SAN Immersion Heaters

 

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SAN Immersion Heaters Catalogue

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Immersion Heaters

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Table of Contents Page Immersion Heaters: For water heating ........................................................................................................................... 3 Information ........................................................................................................................... 5 For heating of aggressive fluids....................................................................................................................... 6 For oil heating ........................................................................................................................... 9 With replacable heating element..................................................................................................................... 15 Spare heating element for the above.............................................................................................................. 16 Accessories ........................................................................................................................... 17 Immersion Heating Elements: Acid proof stainless steel (Type KARSAN)....................................................................................................... 17 PTFE-coated (Type CHEMISAN)..................................................................................................................... 19 Porcelain (Type BADSAN) ........................................................................................................................... 20 Accessoreis for BADSAN ........................................................................................................................... 21 Float switch ........................................................................................................................... 22 Capillary tube thermostat ........................................................................................................................... 23 Temperature limiter ........................................................................................................................... 24 Thermostat w/temperature limiter................................................................................................................... 24 Gillelejevej 30 - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - info@san-as.com - www.san-as.com 2 CVR No.: 42 16 59 13

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Member of the NIBE Group SAN Immersion Heaters for water heating etc. Type BL, BV, B Application: The SAN immersion heaters are ordered by stating one or more part nos. The first part no. is always the immersion heater without terminal box and control. The second part no. states the type of terminal box, and the third part no. states the required control. Finally, the correct mounting kit should be stated. For heating of water we recommend the below types BL, BV and B, which are constructed from tubular copper heating elements in a nickled version. Please note: Type BL is with galvan ized sheet iron terminal box. BL 1” WRG Type BL 5 BL 10 BL 15 BL 20 * for thermostat 31919 230V Power kW 0.5 1.0 1.5 2.0 8W/cm2 with thermo well* Immersion length mm 150 250 400 650 Part no. 84150 84151 84152 84153 BV 1½ WRG Type BV 20 BV 30 BV 45 BV 60 BV 75 BV 90 BV 120* * only for 3x400V 3x230/400V Power kW 2.0 3.0 4.5 6.0 7.5 9.0 12.0 8W/cm2 with thermo well Immersion length mm 275 275 400 500 650 750 1000 Part no. 84201 84202 84203 84204 84205 84206 84207 Gillelejevej 30 - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - info@san-as.com - www.san-as.com CVR No.: 42 16 59 13 3

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SAN Immersion Heaters for water heating etc. Type BL, BV, B B 2” WRG Type B 20 B 30 B 45 B 60 B 75 B 90 B 120* B 150** * only for 3x400V ** 10W/cm2 3x230/400V Power kW 2.0 3.0 4.5 6.0 7.5 9.0 12.0 15.0 8W/cm2 with thermo well Immersion length mm 275 275 400 500 650 750 1000 1000 Part no. 84208 84209 84210 84211 84212 84213 84214 84215 Type BL Type BV 132 Type B 100 With small terminal box 90 125 With big terminal box 95 Gillelejevej 30 - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - info@san-as.com - www.san-as.com 4 CVR No.: 42 16 59 13 140

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Member of the NIBE Group Information SAN immersion heaters for heating of fluids consist of 3 parts: • • • Immersion heater for screwing in, Temperature control (thermostat), Terminal box and mounting kits, if any, which each has its own part no. Additionally, mounting kit should be ordered, when using a 3-pole thermostat and temperature limiter. See below scheme. By building together the above parts, it is thus possible exactly to get the immersion heater, which solves the actual assignment best. For heating of water, we recommend the following standard types: BL 1" RG, BV 11/2" RG and B 2" RG For heating of slightly aggressive fluids: BRCL 1" RG and BRC 2" RG For heating of oil and similar fluids: BOL 1" RG and BOCX, BODX, BOEX, BOGX all with 2" RG. Terminal Boxes and Controls Thermostat, terminal box etc. are chosen from the below scheme. Description Terminal box, small, IP 34, with 2 PG 16 HxWxL = 132x90x80mm. Only thermostat fig. 3 and 4. SAN immersion heater type BL, BV, B, BRCL, BRC and BOL are easy to mount. Should be mounted horizontally, so that the heating elements are constantly covered by fluid. Type 1 Part no. 70556 2" WRG 7055 2" WRG 31700 31919 319201 Terminal box, large, IP 55, with 2 PG 16 HxWxL = 140x95x105mm 1-pole thermostat 10-88°C 16 Amp. at 400V 1-pole thermostat 30-110°C 16 Amp at 400V 3-pole thermostat 5-80°C limiter 99°C with reset 16 Amp at 400V 3-pole limiter 110°C 20 Amp at 400V Mounting kit for thermostat fig. 5 2 3 4 5 The immersion heater is normally screwed into a VVS socket and packed, e.g. with copper/klingerit gasket. By removing the cover of the termination box and loosening the 2 screws in the bottom, it can be turned in relation to the bushing and adjusted to the required position of the PG-couplings. The screws are tightened again, the power cable is let into the terminal box and connected to the terminals. The cover is mounted. If the immersion heater is delivered with a thermostat, this is connected to the circuit of the contactor. 6 7 31914 84100-6 Gillelejevej 30 - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - info@san-as.com - www.san-as.com CVR No.: 42 16 59 13 5

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SAN Immersion Heaters for water heating etc. Type BRCL, BRC Application: For heating of slightly aggressive fluids, and where nickled copper heating elements are not applicable, you find the SAN standard programme of immersion heaters in acid proof stainless steel, type BRCL and BRC. Please note, that no guarantee is provided against corrosion. Technical data: Material: Heating elements, bushing and thermo well: Terminal box: Werkstoff no. 1.4435/AISI 316L Iron IP 34 for type BRCL Silumine IP55 for type BRC with thermo well Part no. 84435 84436 84437 84438 84439 3 BRCL - 1” RG - 230V - 3.3W/cm2 Type 3 BRCL 3 3 BRCL 5 3 BRCL 10 3 BRCL 13 3 BRCL 20 Power kW 0.34 0.5 1.0 1.34 2.0 Immersion length mm 250 325 600 800 1000 10 BRCL - 1” RG - 230V - 10W/cm2 with thermo well Type 10 BRCL 5 10 BRCL 10 10 BRCL 15 10 BRCL 20 10 BRCL 30 Power kW 0.5 1.0 1.5 2.0 3.0 Immersion length mm 150 250 325 425 600 Part no. 84425 84426 84427 84428 84429 Gillelejevej 30 - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - info@san-as.com - www.san-as.com 6 CVR No.: 42 16 59 13

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Member of the NIBE Group SAN Immersion Heaters for water heating etc. Type BRCL, BRC 3 BRC - 2” RG - 3x230V/400V - 3.3W/cm2 with thermo well Type 3.BRC 10 3 BRC 15 3 BRC 20 3 BRC 30 3 BRC 40 3 BRC 60 Power kW 1.0 1.5 2.0 3.0 4.0 6.0 Immersion length mm 250 325 425 600 800 1000 Part no. 84400 84401 84402 84403 84404 84405 10 BRC - 2” RG - 3x230V/400V - 10W/cm2 with thermo well Type 10 BRC 15* 10 BRC 30 10 BRC 45 10 BRC 60 10 BRC 90 10 BRC 120** 10 BRC 150** Power kW 1.5 3.0 4.5 6.0 9.0 12.0 15.0 Immersion length mm 150 250 325 425 600 800 1000 Part no. 84410 84411 84412 84413 84414 84415 84416 *Not all types of control are suitable for this model. **Only for 3x400V Gillelejevej 30 - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - info@san-as.com - www.san-as.com CVR No.: 42 16 59 13 7

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SAN Flow Modules Type A, B, C Application: The SAN flow modules are used for building of an electrical heating system, which considers demands on flexibility, power and space utilization. The modules A, B and C are available in carbon steel or in stainless steel and can have an immersion heater type B, type BRC or type BO mounted, according to the media to be heated. The immersion heaters can be equipped with thermostat and limiter. The modules A and B in stainless steel (AISI 316) have flange connections according to DIN 2633 (PN16, DN50). In normal carbon steel the modules are delivered according to DIN 2631 (PN6, DN50). Module C has a 3/4” connection. Insulation can be made. Type Module A, carbon steel Module A, acid proof, ss., Werkst. no. 1.4435/AISI 316L Module B, carbon steel Module B, acid proof, s.s., Werkst. no. 1.4435/AISI 316L Module C, carbon steel Module C, acid proof, s.s., Werkst. no. 1.4435/AISI 316L Welding flange for module A and B, steel Welding flange for module A and B, stainless steel AISI 316 Bolting set with gasket for A and B, steel Bolting set with gasket for A and B, stainless steel Part no. 30134 S 125504 30135 S 124062 30140 30142 41141 41152 30960 30965 Module A 1074 1074 990 990 140 140 100 100 1 Module B 1172,5 165,0 1090,0 25,0 1043 1043 14 140 140 385,0 5 Module C 50 50 40 40 714 714 675 675 600 600 A-A 644 644 Gillelejevej 30 - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - info@san-as.com - www.san-as.com 8 CVR No.: 42 16 59 13 185,0 26 26 84 84 73,5

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Member of the NIBE Group Type BO w/small box SAN Immersion Heaters for oil heating etc. Type BO Application: All types are equipped with thermo well and can be delivered with thermostat. Delivered with terminal box. Technical data: Heating element: Bushing: Terminal box: Flat profile B, stainless steel, Werkstoff. no. 1.4571, AISI 316Ti Brass Silumine, IP55, no. 70556, for 2” WRG bushing For type BOL: Galvanized box, IP55. BOL Type BOL 20 BOL 25 BOL 55 BOL 75 1”WRG 230V Power W 200 250 550 750 Immersion length mm 200 200 500 600 W/cm2 1.5 2.0 1.5 2.0 Part no. 84125 84130 84135 84140 BOCX 1.0W/cm2 Type BOCX 60 BOCX 105 BOCX 180 BOCX 210 Power kW 0.60 1.05 1.80 2.10 2”WRG Immersion length mm 300 500 800 1000 3x230/400V Part no. 84100 84101 84107 84108 BODX 1.5W/cm2 Type BODX 105 BODX 165 BODX 210 BODX 270 BODX 330 Power kW 1.05 1.65 2.10 2.70 3.30 2”WRG Immersion length mm 300 500 625 800 1000 3x230/400V Part no. 84102 84106 84110 84103 84115 Gillelejevej 30 - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - info@san-as.com - www.san-as.com CVR No.: 42 16 59 13 9

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SAN Immersion Heaters for oil heating etc. Type BO BOEX 2.0W/cm2 Type BOEX 135 BOEX 225 BOEX 270 BOEX 375 BOEX 480 Power kW 1.35 2.25 2.70 3.75 4.80 2”WRG Immersion length mm 300 500 625 800 1000 3x230/400V Part no. 84104 84111 84113 84116 84117 BOGZ 3.0W/cm2 Type BOGZ 195 BOGZ 270 BOGZ 330 BOGZ 420 BOGZ 540 BOGZ 675 Power kW 1.95 2.70 3.30 4.20 5.40 6.75 2”WRG Immersion length mm 300 400 500 625 800 1000 3x230/400V Part no. 84109 84112 84114 84118 84119 84120 Gillelejevej 30 - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - info@san-as.com - www.san-as.com 10 CVR No.: 42 16 59 13

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Member of the NIBE Group SAN Immersion Heater Type SF Application: SAN immersion heater type SF... for mounting in tanks, vessels or the like, equipped with flange DN65, PN 16 DIN 2527, with replacable heating element, to avoid emptying of the tank or vessel. The immersion heater is delivered in steel St. 37 / C22.8 type SFS-... or stainless steel type SFR-..., both types are mounted with silumine box IP 54, which is raised 75mm over the flange. Technical data: SFS-...: SFR-...: Max. op. press: Cold ends: Spec watt load: Material, tube St. 37, Ø50mm Flange C22.8, DIN 2527 Material, tube AISI 316L, 1.4435, Ø50mm 10 bar 50mm 1,5 - 2 - 3 - 5W/cm² Other voltages, output, material and dimensions are available upon request. Type Typ SFS-830 SFS-1000 SFS-1070 SFS-1400 SFS-2350 SFS-2980 SFS-3600 SFS-4550 SFS-6100 SFR-830 SFR-1000 SFR-1070 SFR-1400 SFR-2350 SFR-2980 SFR-3600 SFR-4550 SFR-6100 Immersion depth mm 315 400 500 600 800 1000 1200 1500 2000 Wattage at 1.5W/cm² 625 825 1060 1300 1765 2235 2700 3400 4550 230V 230V 230V 230V 230V 230V 3x400V 3x400V 3x400V Wattage at 2W/cm² 830 1000 1400 1700 2350 2980 3600 4550 6100 230V 230V 230V 230V 230V 3x400V 3x400V 3x400V 3x400V Wattage at 3W/cm² 1250 1650 2100 2590 3530 4470 5400 6830 9180 230V 230V 230V 3x400V 3x400V 3x400V 3x400V 3x400V 3x400V Wattage at 5W/cm² 2000 2750 3530 4300 5880 7450 9000 11000 230V 3x400V 3x400V 3x400V 3x400V 3x400V 3x400V 3x400V Dia mm Ø50 Ø50 Ø50 Ø50 Ø50 Ø50 Ø50 Ø50 Ø50 Gillelejevej 30 - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - info@san-as.com - www.san-as.com CVR No.: 42 16 59 13 11

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SAN Immersion Heaters Type 1, 1.1, 1.2 Application: SAN immersion heaters – essentially used for heating and maintenance of oil and lubricating systems f.ex. in gear boxes and hydraulic vessels. Using our types of immersion heaters provides high advantage, as the element can be replaced rapidly and almost without any use of tools, and also the oil does not need to be drained. Option: All our immersion heaters can be delivered in required: voltage, power and length and with flange or thread. All the heaters are designed to comply with requirements and specifications for products used on wind turbines. The SAN immersion heaters can be delivered in materials according to request. Technical data: Type I Wattage Voltage Connection Terminal box Material Heating element Pipe dimension Immersion length Active length Inactive length Mounting position Surface loading Approval Part no. 970W 3x690V SAE flange Alu, epoxy painted AISI 304 Ceramic type, replaceable Ø63,5mm 535mm 535mm 130mm Horizontal 0.90W/cm2 File no. E318987 219108001 Type I.I 970W 3x480V SAE flange Alu, epoxy painted AISI 304 Ceramic type, replaceable IP 65 (Nema 12) Ø63,5mm 535mm 535mm 130mm Horizontal 0.90W/cm2 File no. E318987 221119001 Type I.2 1000W 230V SAE flange Alu, epoxy painted AISI 304 Ceramic type, replaceable IP 65 (Nema 12) Ø63,5mm 535mm 535mm 130mm Horizontal 0.93W/cm2 File no. E318987 222022001 Protection class/Enclosure IP 65 (Nema 12) Gillelejevej 30 - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - info@san-as.com - www.san-as.com 12 CVR No.: 42 16 59 13

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Member of the NIBE Group SAN Immersion Heater Type 1.3, 1.4, 1.5 Ø63,5mm 535 mm ANSI Ø1 15,9 5,9 (5/8 (5/ ") 8”) ,4 2,4 52 5 1 1 Ø Ø ") (6 (6 130 mm ”) SAE 114,9 88,9 ( , 63 5) +0 6 ,2 3,5 Ø6 +0 00 ,2-/3,5 50,8 23,8 (15/16") Technical data: Type I.3 Wattage Voltage Connection Terminal box Material Heating element Pipe dimension Immersion length Active length Inactive length Mounting position Surface loading Approval Part no. 970W 400V SAE flange Alu, epoxy painted AISI 304 Ceramic type, replaceable Ø63,5mm 535mm 535mm 130mm Horizontal 0.90W/cm2 File no. E318987 222021001 Type I.4 850W SAE flange Alu, epoxy painted AISI 304 Ceramic type, replaceable IP 65 (Nema 12) Ø63,5mm 535mm 535mm 130mm Horizontal 0.8W/cm2 File no. E318987 219108002 Tolerance 190,5 (7,5") Type I.5 750W This document discloses information and data in which the SAN Electro Heat A/S has proprietary rights. Neither receipt nor possesion thereof confers or tranfers any right to reproduce, use or disclose in whole or in part except by written permission from SAN Electro Heat A/S. 3x690V Machined ISO 2768m Welded ISO 13920 BF 3x575V Material Mass Drawn by Date Item Reviewed by mss KN 12-03-2009 12-03-2009 Date AISI304 3” ANSI 150 lbs 4,72 kg 191mm Alteration Approved by ANSI 3in 150Lbs Alu, epoxy painted Date mss Rev. Date Dwg. no. Made by 12-03-2009 225041-4B CHANGE REV. AISI 304 www.san-as.com Ceramic type, replaceable IP 65 (Nema 12) Ø63,5mm 535mm 535mm 130mm Horizontal 0.7W/cm2 File no. E318987 225041001 Protection class/Enclosure IP 65 (Nema 12) Gillelejevej 30 - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - info@san-as.com - www.san-as.com CVR No.: 42 16 59 13 13

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Ø63,5mm 535 mm 130 mm SAE ( , 63 5) SAN Immersion Heaters 50,8 Technical data: Type I.6 Wattage Voltage Connection Terminal box Material Heating element Pipe dimension Immersion length Active length Inactive length Mounting position Surface loading Approval Part no. 500W 400V SAE flange Alu, epoxy painted AISI 304 Ceramic type, replaceable Ø63,5mm 255mm 255mm 130mm Horizontal 1.04W/cm2 File no. E318987 228423002 Type 1.7 680W 400V SAE flange Alu, epoxy painted AISI 304 Ceramic type, replaceable IP 65 (Nema 12) Ø63,5mm 345mm 345mm 130mm Horizontal 094W/cm2 File no. E318987 228423003 Type 1.8 1500W 3x400V SAE flange Alu, epoxy painted AISI 304 Ceramic type, replaceable IP 65 (Nema 12) Ø63,5mm 950mm 950mm 130mm Horizontal 0.78W/cm2 File no. E318987 237934002 Protection class/Enclosure IP 65 (Nema 12) Gillelejevej 30 - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - info@san-as.com - www.san-as.com 14 CVR No.: 42 16 59 13 114,9 88,9

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Member of the NIBE Group SAN Immersion Heater Type II, II.I, III Type II Ø50mm Type III Ø52mm Application: SAN immersion heaters – essentially used for heating and maintenance of oil and lubricating systems f.ex. in gear boxes and hydraulic vessels. Using our types of immersion heaters provides high advantage, as the element can be replaced rapidly and almost without any use of tools, and also the oil does not need to be drained. Option: All our immersion heaters can be delivered in required: voltage, power and length and with flange or thread. All the heaters are designed to comply with requirements and specifications for products used on wind turbines. The SAN immersion heaters can be delivered in materials according to request. Technical data on the models shown: Type II Wattage Voltage Connection Terminal box Material Heating element Protection class Pipe dimension Immersion length Mounting position Surface loading Approval Part no. 800W 600V Brass bush 2” WRG x 20mm Silumine AISI 316 Ceramic type, replaceable IP 55 Ø50mm 600mm 0.95W/cm2 N3241800 Horizontal Type II.I 800W 690V Brass bush 2” WRG x 20mm Silumine AISI 316 Ceramic type, replaceable IP 55 Ø50mm 600mm 0.95W/cm2 N3259900 Horizontal Type III From 200 to 2000W 230V upto 690V Carbon steel 2” WRG x 30mm Brass nickle plated Carbon steel Ceramic type or heating element, replaceable IP 65 Ø52mm From 300 to 2000mm From 0.5 to 3W/cm2 Horizontal Gillelejevej 30 - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - info@san-as.com - www.san-as.com CVR No.: 42 16 59 13 15

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