 ditch witch® is a registered trade mark and is the property of the charles machine works co inc vermeer® is a registered trade mark and is the property of vermeer manufacturing company hdd tools dub-lite is a registered trade mark

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7 dub-swivel® these pullback swivels are designed specifically for horizontal directional drilling applications and after 15 years they have proven capable of the challenge when dcd design patented the harsh environment swivel in 1996 it was ahead of its time the most important feature of the dub-swivel® design was the sealing system multiple stages became progressively finer to exclude sand and other coarse particles that can easily destroy a seal dcd dub-swivels® start with a gap seal to keep out larger particles then a mechanical seal with lapped steel rings rotating against each other this seal was designed for abrasive environments military tank drivetrains bulldozers and cement mixers for the final stage of protection a lip seal is used directly in front of the bearings in addition to the sealing system these swivels offer an easily accessible lubrication system complete with relief valve a highquality grease formulation fills the bearing cavity providing an immersed physical barrier to the rotating bearing elements regular maintenance ­ topping up the grease in small quantities ­ will ensure a full charge of clean lubricant is always protecting the bearings the bearing arrangement in the dub-swivels® is another key to their durability dub-swivels® use back-to-back tapered roller bearings in the smaller sizes up to and including 20 ton capacity the design life-span of dub-swivel® bearings are in excess of 700 hours this life-span is based on proper usage of the swivel severe side or shock loads as well as maintenance and care will affect these expectations close attention must be paid to the product information sheets that accompany each swivel shipped it is our recommendation to always select a swivel larger than the machine capacity it is usually more cost effective when this is done and if the product is used carefully life-span in excess of 3,000 hours have been recorded all dub-swivel® mechanical components are designed to withstand a straight tensile load of 5 times the safe working limit all dub-swivels® 20 ton capacity and larger are built with individually assigned serial numbers and complete material traceability for every component the above features apply to all types of dub-swivels® web site www.dcddesign.com 00508 series dub-swivel® type 1 api box clevis type 1 swivels offer an api box connection at the leading end and a clevis connection at the trailing end the rigid connection allows more straight forward pushback but it also places a greater side load on the swivel part no 00508-115c 00508-120c 00508-120d 00508-130d 00508-130e 00508-140e 00508-140f 00508-160f 00508-180f 5:1 safe working load 30,000 lb 40,000 lb 40,000 lb 60,000 lb 60,000 lb 80,000 lb 80,000 lb 120,000 lb 160,000 lb ultimate load 150,000 lb 200,000 lb 200,000 lb 300,000 lb 300,000 lb 400,000 lb 400,000 lb 600,000 lb 800,000 lb box thread 2-3/8 if api 2-3/8 if api 2-7/8 if api 2-7/8 if api 3-1/2 if api 3-1/2 if api 4-1/2 if api 4-1/2 if api 4-1/2 if api a 4-3/4 5-3/4 5-3/4 6 6 6-1/2 6-1/2 7-1/2 9 b 1-3/4 1-3/4 1-3/4 1-3/4 1-3/4 2-1/8 2-1/8 2-3/4 3-1/4 c 1-1/8 1-3/8 1-3/8 1-3/8 1-3/8 1-3/4 1-3/4 2-1/8 2-1/2 d 19-1/8 19-3/8 19-1/2 19-1/2 20 24-7/8 26 30 32-5/8 e 2-7/16 2-7/16 2-7/16 2-7/16 2-7/16 3-1/4 3-1/4 3-9/16 4-13/16 f 1-9/16 1-9/16 1-9/16 1-9/16 1-9/16 2 2 2-3/16 2-13/16 weight 61 lb 90 lb 94 lb 90 lb 144 lb 168 lb 257 lb 368 lb us patent 5,529,421 canadian patent 2,109,041 dub-swivel is a registered trade mark hdd tools 79 lb toll free 1-888-swivels 794-8357 tel 604-232-4445 fax 604-232-4446 e-mail sales@dcddesign.com

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8 dub-swivel® web site www.dcddesign.com type 2 clevis clevis type 2 swivels offer a clevis connection at both ends with hardened lockable clevis pins this style of swivel is the most common type and is the best for distributing side loads applied on the swivel due to its ability to pivot at either end it does not allow the operator to push back without proper care and attention or the swivel may fold back on itself when rotation is recommended the line must be pulled straight or damage may occur to the clevis ends the clevis pins are available as spare parts and must never be replaced with any type of pin not manufactured by dcd design toll free 1-888-swivels 794-8357 tel 604-232-4445 fax 604-232-4446 e-mail sales@dcddesign.com part no 00508-202 00508-205 00508-210 00508-215 00508-220 00508-230 00508-240 00508-260 00508-280 5:1 safe working load 5,000 lb 10,000 lb 20,000 lb 30,000 lb 40,000 lb 60,000 lb 80,000 lb 120,000 lb 160,000 lb ultimate load 25,000 lb 50,000 lb 100,000 lb 150,000 lb 200,000 lb 300,000 lb 400,000 lb 600,000 lb 800,000 lb a 2 3-1/8 3-3/4 4-3/4 5-3/4 6 6-1/2 7-1/2 9 b 1 1-1/4 1-1/2 1-3/4 1-3/4 1-3/4 2-1/8 2-3/4 3-1/4 c 11/16 3/4 1 1-1/8 1-3/8 1-3/8 1-3/4 2-1/8 2-1/2 d 7-1/2 11-1/2 13-7/8 18 18-1/2 18-1/2 24-5/8 29 34 e 1-3/16 1-1/4 1-9/16 2 2-7/16 2-7/16 3-1/4 3-9/16 4-13/16 f 13/16 1 1-1/16 1-9/16 1-9/16 1-9/16 2 2-3/16 2-13/16 weight 3.8 lb 14.6 lb 26.5 lb 54 lb 77 lb 80 lb 146 lb 236 lb 370 lb clevis pin kit 00508-002 00508-005 00508-010 00508-015 00508-020 00508-020 00508-040 00508-060 00508-080 dub-swivel® type 7 clevis pin type 7 swivels offer a pin connection to the reamer or hole-opener ahead of the swivel there are several different types and sizes of threaded connections see the chart for details the rigid connection allows more straightforward pushback but it also places a greater side load on the swivel part no 5:1 safe working load 20,000 lb 30,000 lb 30,000 lb 40,000 lb 60,000 lb 80,000 lb 20,000 lb 30,000 lb ultimate load 100,000 lb 150,000 lb 150,000 lb 200,000 lb 300,000 lb 400,000 lb male pin thread 2-3/8 reg api 2-3/8 reg api 2-7/8 if api 2-7/8 if api 2-7/8 if api 2-7/8 if api a b c 1 1-1/8 1-1/8 1-3/8 1-3/8 1-3/4 1 1-1/8 d 15 18-3/16 19 19-1/8 19-1/8 23-11/16 16-3/8 19-3/4 e f weight 29 lb 55 lb 76 lb 84 lb 87 lb 142 lb 29 lb 55 lb hdd tools 00508-710-23m 00508-715-23m 00508-715-27m 00508-720-27m 00508-730-27m 00508-740-27m 00508-710v 00508-715v 3-3/4 1-1/2 4-3/4 1-3/4 4-3/4 1-3/4 5-3/4 1-3/4 6 1-3/4 6-1/2 2-1/8 1-9/16 1-1/16 2 2 1-9/16 1-9/16 2-7/16 1-9/16 2-7/16 1-9/16 3-1/4 2 1-9/16 1-1/16 2 1-9/16 100,000 lb 2.06-8 starter rod 3-3/4 1-1/2 150,000 lb 2.06-8 starter rod 4-3/4 1-3/4 us patent 5,529,421 canadian patent 2,109,041 dub-swivel is a registered trade mark

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9 stub-e-dubtm web site www.dcddesign.com j 7/8 1-1/8 flange bolts 6 x 3/8 unc 6 x 1/2 unc weight 14 lb 27 lb 48 lb 94 lb 98 lb 123 lb 1-3/16 6 x 5/8 unc 1-1/16 6 x 3/4 unc 1-1/16 6 x 3/4 unc 1-1/16 6 x 3/4 unc type 6 clevis flange type 6 swivels are specially designed to fit inside custom built reamers there are several manufacturers making these specific reamers they have a mounting flange allowing assembly into the reamer and thereby reducing the gap back to the utility being installed the flange has jacking screws as well as a plugged water port these swivels are totally self contained and greasable part no 00508-605 00508-610 00508-615 00508-620 00508-630 00508-640 5:1 safe working load 10,000 lb 20,000 lb 30,000 lb 40,000 lb 60,000 lb 80,000 lb ultimate load 50,000 lb 100,000 lb 150,000 lb 200,000 lb 300,000 lb 400,000 lb a 5 6-1/8 7-1/4 9-1/2 9-1/2 9-1/2 b 4 c 1-1/4 d 3/4 1 e 1-1/4 2 f 1 g 3-3/4 h 2-7/8 3-5/8 4-3/8 6 6 6 4-7/8 1-1/2 1-9/16 1-1/16 4-5/8 1-9/16 5-7/8 5-7/8 1-3/4 1-1/8 7-3/4 1-3/4 1-3/8 2-7/16 1-9/16 6-1/16 7-3/4 1-3/4 1-3/8 2-7/16 1-9/16 6-1/16 7-3/4 2-1/8 1-3/8 3-1/4 2 8 the lifespan of a swivel i had a customer ask how long a swivel will last in an unusual application and i had to sit down and think about how to provide an answer that made sense in short the answer is it depends at the safe working load and standard conditions a swivel s bearing will last for 1 million revolutions for example at one-half the swl it will last significantly longer 8 million revolutions both these calculations presume the swivel and grease are not compromised in short the harder you work a swivel the shorter the lifespan ­ and the relationship is not linear look at the above comparison one-half the load leads to eight times the revolutions the load on the swivel is one factor the care and maintenance you provide for the equipment is another major factor to last for 8 million revolutions the swivel and its bearing will need lubrication at regular intervals since the frequency of maintenance will directly affect the level of reliability we recommend lubrication after every pullback to keep the grease in the best possible condition and a thorough cleaning besides doctor duckt read our blog for more hdd tools toll free 1-888-swivels 794-8357 tel 604-232-4445 fax 604-232-4446 e-mail sales@dcddesign.com

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10 web site www.dcddesign.com maxi dub-swivel® these pullback swivels are designed specifically for horizontal directional drilling applications the most important feature of the maxi dub-swivel® design is the sealing system multiple stages became progressively finer to exclude sand and other coarse particles that can easily destroy a seal dcd maxi dub-swivels® start with a gap seal to keep out larger particles then a mechanical seal with lapped steel rings rotating against each other this seal was designed for abrasive environments military tank drivetrains bulldozers and cement mixers for the final stage of protection a lip seal is used directly in front of the bearings in addition to the sealing system these swivels offer an easily accessible lubrication system complete with relief valve a highquality grease formulation fills the bearing cavity providing an immersed physical barrier to the rotating bearing elements regular maintenance ­ topping up the grease in small quantities ­ will ensure a full charge of clean lubricant is always protecting the bearings the maxi dub-swivels® use a combination of spherical roller cylindrical roller and tapered roller bearings to provide tensile and side load support this arrangement was pioneered by dcd design proven in service and more recently duplicated by our competitors the maxi dub-swivel® bearings are designed to provide a life span in excess of 700 hours this life span is based on proper usage of the swivel ­ severe side or shock loads as well as maintenance and care will affect these expectations all mechanical components are designed to withstand a tensile load of 3-1/2 times the safe working limit typically all maxi dub-swivels® are built with individually assigned serial numbers and complete material traceability for every component web site www.dcddesign.com toll e-mail sales@dcddesign.com free 1-888-swivels 794-8357 604-232-4445 604-232-4446 sales@dcddesign.com tel fax e-mail maxi dub-swivel maxiadub-swivel® rigs type 1 pi box clevis for maxi ® the increased range of maxi-rig swivels is designed to rigs type 1 api box clevis for maxibetter fit the capacities of the most common rig the load range of maxi-rig swivels is designed to fit the capacities of the most common type 1 swivels offer an api box configurations may be end and clevis connection at rig manufacturers other threadconnection at the leading availableaas a special order the trailing end the manufactures this series of swivels is designed with service in mind the seal cover is removable and this special be replaced in with service in mind the seal cover disassembly dcd has a all seals can series is designedthe field without need for major is removable and all seals can be replaced in the authorized facility major disassembly factory service repairs as a to of a factory field without need for for complete assessments and can be scheduledpartkeep the maxi-dub swivel® running smoothly this preventative keep the swivel operating longer preventative maintenance program that willmaintenance will keep the swivel operating longer rigid connection allows more straight forward pushback but it also places a greater side load on the swivel toll free 1-888-swivels 794-8357 tel 604-232-4445 fax 604-232-4446 part no part safe 400 110 ultimate tonbox 4-1/2 a 10-3/4 number working ton b 00508-1110 load thread api 100 273 mm if limit tonne 360 tonne 00508-1110 00508-1165 safe working limit ultimate load box thread abcdef 2-7/8 g 72 mm 76 mm g 35 h h 7-1/2 j j net 6-5/8 weight 420 lb 570 lb 258 kg 383 kg 774 kg 770 kg 152 mm 165 mm 178 mm 6 c 3-1/4 2-1/2 4-3/4 d e f 83 mm 89 mm 64 mm 76 mm 89 mm 121 mm 140 mm 165 mm 889 mm 965 mm 7-7/16 38 189mm 190 mm 190 mm 209 mm 234 mm 9-1/4 8-1/2 225 mm 6-5/8 7-1/2 169mm weight 190 kg 169 mm 169 mm 196 mm 420 lb 6-5/8 190 kg 110 ton 400 10-3/4 6 3-1/4 2-1/2 2-7/8 165 ton ton ton4-1/2 4-1/2 10-3/4 6-1/2 3-1/2 600 3 4-3/4 5-1/2 100 tonne 360 tonne if api 273mm 152mm 83mm 64mm 121mm 72mm 00508-1165 165 ton 600 ton 4-1/2 10-3/4 6-1/2 220 540 750 if 12-1/2 150 tonne ton tonne ton api6-5/8 273mm 165mm 150 tonne 200 tonne 540 tonne 680 tonne if api 273 mm 318 mm 3 35 889mm hdd tools 220 ton 00508-1220 200 tonne 00508-1350 00508-1351 00508-1220 00508-1350 3-1/2 7 89mm 350 ton 1250 ton 6-5/8 00508-1351 ton 350 1250 ton 6-5/8 16 320 tonne 320 mm mm mm 350 ton tonne ton tonne 1250 1130 7-5/8reg api 16 406 mm 9 229 mm 127 4-1/2 114 8-1/2 216 4-1/2 114 mm 5 50-11/16 1287 mm 9-1/4 320 tonne 1130 tonne reg api 406mm 229mm 127mm 114mm 216mm 114mm 1287mm 234mm 320 tonne 1130 tonne 350 ton 750 ton 680 tonne 1250 ton 6-5/8 12-1/2 reg api 318mm 7-5/8 reg api 16 16 7 178mm 9 9 4 102mm 102 mm 3 5-1/2 3 4 76mm 3-1/2 140mm6-1/2 76mm 5 5 3-1/2 89mm 4-1/2 4-1/2 6-1/2 165mm 8-1/2 8-1/2 4 102mm 102 mm 38 4 965mm 41-7/8 1064mm 7-7/16 41-7/8 190mm 1064 mm 6-5/8 8-1/4 169mm 7-3/4 196mm 580 lb 7-3/4 260 kg 860 lb 390 kg 846 lb 4-1/2 4-1/2 50-11/16 9-1/4 50-11/16 8-7/8 225mm 8-1/4 209mm 235mm 234 mm 1,690 lb 770 kg 1,690 lb 216 mm 770 kg 9-1/4 1,706 lb 8-1/2 1,690 lb 9-1/4 lb 2,568 lb 2,700 4,120 9-1/4 lb 4,120 lb 1,880 kg 1130 tonne fh api fh api 406mm 9 406 mm 229mm 5 50-11/16 8-7/8 229 mm 127 4-1/2 114 8-1/2 216 4-1/2 114 mm mm mm mm 1287 mm 127mm 114mm 216mm 114mm 1287mm 216mm 500 ton ton ton 7-5/8 19-1/2 10-1/2 5-1/2 5-1/2 9-3/4 5-1/4 55-9/16 500 1750 1750 7-5/8 19-1/2 10-1/2 5-1/2 5-1/2 9-3/4 5-1/4 55-9/16 9-1/4 00508-1500 ton 00508-1500 450 1580 1580 reg reg 495mm495267mm267 mm 140140mm140248mm248133mm133 mm mm mm mm mm 450 tonne tonne tonne tonne api api 140mm 1411mm 1411 mm 234mm 700 ton 2500 2500 7-5/8 23 700 ton ton ton 7-5/8 00508-1700 00508-1700 640 tonne 2270 tonne reg api 584mm 234 mm 234 mm 1,164 kg 235mm 1,230 kg 241 mm 9-1/4 9-1/2 235mm 9-1/4 9-1/4 640 tonne 2270 tonne reg api 584 mm 12-1/2 6-1/2 6-1/2 11-1/2 5-1/2 65-7/16 9-1/2 23 12-1/2 6-1/2 6-1/2 11-1/2 5-1/2 65-7/16 318mm 318 mm 165mm 165 mm 165mm 165 mm 292mm 292 mm 140mm 140 mm 1663mm 1663 mm 241mm 234 mm 1,880 kg maxi dub-swivel® type 7 api pin clevis for maxi rigs us patent 5,529,421 canadian patent 2,109,041 maxi dub-swivel is a registered trade mark

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p. 11

toll tel fax 00508-1500 00508-1700 500 ton 450 tonne 700 ton 640 tonne 1750 ton 1580 tonne 2500 ton 2270 tonne 7-5/8 reg api 7-5/8 reg api 19-1/2 495mm 23 584mm 10-1/2 267mm 12-1/2 318mm 5-1/2 140mm 6-1/2 165mm 5-1/2 140mm 6-1/2 165mm 9-3/4 248mm 11-1/2 292mm 5-1/4 133mm 5-1/2 140mm 55-9/16 1411mm 65-7/16 1663mm 9-1/4 234mm 9-1/2 241mm 9-1/4 235mm 9-1/4 235mm 2,700 lb 1,230 kg 4,120 lb 1,880 kg 11 maxi dub-swivel® type 7 maxi-dub swivels® with an api pin connection to the reamer or hole-opener ahead of the swivel are a special-order option the specifications are identical to the standard type 1 maxi-dub swivels® custom threads are available call for more details type 7 api pin clevis for maxi rigs pullback swivels safe part ultimate working number load safe limit ultimate box part no working load 1750 ton thread 500 ton 00508-7500 limit 450 tonne 1580 tonne 6-5/8 500 ton 700 1750 ton 2500 ton ton 00508-7500 00508-7700 00508-7700 640 tonne 450 tonne tonne 2270 tonne fh api 640 1580 tonne pin thread a 6-5/8 fh api a 19-1/2 495mm b 10-1/2 267mm c d 5-1/2 140mm d e 5-1/2 140mm e f 9-3/4 248mm f g 5-1/4 133mm g h 64-3/4 1645mm h j 12-1/8 308mm j 9-1/4 235mm net weight 2,700 lb 1,230 kg b c weight 19-1/2 6-5/8 23 495 api fh mm 584 mm 10-1/2 23 12-1/2 318 mm 267 mm 584mm 5-1/2 5-1/2 9-3/4 5-1/4 64-3/4 12-1/8 9-1/4 2,700 lb 12-1/2 6-1/2 6-1/2 11-1/2 5-1/2 72-11/16 12-1/8 9-1/4 140 mm 140 mm 248 165mm mm mm 133 292mm 1645 mm 308 mm 235 308mm 318mm 165mm 140mm 1847mm mm 1,230 kg 235mm 165 mm 4,120 lb 1,880 kg 700 ton 2270 tonne 2500 ton 6-5/8 fh api 6-1/2 165 mm 6-1/2 11-1/2 292 mm 140 mm 5-1/2 72-11/16 12-1/8 9-1/4 4,120 lb 1847 mm 308 mm 235 mm 1,880 kg maxi dub-swivel® us patent 5,529,421 canadian patent 2,109,041 ® maxi dub-swivel is a registered trade mark ® special applications call for special solutions type 8 maxi-dub swivels® have been built to customer specifications to fit shackle connections otherwise specifications are identical to the standard type 1 maxi-dub swivels® call for more details web site www.dcddesign.com e-mail sales@dcddesign.com type 8 api box lug for maxi rigs maxi dub-swivel type 8 api box lug for maxi rigs 146mm 140mm oll free 1-888-swivels 794-8357 el 604-232-4445 ax 604-232-4446 1750 19-1/2 6-7/8 5-1/2 5-7/16 7-5/8 7-5/8 1750 ton ton 19-1/2 5-3/4 500 500 ton 00508-8501 ton 00508-8500 450 tonne 1580 tonne reg api 495mm 175mm 138mm 450 tonne 450 tonne 1580 tonne 1580 tonne reg api 495 mm 146 mm 140 mm 138 mm 229mm 444 mm 412mm 229 mm 9 9 9 16-3/16 17-7/16 56-5/16 57-9/16 9-1/4 9-1/4 9-1/4 2,700 lb lb 9-1/4 2,700 1430mmm 234mmmm 235mm mm1,2301,230 kg kg 1461 234 234 00508-8501 500 ton 1750 ton 7-5/8 reg api 19-1/2 495 mm 175 mm 6-7/8 5-7/16 229 mm 16-3/16 412 mm 56-5/16 1430 mm 234 mm 9-1/4 234 mm 9-1/4 2,700 lb 1,230 kg general information these pullback swivels are designed specifically for horizontal directional drilling applications us patent 5,529,421 watch our videos the most important feature of this patented product is the sealing system the multiple sealing stages become progressively finer so that a simple oil seal is not required to keep out sand and other coarse particles which can easily destroy such a seal dcd starts with a gap seal that keeps out the larger particles then a mechanical seal with lapped steel rings rotating against each other this seal is designed for use in such applications as cement mixers or canadian patent 2,109,041 maxi dub-swivel is a registered trade mark hdd tools part no working a 00508-8500 500 ton load 1750 ton thread7-5/8 limit tonne 1580 tonne reg api 450 safe ultimate pin part working load thread number safe limit ultimate box a 19-1/2 495mm bcde 17-7/16 444mm f 57-9/16 1461mm g 9-1/2 241mm h net weight b 5-3/4 c5-1/2 d 9 229mm e f g 9-1/4 235mm h 2,700 lb 1,230 kg weight toll free 1-888-swivels 794-8357 tel 604-232-4445 fax 604-232-4446 e-mail sales@dcddesign.com web site www.dcddesign.com type 7 api pin clevis for maxi rigs maxi dub-swivel®

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p. 12

12 clevis pin web site www.dcddesign.com 00000 series all clevis pins are manufactured from heat treated 416 stainless steel to provide superior strength and wear hardness is between 37-40 rc the dcd clevis pin is a shouldered type of pin rather than a simple straight pin without any head this design greatly improves the strength of the clevis by not allowing side loads to spread the clevis opening the clevis and pin are precision machined so that both surfaces contact simultaneously and therefore lock in place when screwed tight tensile loads are carried by the pin shoulder and transferred to the swivel body and therefore no tensile load is carried by the thread the hardened clevis pin also resists wear much better than conventional clevis pins during operation there is a constant rubbing between the surface of the clevis pin and the attached item a hard surface decreases the wear on the pin as well as increasing the strength of the pin finally the larger diameter of the shoulder will decrease wear on the attached item if this happened to be a wire rope for example a conventional pin would cause that rope to bend in a very tight radius affecting the life of each strand the larger dcd pins increase that radius and also increase the life of the wire products 1-1/4 diameter and less are supplied with slotted clevis pins those greater than 1-1/4 are supplied with hexagon socket clevis pins this is based on consumer preference either slotted or hexagon pins are available for most sizes but must be requested at time of ordering if not standard because the dcd clevis pin is a precision machined product specifically designed to fit the clevis field substitution with any other pins is not recommended doing so may cause serious danger to operators and equipment and will immediately void any warranty or liability for the product all clevis pin kits contain 2 pins toll free 1-888-swivels 794-8357 tel 604-232-4445 fax 604-232-4446 e-mail sales@dcddesign.com slotted part no hexagon part no 00010-hex 00015-hex 00020-hex 00025-hex 00025-hex 00030-hex 00035-hex 00037-hex 00040-hex 00045-hex 00050-hex hex key size n/a a 5/8 7/8 1 1-1/4 1-3/8 1-1/2 1-5/8 2 2-1/4 2-3/8 3 3-3/4 b 9/32 3/8 13/32 17/32 9/16 19/32 11/16 25/32 7/8 1-1/32 1-3/16 1-1/2 c 3/16 5/16 3/8 13/32 1/2 1/2 5/8 11/16 3/4 7/8 1-1/8 1-1/4 d 11/16 31/32 1-3/32 1-9/32 1-3/8 1-9/16 1-23/32 2-1/16 2-3/8 2-25/32 3-5/8 4-1/4 e 1/4 7/16 1/2 17/32 5/8 11/16 3/4 15/16 1-1/8 1-3/16 1-1/2 1-7/8 f 11/32 3/8 13/32 9/16 1/2 5/8 21/32 25/32 3/4 1-5/32 1-9/16 1-3/4 swivels connectors 00005-slt 00010-slt 00015-slt 00020-slt 00025-slt 00025-slt 00030-slt 00035-slt 7/32 1/4 1/4 5/16 5/16 3/8 3/8 3/8 3/8 3/8 1/2 darker shaded part numbers indicate standard clevis pin type supplied in most products.

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p. 13

13 line swivel dcd line swivels are typically constructed with a thrust bearing for tensile load and a radial bearing for bending load they combine a high safe working load with a compact design all sizes incorporate an oil seal and are manufactured from high strength stainless steel dcd locking line swivels are typically constructed with a bronze thrust bearing for tensile load and a radial bearing for bending load the bronze bearing will rotate up to a portion of the safe working load before locking once past this point then rotation will only occur when pulling tension is relieved sizes 00505-020 and larger are supplied with a grease point for lubrication this is particularly useful in overhead applications where high speed rotation is possible all sizes of both types are pull tested to verify the 3:1 safety factor and all swivelling sizes are fully capable of rotation at full working load test certificates are available upon request sizes 00505-025 and larger are supplied with hexagon clevis pins smaller sizes have slotted clevis pins a metric 5 kn size 00506-008 with slotted clevis pins is also available contact dcd design for other metric equivalents under no circumstances should alternate clevis pins be used permanent peen marking is now standard on all line swivels and material traceability for all batches produced web site www.dcddesign.com b 9/32 3/8 13/32 17/32 9/16 19/32 11/16 25/32 1-1/32 1-1/32 1-3/16 1-1/2 c 3/16 5/16 3/8 13/32 1/2 1/2 5/8 11/16 7/8 7/8 1-1/8 1-1/4 d 2-1/2 3-3/8 3-7/8 4-3/4 5-1/8 5-5/8 6 7 10-5/16 10-5/16 13-3/4 15-9/16 weight 0.12 lb 0.32 lb 0.51 lb 1.0 lb 1.4 lb 1.8 lb 2.1 lb 3.9 lb 8.2 lb 8.3 lb 18 lb 34 lb replacement clevis pin 00010-slt 00015-slt 00020-slt 00025-hex 00025-hex 00030-hex 00035-hex 00040-hex 00040-hex 00045-hex 00050-hex 00505/00505a series note line swivels are not designed to run around bull wheels and severe damage or injury may be incurred if this is done part no 00505-005 00505-010 00505-015 00505-020 00505-025 00505-027 00505-030 00505-035 00505-040 00505-041 00505-045 00505-050 locking part no 00505-010a 00505-015a 00505-020a 00505-025a 00505-027a 00505-030a 00505-035a 3:1 safe working load 750 lb 2,250 lb 3,500 lb 5,000 lb 7,000 lb 9,000 lb 10,000 lb 15,000 lb 25,000 lb 30,000 lb 50,000 lb 62,500 lb 5:1 safe working load 450 lb 1,350 lb 2,100 lb 3,000 lb 4,200 lb 5,400 lb 6,000 lb 9,000 lb 15,000 lb 18,000 lb 30,000 lb 37,500 lb a 5/8 7/8 1 1-1/4 1-3/8 1-1/2 1-5/8 2 2-3/8 2-3/8 3 3-3/4 these swivels are made from alloy steel with a black oxide finish all others are stainless steel swivels connectors 00005-slt toll free 1-888-swivels 794-8357 tel 604-232-4445 fax 604-232-4446 e-mail sales@dcddesign.com

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p. 14

14 can-linktm connector web site www.dcddesign.com 00520 series the 00520 connector is used to connect two items with lugs or wire loop fittings a common use is to connect a wire mesh grip to the pulling wire the connectors are manufactured from high strength stainless steel with hardened clevis pins the two smaller sizes have slotted clevis pins while the larger sizes have hexagon clevis pins for clevis detail and pin replacement see catalog sheet series 00000 part no 00520-010 00520-020 00520-027 00520-035 3:1 safe working load 2,500 lb 5,000 lb 9,000 lb 15,000 lb a 7/8 1-1/4 1-1/2 2 b 3/8 17/32 19/32 25/32 c 5/16 13/32 1/2 11/16 d 2-1/8 2-7/8 3-3/8 4-9/16 weight 0.17 lb 0.46 lb 0.73 lb 2.0 lb toll free 1-888-swivels 794-8357 tel 604-232-4445 fax 604-232-4446 e-mail sales@dcddesign.com rope to rope connector 00521 series this product is used to connect two ropes of up to 7/8 diameter the entire product including sheaves is manufactured from stainless steel replacement sheaves are available by contacting the customer service department the sheaves run on standard dcd clevis pins which are also available as spares see series 00000 this product is available only in the one size since it can also easily be used for smaller rope sizes part no 00521-035 3:1 safe working load 15,000 lb max rope dia 7/8 a 2 b 15/16 c 11/16 d 5-1/2 weight 2.7 lb swivels connectors rope to swivel connector 00522 series this product is used to connect a swivel to pulling rope the entire product including sheave is manufactured from stainless steel replacement sheaves are available by contacting the customer service department the sheaves run on standard dcd clevis pins which are also available as spares see series 00000 part no 00522-025 00522-025a 00522-035 00522-035a 15,000 lb 7/8 2 3:1 safe working load 7,000 lb max rope dia 7/8 a 2 b 15/16 c 11/16 d 5-5/16 e 1/2 f 17/32 weight 2.1 lb 1.8 lb 3/4 2.3 lb 2.0 lb fits line swivel 00505-020 00505-025 00505-027 00505-030 00505-035 same as above without sheave 15/16 11/16 5-3/8 21/32 same as above without sheave

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p. 15

15 breakaway connectors these products are designed to protect polyethylene ducting from overload during installation by directional drilling and are used between the pullback swivel and the duct puller the connectors are a three part product held together by a group of pins the pins are designed to break in tension at a specific load the assembly of the connector is completed by using one or more of the breakaway pins the sum of the values of the pins is the value at which the connector will come apart if a single 1,000 lb pin is used the connector will come apart at 1,000 lbs if 3 pins of the same value were used the connector would come apart at 3,000 lbs different pin values can be mixed and matched to create a number of different values all in the same connector metric pins are also available see following pages for pin combinations the connectors are available in two sizes the smaller unit covers values from 750 lbs up to 12,500 lbs 300 kg-6,000 kg and the larger unit covers values from 6,000 lbs up to 45,000 lbs 3,000 kg-20,000 kg 00560-010 00560-010 00560-020 watch our videos connector part no 00560-010 00560-020 a 2-1/2 3-3/4 b 1 1-1/2 c 11/16 1 d 6-1/2 12 e 3/4 7/8 weight 4 lb 15 lb replacement clevis pin kit 00035-hex 00508-p010 00560-020 00560-010 breakaway pins pins with pound break loads breakaway pin kit 5 pins kit 00565-075 00565-100 00565-150 00565-200 00565-250 break value 5 750 lb 1,000 lb 1,500 lb 2,000 lb 2,500 lb color code yellow orange red blue green pins with kilogram break loads breakaway pin kit 5 pins kit 00566-030 00566-040 00566-050 00566-100 00566-120 break value 5 300 kg 400 kg 500 kg 1,000 kg 1,200 kg color code white turquoise purple black beige 00560-020 breakaway pins pins with pound break loads breakaway pin kit 5 pins kit 00565-300 00565-600 00565-700 00565-800 00565-900 break value 5 3,000 lb 6,000 lb 7,000 lb 8,000 lb 9,000 lb color code yellow orange red blue green pins with kilogram break loads breakaway pin kit 5 pins kit 00566-200 00566-250 00566-300 00566-350 00566-400 break value 5 2,000 kg 2,500 kg 3,000 kg 3,500 kg 4,000 kg color code white beige turquoise purple black originally the dcd breakaway connectors were used by contractors installing gas ducting where it is critical to protect the duct from overload during installation many utilities now require the use of a breakaway connector to ensure the final integrity of the ducting use of the breakaway connectors and swivels has expanded over the years to include fiber-optic pulling and line-stringing and has been incorporated into some innovative marine and vehicular towing applications the versatility of this product is its main feature it can easily be reset from one value to another allowing the same tool to be used for installation of many different duct sizes each requiring different load settings us patent 5,599,129 canadian patent 2,153,743 swivels connectors toll free 1-888-swivels 794-8357 tel 604-232-4445 fax 604-232-4446 e-mail sales@dcddesign.com web site www.dcddesign.com 00560 series

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