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2011 catalog #180 6620 mcmillan way richmond bc canada v6w1j7 604.232.4445 1.888.swivels 794.8357 fax 604.232.4446 sales@dcddesign.com www.dcddesign.com cable puller section

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dcd design manufacturing ltd at dcd design manufacturing ltd we produce high quality cable installation directional drilling and overhead line stringing tools dcd design is driven by our customers needs and by our own commitment to service those customers every effort is made to provide customers with the product they need when they need it we maintain our inventory levels to satisfy 99 of orders without delay and 90 of orders are shipped on the same day from our integrated sales and engineering office we offer the fastest turn-around in the industry to meet your shipping deadlines we are constantly working to supply a high-quality product at a competitive price and to this end all our products are fully tested and come with a six-month guarantee 90 days for horizontal directional drilling products on november 10 2009 we became iso 9001:2008 certified and this emphasizes our commitment to superior product quality and customer service utilities contractors distributors and competitors alike recognize the high standards set by our customer service and the products we manufacture customers realize that help with field problems the ability to react to a new need and that extra effort required to help get the job done are all part of the dcd commitment product categories hdd swivels wire mesh connectors grips dcd cable installation tools cable pulling eyes duct installation proofing manhole tools cable pulling lubricant cable pullers duct rodders line blowing overhead products this 2011 catalog combines our cable installation and overhead tools with our horizontal directional drilling catalog to give our customers a single point of reference for all their utility installation requirements overhead underground through ductwork or dirt ­ dcd design has a tool for your application dcd design has been producing cable installation tools since 1986 and we have expanded our selection in recent years to include manhole tools cable blowing projectiles and the revolutionary tube-lube 326 cable pulling lubricant our distinctive stainless steel line swivels offer the most standard features of any overhead or underground line stringing swivels and our unique power-grips have been applied internationally to off-shore wind turbine cable installations the dcd dub-swivels and maxi dub-swivels are a benchmark in the horizontal directional drilling industry we patented the harsh environment swivel in 1996 and we ve delivered thousands of quality products since then when a pullback went smoothly a dub-swivel was there connecting the drill string to the final product and most recently the overhead tools division has brought the lineman and eagle lashers to dcd design since the 1940 s the neale and cable spinning equipment company were producing aerial cable lashers for telecom and power applications dcd design continues the tradition with the proven lineman lasher and the advanced eagle lasher.

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series number 00503 00504 00508 00508 index product description dub lite® swivel dub lite® swivel specialty type dub® swivel maxi dub® swivel page 2 4 5 8 series number 32000 32900 32300 32600 32460 32650 32655 32510 32550 32700 35000 35100 35200 35300 00510 40000 51000 52000 52500 53500 54000 56000 56500 57000-57170 57500 60000 product description sheaves quadrants hangers cable rope guides meter box puller cable separators entry bells manhole brace lubricants tube-lube® 326 lubricants applicators lubricants tube-lube® 336 lubricants tube-lube® 346 lube spreader cable puller accessories page 44-45 46-47 48 48 49 50 51 52 53 54 54 55-59 61 61 62 62 63 63 64 65-67 68 68 hdd manhole tools 00000 00505 00520 00521 00522 00560 00565 00566 clevis pins detail line swivel connector can-linktm clevis connector rope to rope connector rope to swivel breakaway connector breakaway pins breakaway pin configurations 00530 min-e-maxtm breakaway connector 00550 breakaway swivel 00535 00555 breakaway pins 00652 00653 connector eye to eye/clevis 00654 00655 connector shackles 00656 connector chain link connector quick link 00660 23000 wire rope bridle sling swivels connectors 10 11 12 12 12 13 13 14-15 16 16 16 17 17 17 18 18 cable pulling lubricants tuf-lugger duct rodders accessories 00501 wire grip swivel 20 00661 00697 wire mesh grips pulling 20-23 24-27 00800 00831 wire mesh grips support multiple cable installation selection guide 28 pulling support grips fish rod 1/8 dia reel rod detectable rod 3/16 dia tuf rod 1/4 dia ruf rod detectable rod 5/16 dia ruf rod 3/8 dia ruf rod detectable rod 7/16 dia ruf rod 1/2 dia duct rodder accessories hand rodder accessories wire mesh grips duct rodders 00760 00770 00905 00925 24000 24100 24200 24300 24500 25000 mighty eye combo kit pulling eye swivel grip pulling eye lug pulling eye clevis eye multiplex pushing pulling eyes pulling eye mini grip pulling harness cable pulling eyes 29 30 32 33 34 35 36 36 58400 58410 58230-58335 58000 58100 58200 58500 61100 61700 61400 62000-63000 61000-61040 power blower hose seal offs line blowing projectiles control valve innerduct seals duct seals pull tape model q lasher eagle lasher lineman lasher overhead products lashing wire line blowing equipment 69 70 70-71 72 72 73 74 75 75 76 76-78 79 00604 00605 00615 00600 00619 00620 00621 00650 00651 08000 08100 08450 08400 08500 duct installation proofing overhead products innerduct pulling eye lug innerduct pulling eye clevis innerduct pulling eye swivel clevis duct puller vibratory plow-grip duct puller poly puller duct puller standard duct puller deluxe sealed duct puller o-ring replacement guide duct brush spiral duct brush heavy duty test slug duct checker steel duct checker polyurethane 37 37 37 38 38 39 40 41 42 42 42 43 43

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55 web site www.dcddesign.com tuf-luggertm 40000 series the dcd tuf-lugger tm is a cable puller that is designed to accommodate most pulling requirements up to a 6500 lbs load the unit is fully assembled and is mounted on four wheels making it portable and easy to move into any pulling location the tuf-luggertm is driven by a removable power pack which can also be used for other applications the power pack is fitted with a load indicator as well as a feed-out sheave which allows the operator to stand clear of the line of pull there are two arms which combine to allow access to both overhead and underground ducting toll free 1-888-swivels 794-8357 tel 604-232-4445 fax 604-232-4446 e-mail sales@dcddesign.com basic specifications · 2-speed operation low speed 6500 lb max ­ 7.7 ft/min 4000 lb continuous ­ 9.5 ft /min high speed · power reqmnt · duct guides 3250 lb max ­ 15.8 ft/min 2000 lb continuous ­ 19 ft/min 115v 10 amp standard 2 3 3-1/2 4 optional 2-1/2 5 6 tuf-luggertm in action using the manhole adapter · max height reach 6.5 ft standard standout features · · · · · · · · · · · duct guides are open on one side allowing quick and easy removal of pulling rope or cable high speed to low speed at the flick of a switch ­ no clutch to change no field assembly ­ roll it in ­ roll it out the boom can be extended from 2 ft up to 14 ft simply by substituting lengths of 2 rigid conduit which can be bought locally by any contractor and easily installed universal extension available to access difficult manhole locations manhole adapter available for pulling from outside the manhole requires 6 duct guide floor mounting frame available deflector sheave positioned to allow the operator to stand out of the pull line and still apply tension to the rope as it leaves the windlass duct guides can be indexed at 7-1/2 degree increments for greater adjustment pulling force indicator based on current consumed is standard well balanced design allows for easy fold down of unit for pushing or pulling by hand a minimum amount of force is required to tip the unit onto two wheels for steering or turning in tight areas optional load monitor system lms clamps directly onto bolt holes in top of gearbox simply plugs in to existing outlet on gearbox for power supply panel-box pull down no separate running line tension meter is required simple field assembly for load sensor to existing housing load sensor is hard wired to monitor monitor includes outlet for chart recorder optional panel-box pull up cable pullers · watch our videos!

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56 40000 series the basic unit includes a load meter foot-pedal start/stop switch 4 duct guides to suit 2 3 3-1/2 4 sched 40 duct and steel tool box carrying case part no 40000-000 40000-001 description tuf-luggertm cable pulling device 110 v 10 amp voltage converter 220 v to 110 v 3,000 watts weight 265 lb 27 lb note this product is not to be used for any purpose other than pulling cable through conduit a duct guide must always be used in order to lock the unit into position ­ without this it is possible or likely that the entire unit will lift off the floor and may cause damage or severe injury the basic tuf-luggertm has many features not normally found on this type of puller rope deflector sheave in the event that the rope should break the tension in the rope could cause severe injury ­ with the deflector sheave the operator may stand well clear of the pulling equipment and in particular the line of pull open sided duct guides these allow insertion or removal from the pull at any time it should also be noted that the sheave is positioned immediately above the duct guide always ensuring that the rope or cable does not drag along the edge of the duct the open side also allows positioning of the duct guide right up against a wall or junction box extendable arms the outer beam of the tuf-luggertm is made up of 2 schedule 40 aluminum pipe this or steel pipe is readily available at any hardware store so it is very easy for the user to simply buy two lengths of pipe and make up his own extension to reach up to higher locations or into manholes etc high to low speed at the flick of a switch the dcd puller has an automatic clutch the change from high to low speed is achieved by simply stopping the motor flick the convenient hi/lo switch to the desired position and resuming operation the capped electrical outlet on the top of the housing is for future addition of the load monitoring system when added this system draws it s power through this outlet and requires no additional power source fine indexing the duct guides can be indexed in 7-1/2 degree increments in order to allow better alignment with the duct opening in addition there are 2 separate pins that hold the duct guide in position they are short pins located from either side to allow unimpeded passage of the rope or cable all the above features are standard but there is more ­ chrome plated shafts and iron-bronze bushings on all sheaves brass serial number plate on every unit prepared mounting for the load monitoring system fully enclosed electrical box heavy duty chains on the sprocket drives built-in load indicator standard powder coated paintwork stainless steel securing pins at all elbows and more pull-box underhand pull-box overhand cable pullers toll free 1-888-swivels 794-8357 tel 604-232-4445 fax 604-232-4446 e-mail sales@dcddesign.com web site www.dcddesign.com tuf-luggertm

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57 web site www.dcddesign.com tuf-luggertm power pack assembly 40000-100 series the power pack is a completely self-contained mechanism that actually does all the pulling for the tufluggertm the 2 speed motor power cord and foot switch are all attached to the power pack as well as the capstan and feed-out sheave there are two mounting points suitable for mounting the power pack to either the tuf-luggertm frame or to the floor mount frame sold separately all pulling and power specifications for power pack are as described above for the tuf-luggertm unit part no 40000-100 description power pack 110 v 10 amp weight 120 lb toll free 1-888-swivels 794-8357 tel 604-232-4445 fax 604-232-4446 e-mail sales@dcddesign.com warning under no circumstances should the power pack be used as a lifting device it is also dangerous to attempt any kind of pulling while the power pack is unsecured to either the tuf-luggertm or to the floor mount frame load monitor system lms 40000-200 series the load monitor system is a self-contained package that will accurately determine pulling loads within 10 it features a digital readout and is factory set to readout load values from zero up to 6500 lbs there are audible alarms for both high and low speeds ­ these can be switched off if the user prefers not to use this feature part no 40000-200 description load monitor system weight 5 lb the load cell is hard wired to the readout unit assembly to the tuf-luggertm is straightforward the location for the load cell is immediately in front of the power pack and assembly only requires locating the unit and tightening of 2 locknuts the lms unit itself is mounted on top of the power pack simple removal of the cover allows access to 2 securing bolts for attachment the cover is then replaced and the electrical supply for the lms unit is provided by the covered outlet plug in the top of the power pack adjacent to the lms location no separate supply is required total installation time for the lms is approximately half an hour the installation is now permanent and removal is not required for transporting or any other reason note also that the lms unit is fitted with an audible alarm and a data sender for optional use of a data recorder this is not supplied with the unit cable pullers horizontal low pull vertical pull up

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58 web site www.dcddesign.com tuf-luggertm manhole adapter 40000-300 series the manhole adapter is designed to straddle the open manhole and provide an anchor point for the tuf-luggertm the manhole adapter will work with manholes from 18 to 36 and has two tabs that locate inside the manhole for safety these are easily adjustable without the need for any tools or wrenches the bridge through which the cable is pulled slides easily along the length of the adapter allowing easy positioning to match the cable location in the event of difficulties during the pull the entire unit can be assembled around or removed from already positioned pull rope or cable the unit is mostly aluminum and is lightweight and easy to handle a 6 duct guide 40010-600 not included must be used to locate the tufluggertm in the manhole adapter part no 40000-300 description manhole adapter weight 63 lb floor mounting frame 40000-400 series the floor mount frame is designed to be secured to a concrete floor and provide an anchor point for the power pack the construction is simple and assembly of the power pack takes only minutes caution must always be exercised to use the correct securing bolts 5/8 hilti bolts or equivalent and to install them as per the manufacturer s recommendations part no 40000-400 description floor mounting frame weight 19 lb universal extension 40000-500 series the universal extension frame is designed to get to those really hard to reach corners and still be able to locate the duct guide squarely into the ducting it mounts directly onto the end of the standard tuf-luggertm with all the existing hardware that comes with the tuf-luggertm the unit has the ability to be rotated 90 degrees in either direction thus giving total flexibility inside a manhole to reach any location the universal extension is provided with short aluminum tubes but it is likely that they will not be suitable for all applications it is up to the contractor to obtain 2 pipes of a length to suit any particular application the outboard end of the extension is identical to that of the tuf-luggertm thus allowing the normal use of the duct guides it is possible to assemble more than one of these extensions such that when coupled together they provide the ability to fully turn a corner care must be taken when assembling this extension because until load is put onto the tuf-luggertm the entire unit will be very unstable ­ once load is applied all the arms will tighten up under the tension and it will again become stable part no 40000-500 description universal extension weight 43 lb cable pullers toll free 1-888-swivels 794-8357 tel 604-232-4445 fax 604-232-4446 e-mail sales@dcddesign.com

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59 web site www.dcddesign.com tuf-luggertm duct guides 40010 series the duct guides are designed to locate inside the ducting and provide an anchor point for the tuf-luggertm to pull against each tuf-luggertm is provided with the duct guides marked with an these and all other units are also available individually each duct guide has mounting holes for attachment to the last sheave on the tuf-luggertm the assembly of the duct guide to the tuf-luggertm is reversed for upward direction as opposed to downward direction each unit also has a pair of holes used for indexing the position of the guide in increments of 7-1/2 degrees all dcd duct guides are open on one side to allow easy installation or removal without feeding over the cable or pulling rope part no 40010-200 40010-250 40010-300 40010-350 40010-400 40010-500 40010-600 description duct guide-2 duct guide-2-1/2 duct guide-3 duct guide-3-1/2 duct guide-4 duct guide-5 duct guide-6 weight 5.23 lb 5.31 lb 5.60 lb 5.94 lb 6.28 lb 8.23 lb 8.5 lb toll free 1-888-swivels 794-8357 tel 604-232-4445 fax 604-232-4446 e-mail sales@dcddesign.com note items marked are included with tuf-luggertm 40000-000 horizontal high pull cable pullers watch our videos!

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terms conditions general terms shipping terms · · · shipments to the usa shipments within canada · · · all pricing is fob blaine washington there are no duties or taxes to be added to the prices shown standard dcd shipping policy is that freight will be prepaid and added to the invoice unless otherwise stated on the customer order contact dcd for free freight policy all pricing is fob richmond bc taxes will be added as per your jurisdiction freight will be prepaid and added to the invoice unless otherwise stated on the customer order all pricing is fob richmond bc applicable duties and/or taxes may be added to the prices shown freight will be prepaid and added to the invoice unless otherwise stated on the customer order a handling fee of $25.00 may be added to all orders under $100 net value loss or damage in transit are the responsibilty of the carrier any claim should be filed with the delivering transport company prices are subject to change without notice all orders subject to acceptance at the factory we reserve the right to invoice prices in effect at time of shipment product returns will only be authorized within 6 months of invoiced date all returned product must have a returned material authorization rma number assigned by the factory for all returns contact the office for shipping instructions all product returns must have freight prepaid no collect shipments will be accepted all returned product is subject to a minimum 25 re-stocking charge only product in as new condition will be accepted if product is damaged or not in original packaging a higher re-stocking charge may be assessed credit will be issued for product returns against replacement or future orders only under no circumstances will dcd offer cash refunds for product being returned for service or repair after receiving the product dcd will submit a quotation for the repair work this must be authorized by the customer prior to the work being commenced shipments outside north america · minimum order · loss or damage · prices · returned goods information · · · · · ·

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limited warranty dcd design manufacturing ltd extends the following warranty to the original purchaser of these goods for use subject to the qualifications indicated dcd design manufacturing ltd warrants to the above party for use that the goods or any component thereof manufactured by dcd design will be free from defects in workmanship for a period of 1 year from the date of purchase provided such goods are installed maintained and used in accordance with dcd design manufacturing s written instructions the following is the limited warranty policy for dcd design manufacturing ltd dcd as it pertains to all products in this catalog shipped to any market place including usa europe or elsewhere unless otherwise specified on any given order 1 dcd warrants only that all products supplied by them will be free of defects in design material or workmanship and will conform to dcd s published configurations and specifications therefore 2 this limited warranty shall be effective for a period of 6 months from the final delivery of the product either by dcd or a distributor to the end user for all cable installation products and for a period of 3 months for directional drilling swivels and duct pullers 3 upon receipt of written notice from the distributor or customer within the said 6 month period of any such defect dcd shall promptly repair or replace the defective product without charge to distributor or customer or at the sole discretion of dcd may refund the price paid by the distributor for such defective product provided it is clearly shown that such defects were caused by poor design workmanship or materials it is understood that the environment in which these products are used may be extremely hazardous and damage or excessive wear to the product can be caused by any one of many known or unknown elements this warranty will not be in effect if an unreasonable amount of damage or wear or careless use of the product is found to be the cause of the defect 4 all other warranties either express or implied for this product including but not limited to any implied warranties of merchantability and fitness for a particular purpose are hereby disclaimed if this product is not free of defects as warranted in paragraph 1 above your sole and exclusive remedy shall be repair replacement or refund as provided in paragraph 3 above in no event shall dcd or any of its authorized distributors be liable to any distributor or customer or any third party for any damages in excess of the purchase price of the product this limitation applies to damages of any kind including direct or indirect damages lost profits lost savings or other special consequential or incidental damages whether for breach of contract tort or otherwise or whether arising out of the use of or inability to use such product even if dcd or an authorized distributor has been advised of the possibility of such damages or of any claim by any other party the foregoing limitation of liability applies to dcd and all authorized distributors and is required to be and will be deemed to be included in any warranty express or implied provided by such authorized distributors important all dcd products are designed and manufactured in a manner to satisfy both the design requirements and claimed capacities at no time should any product be modified neither should any replacement parts not supplied and approved by dcd design manufacturing ltd be used on dcd products such instances as using a standard hexagon bolt in place of a specially designed clevis pin can result in damage to the product and/or to property and may result in severe injury or death to operators or persons near by in any such instances the terms of this warranty will be voided and dcd will accept no responsibility for product failure or personal injury.

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#180 6620 mcmillan way richmond bc canada v6w1j7 604.232.4445 1.888.swivels 794.8357 fax 604.232.4446 sales@dcddesign.com www.dcddesign.com

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