MULTI-MASTER CATALOG 2016

 

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Indexable Solid Carbide Endmills for Cost Savings. No Setup Time. No Machine Downtime.

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40,000 Indexable Solid Carbide Endmill Options www.iscar.com

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Your User-Friendly Way ISCAR IBAQUS APP Your Technical Mentor • • • • • • • ITA (Iscar Tool Advisor) CMS electronic catalog Interactive catalog for tablets Insert converter Product ID Machining calculator YouTube Tech Talks Your Tool Advisor Genius • ITA is the optimal tool advisor based on application parameters and available machine power • 3 tool options, up to 25 alternative solutions • Cutting data • Power consumption • Cutting time, metal removal rates • Engineering support and more

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to Connect with ISCAR ISCAR CMS APP ISCAR’sComplete Machining Solutions Catalogs User-friendly app Online interfaceupdates Web viewer at ISCAR’s website Machining Cloud APP BUILD your Cutting Tool Assemblies with IQ Cloud It’s Quick and Easy! • IQ CLOUD is available through the Machining Cloud app • Designed for use on desktop computers and popular tablets • Enables programmers to build and download 3D assembly models www.iscar.com

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M n gin M A e e U Pe LTI XIM red rfo -M f rm AS UM or an TE ce R E Interchangeable Heads for a Variety of Milling Applications MULTI-MASTER is a family of tools with shanks and unique interchangeable heads for a variety of milling applications, including ball nose, straight shoulder, and slitting applications. Indexing is fast and convenient due to the threaded connection. Since the tool is not removed from the machine, there is no setup time for head replacement. and IC903 (submicron substrates with PVD TiAlN coating) enabling high speed machining with excellent toughness and wear resistance. Slot milling and grooving were designed for precision circular grooves for O-rings and retaining clips, as well as thread milling applications. The MULTI-MASTER system is essential for die and mold production with its long shank options and a high degree of machining efficiency. ISCAR’s MULTI-MASTER can reduce your production costs through increased production efficiency. MULTI-MASTER is a high-tech substitute for HSS and solid carbide milling cutters. Excellent repeatability is now possible and resharpening of tools is no longer needed. MULTI-MASTER milling heads feature advanced pressed geometries with sharp ground cutting edges. End milling heads are available in ISCAR grades IC908 2 ISCAR

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for d re M ee MU TER e gin I AS nc En AX I-M ma M ULT rfor M Pe USER GUIDE MULTI-MASTER Endmill Heads MULTI-MASTER is a family of tools with shanks and interchangeable cutting heads for a variety of machining applications: milling, countersinking, spot and center drilling, and slitting. A MULTI-MASTER head has a cutting part and a back connection with the external thread and the taper, which screws into a shank with the corresponding internal thread and the taper until final securing when the back face of the head cutting part will contact the face of the shank. This principle of coupling ensures strength and rigid clamping of a wide range of the interchangeable heads. The MULTI-MASTER tools meet the requirements of high accuracy because the head geometry is finished by precise grinding and the connection guarantees high concentricity within very close limits. The tools are simple-to-operate because the heads are quickly replaced by easy rotation of an applied key. Moreover, they answer to strict requirements of repeatability, and thus, replacement of the heads does not require additional adjustment. The MULTI-MASTER family features a large variety of heads, shanks and extensions. The basic concept is, when a shank can carry heads of different shapes and accuracy, this allows dramatic increase of tool versatility and will diminish needs for special tools. A large stock of tools is not necessary. Resharpening of tools is no longer needed, because a worn-out cutting head is simply replaced. The family renders a possibility of numerous tools by an unlimited combination of the heads and the shanks, and therefore, excellently answers the demands of die and mold making and reduces procurement cost. No setup time advantages Repeatability of an assembled mechanical system with interchangeable elements means that a key parameter of the system remains in agreed limits in case of replacing an interchangeable element of the same type. For the standard MULTI-MASTER tools, repeatability in tool length is about 0.04 mm for the milling heads of normal accuracy and about 0.02 mm for the precise milling heads. That is why there is no need for additional adjustment in tool length after replacing a head; and the head can be replaced when a shank remains clamped in a machine tool spindle without new presetting. No setup time for replacement considerably cuts cycle time and is a good source for increasing productivity. Indexable solid carbide tools The endmills that are assembled from the MULTI-MASTER heads and shanks open 3 doors to saving money and improving productivity. MULTI-MASTER modular tools, which are neither solid carbide nor indexable tools in a popular sense, lay in the intermediate field between them. Having a replaceable solid carbide cutting part they relate to a new type of cutting tools: indexable solid tools, unlikely as it may seem with the combination of the words “indexable” and “solid”. 3

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Indexable Solid Carbide Milling Heads Table of Contents Type Helix Angle No. of Flutes Diameter Range 8-20 Remarks Page MM HCD - 2 for DIN 74 Screw 10 E MM ECF - 4, 6 10-25 11 E MM HR - 2 8-20 12 MM ER 8-12.7 12 MM HDF - 2 9.8-15.7 Double Chamfering 13 MM EDF - 3 9.4, 11.6 14 MM EPG 8 15 MM ECS - 2 3.28-6.46 DIN 332 17 MM ECD 6-16 18 MM EFCB 30° 4 11, 14 19 MM TS-N 7.7-13.5 21 MM TS-H 13.5-25 15.88, 19.05, 25.4 22 MM TS-DG 4 24 MM GRIT-16K/P,18K/P 15.7, 17.7 25 MM GRIT-22K/P,28K/P 21.7, 27.7 26 MM GRIT Back Chamfer 27.7 27 MM TS-45 7.7 28 MM GRIT-K/P-45A E = Economical 3, 4 15.7,17.7,21.7 28 4 ISCAR

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for d re M ee MU TER e gin I AS nc En AX I-M ma M ULT rfor M Pe Indexable Solid Carbide Milling Heads Table of Contents Type Helix Angle No. of Flutes Diameter Range 15.7, 21.7 Remarks Page MM TRD-M 31 MM TRD-W 21.7 31 MT-ISO-MM 3-6 10-16 32 MT-UN-MM 3-5 10-16 33 MT-W-MM 4 10, 16 34 E MM FF - 2 10-20 37 MM EFF - 4, 6 8-25.4 38 E MM HT - 2 10-20 39 MM HT-NCSR - 2 12 40 MM HT-NWFR - 2 12 40 MM ETR 30° 6 8-16 General Finishing General Finishing 41 E MM HCR - 2 8-16 43 MM HRF - 2 8-16 43 E MM HBR - 2 10-25.4 44 E MM EB 30° 2, 4 6-20 45 MM EBA 45° 2 8-25 For Machining Aluminum 45 MM HC 10° 2 7.8-16 47 MM ECU E = Economical 38° 3 7.7-19.7 DIN 6885 48 5

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Indexable Solid Carbide Milling Heads Table of Contents Type Helix Angle No. of Flutes Diameter Range 8-12.7 Remarks Page MM EC-3 45º 3 48 MM EC-4 30º, 45º 4 6-20 49 MM EC-6 30º, 45º 6 8-12.7 50 MM EC-D 50° 6, 8, 10 8-20 51 MM EC-8/MM EC-10 30º, 45º 8, 10 16-25 51 MM ET 8,12 11-15 52 MM EC-CF 38º 4 8-25 CHATTERFREE 53 MM EC-H-4 47° 4 8-20 54 MM EC-H-5 35° 5 8-25 55 MM EFS 45º 4 8-25.4 FINISHRED 56 MM EFS-CF 38° 4 6-25 FINISHRED CHATTERFREE 57 MM ERS 45º 4, 5, 6 8-25.4 Rough Machining on Aluminum 58 MM ERA 45º 3 8-25 58 MM EA 45º 2, 3 8-20 High Speed Machining on Aluminium High Speed Machining on Aluminum-CHATTER FREE 59 MM EA-CF 40º 3, 4 8-25 60 MM EPNC - 12 10, 12 60 MM EPX - 6, 8 10, 12 61 6 ISCAR

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for d re M ee MU TER e gin I AS nc En AX I-M ma M ULT rfor M Pe Shanks Type Page MM S-A (stepped shanks) 63 MM TS-A 64 MM GRT (shanks) 65 MM S-A-N 65 MM S-A (straight shanks) 66 MM S-B (85° conical shanks) 66 MM S-D (89° conical shanks) 67 MM S-ER 68 MM S-ER-H 69 MM S-A-HSK 69 MM S-A-SK 70 MM S-A-C# 70 MM CAB 71 MM CAB-T-T 71 7

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USER GUIDE Clamping and Indexing Instructions 1 MM GRIT 2 3 4 1 MM TS... 2 3 4 1 Do not apply lubricant to the threaded connection. 2 3 4 Designation MM MM MM MM MM MM MM (1) Thread Size T04 T05 T06 T08 T10 T12 T15 Key (1) Tightening Torque (Nxcm) 400 700 1000 1500 2800 2800 4000 MM KEY 6x4 MM KEY 6x4 MM KEY 8x5 MM KEY 10x7 MM KEY 13x8 MM KEY 16x9 MM KEY 20 Order separately 8 ISCAR

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for d re M ee MU TER e gin I AS nc En AX I-M ma M ULT rfor M Pe MULTI-MASTER, SHANK-MASTER and FLEXFIT Connection Options MILLING HEADS ADAPTERS SHANKS MULTI-MASTER (MM) SHANK-MASTER (TS) FLEXFIT (M) Features: • Modular system reduces • • stock cost by using the same head with different shank options. Enables machining with larger overthang. Same head can be mounted on metric and inch combinations. 9

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MM HCD 2 Flute Interchangeable Solid Carbide Heads, for Chamfering, Countersinking and Spot Drilling D2 D 140° D1 a° L7 Ts ap l Dimensions ECONOMICAL SOLUTION Designation MM HCD080-090-2T05 (1) MM HCD083-090-2T05 (1) MM HCD.375-080-2T06 MM HCD100-090-2T06 (1) MM HCD100-060-2T06 MM HCD100-120-2T06 MM HCD104-090-2T06 (1) MM HCD120-090-2T08 (1) MM HCD120-060-2T08 MM HCD120-120-2T08 MM HCD124-090-2T08 (1) MM HCD.500-080-2T08 (2) MM HCD.625-080-2T10 MM HCD160-090-2T10 (1) MM HCD160-060-2T10 MM HCD160-120-2T10 MM HCD165-090-2T10 (1) MM HCD.750-080-2T12 MM HCD200-090-2T12 (1) MM HCD200-060-2T12 MM HCD200-120-2T12 D1 8.0 8.3 9.5 10.0 10.0 10.0 10.4 12.0 12.0 12.0 12.4 12.7 15.9 16.0 16.0 16.0 16.5 19.0 20.0 20.0 20.0 Dtol(3) z9 z9 z9 z9 h10 h10 z9 z9 h10 h10 z9 z9 z9 z9 h10 h10 z9 z9 z9 h10 h10 Z 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 ap 7.00 7.50 9.00 9.00 9.30 9.50 9.00 12.00 11.00 11.65 11.80 11.10 15.20 14.90 16.20 15.50 14.90 19.60 18.20 18.20 14.65 Ts T05 T05 T06 T06 T06 T06 T06 T08 T08 T08 T08 T08 T10 T10 T10 T10 T10 T12 T12 T12 T12 D2 7.60 7.60 9.20 9.60 9.60 9.60 9.60 11.50 11.50 11.50 11.50 12.20 15.00 15.20 15.20 15.20 15.20 18.00 18.30 18.30 18.30 l 9.75 10.00 11.80 11.75 11.75 12.70 11.75 15.50 15.40 15.20 15.50 15.50 18.80 18.80 20.20 19.90 18.80 24.70 24.70 24.70 21.15 a° 45 45 40 45 30 60 45 45 30 60 45 40 40 45 30 60 45 40 45 30 60 L7 3.15 3.56 5.00 4.40 7.60 2.70 4.60 5.30 9.24 3.50 5.50 6.80 8.80 7.10 12.00 4.40 7.10 11.00 9.40 15.50 5.50 D 1.00 1.00 2.00 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 2.00 1.50 2.50 1.50 1.50 2.00 1.50 2.50 1.50 • For shanks, see pages 63-71 • Clamping keys (should be ordered separately), tightening torques and clamping instructions, see page 8. • Do not apply lubricant to the threaded connection. • For user guide, see pages 72-84. (1) May be used for F-type (fine) countersink according to DIN 74. tolerance (2) Countersink according to American National and British standard flat screws. (3) D diameter 10 ISCAR IC908 l l l l l l l l l l l l l l l l l l l l l

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for d re M ee MU TER e gin I AS nc En AX I-M ma M ULT rfor M Pe MM ECF Interchangeable Solid Carbide Heads, for Chamfering and Countersinking l D2 Ts D1 D ap k° Dimensions IC908 Designation MM ECF120-02/100-4T06 MM ECF120-02/120-4T08 MM ECF120-03/160-6T10 MM ECF120-05/200-6T12 MM ECF120-06/250-6T15 MM ECF45-100-4T06 MM ECF45-120-4T08 MM ECF45-.500-4T08 MM ECF45-160-6T10 MM ECF45-200-6T12 MM ECF45-250-6T15-M MM ECF60-100-4T06 MM ECF60-02/100-4T06 MM ECF60-03/120-4T08 MM ECF60-04/160-6T10 MM ECF60-05/200-6T12 MM ECF60-08/250-6T15 K° 30.0 30.0 30.0 30.0 30.0 45.0 45.0 45.0 45.0 45.0 45.0 60.0 60.0 60.0 60.0 60.0 60.0 D1 10.0 12.0 16.0 20.0 25.0 10.0 12.0 12.7 16.0 20.0 25.0 10.0 10.0 12.0 16.0 20.0 25.0 Flute 4 4 6 6 6 4 4 4 6 6 6 4 4 4 6 6 6 D 2.00 2.00 3.00 5.00 6.00 1.95 1.95 1.95 3.00 5.00 5.00 1.60 2.00 3.00 4.00 5.00 8.00 ap 2.30 2.90 3.70 4.30 5.40 4.00 5.00 5.00 6.50 7.50 10.00 7.30 6.90 7.80 10.00 13.00 14.00 Ts T06 T08 T10 T12 T15 T06 T08 T08 T10 T12 T15 T06 T06 T08 T10 T12 T15 D2 10.00 12.00 16.00 18.50 25.00 10.00 12.00 12.70 16.00 18.30 25.00 10.00 10.00 12.00 16.00 18.50 25.00 l 13.00 16.50 20.50 25.50 25.00 13.00 16.50 16.50 20.50 25.50 25.00 13.00 13.00 16.50 20.50 25.50 25.00 l l l l l l l l l l l l l l l l l • For shanks, see pages 63-71 • For clamping keys (should be ordered separately), tightening torques and clamping instructions, see page 8 • Do not apply lubricant to the threaded connection. • For user guide, see pages 72-84 11

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MM HR Interchangeable 2 Flute Solid Carbide, Corner Rounding Milling Heads D2 Ts D1h10 D r ap l Dimensions ECONOMICAL SOLUTION Designation MM HR1.0/047-5.8-2T05 MM HR1.6/063-6.8-2T06 MM HR2.0/078-6.0-2T06 MM HR2.5/094-5.1-2T06 MM HR3.0/125-6.5-2T08 MM HR4.0/156-4.7-2T08 MM HR5.0/188-6.2-2T10 MM HR6.0/236-8.0-2T12 D1 8.0 10.0 10.0 10.0 12.7 12.7 16.0 20.0 r 1.00 1.60 2.00 2.50 3.00 4.00 5.00 6.00 Z 2 2 2 2 2 2 2 2 D 5.80 6.80 6.00 5.10 6.50 4.70 6.20 8.00 ap 7.50 9.50 9.50 9.50 12.00 12.00 15.00 7.00 Ts T05 T06 T06 T06 T08 T08 T10 T12 D2 7.60 9.60 9.60 9.60 11.50 11.50 15.20 18.30 l 10.60 12.50 12.50 12.50 15.60 15.60 19.10 17.40 Tm(1) r0.5-3.0 r0.5-3.0 r0.5-3.0 r0.5-3.0 r0.5-4.0 r0.5-4.0 r0.5-5.0 r0.5-6.0 • For shanks, see pages 63-71 • For Clamping keys (should be ordered separately), tightening torques and clamping instructions, see page 8. • Do not apply lubricant to the threaded connection. • For user guide, see pages 72-84. (1) Specially tailored radius range upon request. MM ER Interchangeable 4 Flute Solid Carbide, Corner Rounding Milling Heads Ts D D1 r l D2 Dimensions IC908 Designation MM ER1.0/047-5.8-4T05 MM ER1.6/063-6.8-4T06 MM ER2.0/078-6.0-4T06 MM ER2.5/094-5.1-4T06 MM ER3.0/125-6.5-4T08 r 1.00 1.60 2.00 2.50 3.00 D1 5.8 6.8 6.0 5.1 6.5 D 8.00 10.00 10.00 10.00 12.70 Tm(1) 0.5-1.4 0.5-2.5 0.5-2.5 0.5-2.5 0.5-3.1 Z 4 4 4 4 4 l 10.00 13.00 13.00 13.00 16.50 D2 8.00 10.00 10.00 10.00 12.70 Ts T05 T06 T06 T06 T08 l l l l l • For shanks, see pages 63-71 • For Clamping keys (should be ordered separately), tightening torques and clamping instructions, see page 8. • Do not apply lubricant to the threaded connection. • For user guide, see pages 72-84. (1) Specially tailored radius range upon request. Spare Parts Designation MM ER1.0/047-5.8-4T05 MM ER1.6/063-6.8-4T06 MM ER2.0/078-6.0-4T06 MM ER2.5/094-5.1-4T06 MM ER3.0/125-6.5-4T08 * (Optional, should be ordered separately) Wrench MM MM MM MM MM KEY KEY KEY KEY KEY 6X4* 8X5* 8X5* 8X5* 10X7* 12 ISCAR IC908 l l l l l l l l

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for d re M ee MU TER e gin I AS nc En AX I-M ma M ULT rfor M Pe MM HDF 2 Flute Interchangeable Solid Carbide Heads, for Upper and Bottom Chamfering l 90° Ts D2 L5 L7 D 90° Dmin L6 ECONOMICAL SOLUTION Dimensions Designation MM HDF100-090-2T05 MM HDF120-090-2T06 MM HDF160-090-2T08 D 9.80 11.80 15.70 Z 2 2 2 L5 4.30 5.30 7.10 L6 0.90 1.20 2.20 L7 2.50 2.00 2.00 D min 1.20 1.20 1.50 Ts T05 T06 T08 D2 7.60 9.30 11.50 l 10.80 11.20 14.00 • For shanks, see pages 63-71 • Clamping keys should be ordered separately • For tightening torques and clamping instructions, see page 8 • Do not apply lubricant to the threaded connection • For user guide, see pages 72-84. Spare Parts Designation MM HDF100-090-2T05 MM HDF120-090-2T06 MM HDF160-090-2T08 * (Optional, should be ordered separately) Wrench MM KEY 8X5* MM KEY 10X7* MM KEY 13X8* IC908 l l l 13

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