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tariffa r.o.c poste italiane spa spedizione in abbonamento postale d.l 353/2003 conv in l 27/02/2004 n.46 art.1 comma 1 dcb milano taxe percue tassa riscossa uff milano cmp/2 roserio issn 1827-4102 lspeci ai ngpack algl a g e emba

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© 2010 costacurta s.p.a vico ad www.graficadueprint.com since 1921 and we still love it for more than eighty years we at costacurta have been constantly and resolutely committed to the development and manufacture of special steel wire and plate components used in many different industrial processes every day at costacurta we work to improve the quality of our products and services and the safety of all our collaborators paying ever-greater attention to the protection of the environment the wide range of costacurta products also includes punched and milled plates and wedge wire screens generally used as filtering elements in the food processing and beverage industry one specific application of these products is the beer production process where they are used as false bottoms for lauter turns for more information visit our website or contact the division a filtering elements and fabricated parts at tca@costacurta.it punched and milled plates and wedge wire screens costacurta s.p.a vico via grazioli 30 20161 milano italy tel +39 02.66.20.20.66 fax +39 02.66.20.20.99 management systems certified by lrqa iso 9001:2008 iso 14001:2004 ohsas 18001:2007 www.costacurta.it

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ruote e supporti per il settore alimentare supporti medi in acciaio stampato zinco cromato o acciaio inox aisi 304 abbinati a ruote in poliammide 6 in poliammide 6 con rivestimento in poliuretano a iniezione in gomma elastica in resina fenolica per alta temperatura o in gomma grigia antimacchia e nucleo in materiale termoplastico disponibili in una gamma di diametri che vanno da mm 80 a mm 200 e con portate comprese tra 120 e 600 kg ideali per industria alimentare settore alberghiero e ristorazione made in italy aldo valsecchi s.p.a ruote e supporti via xx settembre 107 28883 gravellona toce vb tel +39 0323 869911 fax +39 0323 865530 venditeitalia@avo.it export@avo.it www.avo.it

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summary summary machineries plants and equipment for food and beverage industry year xxiii issue n.1 february 2011 managing editor enrico maffizzoni editorial manager s.v maffizzoni editorial production sonia bennati account dep manager elena costanzo project and layout design dario ficarazzi graphic and paging zeus agency translation nexo translations printing www.graficadueprint.com italian magazine food processing europe single issue euro 20 annual six issues euro 110 outside europe single issue us 27 annual six issues us 160 subscription payment can be made in the name of editrice zeus sas by bank money transfer or cheque italian magazine food processing an outline of the suppliers of machines plants products and equipment for the food industry published bi-monthly registration court of milan no 676 of 20-09-1989 shipment by air mail art.2 comma 20/b law 662/96 milan panorama dei fornitori di macchine impianti prodotti e attrezzature per l industria alimentare periodicità bimestrale autorizzazione del tribunale di milano n°676 del 20-09-1989 spedizione in a p 45 art 2 comma 20/b legge 662/96 filiale di milano the reproduction of the articles and/or pictures published by this magazine is reserved the manuscripts and/or photos sent to the publisher will not be returned the editor declines all responsibilities for any mistake of photocomposition contained in the published papers of any magazine by editrice zeus news 4-14 packaging 15-41 pasta 42-58 bottling 59-74 preserving industry 75-84 automation 85-92 cleaning 93-105 exhibitions 106-127 www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com

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summary polman 7-8 magnettechnik neue partnerschaft bei blechhandling-systemen editorial management and registered office viale lunigiana 14 20125 milan i tel +39 02 67100605 r.a +39 02 67479618 fax +39 02 67100621 fax amm +39 02 66716133 web site www.editricezeus.com e-mail redazione@editricezeus.com portal www.itfoodonline.com e-mail marketing@itfoodonline.com skypetm editricezeus jurgen 27 sterilising food packaging by pulsedlight technology visit itfoodonline.com the only one in ten languages technology for food&beverage industry check our brand new website errepan 48-50 metal baking equipment aci 66-67 bottle and can drying solutions for all fbl 76-77 professionalism quality and consistent hard work editrice zeus com we ll exhibit at jesseberger 88-90 vertical and horizontal eccentric screw pumps www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com

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news in short in short alutec group components for the automation and for industrial automation this way to the customers becoming always more and more particular a lutec group is the combination of experiences working together in order to offer excellence and reliability to his products and to reply in tomers more and more innovating and developed replies alutec service of for this reason alutec group pays a great attention to the works of research design and test making each effort furthermore in the study of more and more technological solutions alutec places a great range of components and fitting at customers disposal in the field of industrial equipments and not only design of industrial solutions made up in light alloy each execution is born from a careful analysis of the customers necessities allowing an exponential growth of alutec service in the long run for this reason alutec service to day is able to supply a great experience increased by the passion and the care of his people which want to be and stay always the chief actors of the technical evolution that the company whishes to get and keep in the long run in order to offer his cus fers his customers an efficient engineering service simulating in a first time and realizing in a second one each industrial wish by his technological systems the tecnical office is able to estimate and develop each kind of industrial problem realizable by the technology and the main material of the alutec service dna aluminium profile in fact by it alutec service can offer quick simple and flexible replies the manufacturing principle and the essentiality of this technology allows furthermore to modify remodulate and adjust the different structures on possible new working exigences which may appear in the long run linea aluflex simplicity ­ flexibility saving www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com

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news in short in short the large range of available dimensions allows the convey of each kind of products from the smallest up to the biggest ones aluflex works easily also in structures of high complexity like systems of vertical warehousing beeing able to contain in a little space great quantities of products the conveying system aluflex is surely a concrete reply to the exigences of the industrial transport this kind of conveying system featured by a polyvertebrated chain system is of greatets manufacturing simplicity insuring reliability in the long run by a complete range of fitting it may be realized in different shapes horizontally and vertically both in order to be able to reach the smallest and most inconvenient points where transporting and storing the loaded product.this system doesn t need any maintenance and it is suitable to each kind of working points like the places with the greatest hygienic exigences or the ones of smallest productive profile aluflex is a structure made up in modular components of easy design and realization the high level of aluflex mechanical features allows always a within reach solution by its strong chain the system can convey also considerable weights without showing problems of stability or tension from structures of low technicallevel up to structureswith exigences of highesttechnical level tecno-ind food is alwaysable to manage itself in orderto insure the highestquality degree the experience of tecno-ind food,above all in the food sector allowedto absorbe like a quality of its thecapacity to give technical replies andto offer in a lot of times new solutions,walking routes never run before tecno-ind food makes up completeequipments in steeling steel smallestfinished parts included quality reliability and simplicity ofuse let these equipments perfectlywork also after a lot of years tecno-ind food besides insuringthe quality of the designed and madeup product guarantees also its maintenanceand assistance insuring inthis way the productive constant anda long life of the manufactured equipments tecno-ind food www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com

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news in short in short magnettechnik neue partnerschaft bei blechhandling-systemen m agnettechnik neue partnerschaft bei blechhandling-systemen thyssenkrupp magnettechnik essen wird künftig gemeinsam mit dem anlagen ein stromimpuls die haftung unterbricht anders als bei elektromagneten die nur unter strom magnetisch sind gibt es bei elektrisch schaltbaren dauermagneten keine risiken bei stromausfällen die im niederrheinischen voerde ansässige eckhard polman gmbh entwickelt u.a förder und verpackungsanlagen das unternehmen zählt firmen wie siemens continental oder freudenberg zu seinen partnern polman hat unter anderem mit der innovativen prochain® einem der derzeit schnellsten förder und stapelsysteme von sich reden gemacht die geschwindigkeit der prochain® ist um ein vielfaches höher als bei herkömmlichen handhabungsrobotern oder auf achsen geführten transporteinrichtungen solche und weitere anlagen künftig mit hochwertigen elektrisch schaltbaren dauermagneten für die handhabung von blechen anzubieten ist das ziel der partnerschaft mit thyssenkrupp magnettechnik am markt für förder oder blechhandling-systeme sind bislang nur anbieter aktiv die nur eine konventionelle magnettechnik anbieten die partner sehen einiges potenzial und vor allem viel kundennutzen in ihrer zusammenarbeit technologie aus unserem hause wird künftig in einem deutlich erweiterten anwendungsspektrum für unsere kunden verfügbar sein erklärt wilhelm cassing vertriebsleiter bei thyssenkrupp magnettechnik eckhard polman geschäftsführer der eckhard polman gmbh ergänzt wir können unsere anlagentechnik um weitere hoch effiziente produktlinien ausbauen thyssenkrupp bauer eckhard polman gmbh am markt für blechhandling-anlagen auftreten polman entwickelt maschinen und systeme für prozessautomation und logistik thyssenkrupp magnettechnik gilt unter anderem als technologisch führender anbieter für elektropermanentmagnete diese elektrisch schaltbaren dauermagnete sollen in den anlagen von polman zum einsatz kommen der nutzen für blechhandling-anwender erstmals gibt es die elektropermanent-magnetsysteme von thyssenkrupp magnettechnik und innovative anlagentechnik aus einer hand thyssenkrupp magnettechnik ist ein geschäftsbereich der thyssenkrupp schulte gmbh die gesellschaft handelt mit magneten und magnetsystemen für ein breites anwendungsspektrum produkte von thyssenkrupp magnettechnik sind in elektromotoren in kupplungen und bremsen oder auch in hafen-umschlaganlagen im einsatz in blechhandling-anlagen helfen magnete von thyssenkrupp magnettechnik beim transport von coils oder beim stapeln entstapeln und positionieren von blechen elektropermanentmagnete kommen überall dort zum einsatz wo beim transport von lasten hohe sicherheitsanforderungen gelten als dauermagnete halten sie ihre fest last bis so lange www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com

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news in short in short magnettechnik bietet neben ihrem handelsprogramm auch engineering und entwicklungsleistungen an auf dieser basis erarbeiten die essener magnetspezialisten individuelle lösungen für die jeweiligen aufgabenstellungen ihrer kunden als entwicklungspartner ist das unternehmen zum beispiel in das derzeit laufende projekt isetec ii des bundesministeriums für wirtschaft und technologie eingebunden isetec steht als abkürzung für innovative seehafentechnologien hier entwickelt man ein neuartiges magnetsystem mit dem der umschlag und die handhabung von stahlblechen in seehäfen verbessert und beschleunigt werden soll sauggreifer-kette steigert den produktionstakt als verarbeiter von magnetischen stahlblechen hatte die automobilindustrie lange zeit einen vorteil bei der automatisierung ihrer prozesse weiß eckhard polman geschäftsführer des gleichnamigen unternehmens aus dem niederrheinischen sonsbeck durch die nutzung von leichtbaumaterialien ging dieser vorteil zwischenzeitlich verloren mit der vakuumtechnik habe man das aber inzwischen in griff bekommen sein ziel ist es nun mit einem kettensystem diese vorteile auch in andere industriebereiche zu übertragen im gegensatz zu vakuumgreifersystemen die sich auf ihren achsen immer hin und her bewegen laufen dabei individuell ansteuerbare saugnäpfe mit einer kontinuierlichen geschwindigkeit auf einer modular erweiterbaren kettenbahn das prinzip haben wir uns bei der automobilindustrie abgeschaut wo thyssen krupp stapelbrücken auf basis von zugriemen mit magnetgreifern für die stahlblechverarbeitung lieferte erklärt der leidenschaftliche entwickler nachdem die vakuumtechnik inzwischen einen hohen reifegrad erreicht habe sei die kombination beider systeme für ihn die lösung der wahl das erste prochainsystem habe sein unternehmen von mehr als eineinhalb jahren für einen betrieb in der holzplattenverarbeitung ausgeliefert vor wenigen wochen war die kette bei uns zu kontrolle trotz entsprechender verschmutzung ist sie technisch immer noch in einem guten zustand freut sich polman aktuell konfiguriert sein unternehmen ein system für die schnelle handhabung von verpackungen polman wir spüren dass der druck in diesen bereichen schneller zu werden enorm hoch ist die kontinuierliche förderung der produkte sei für das verpackungshandling ideal um deutliche effizienzsteigerungen zu erreichen da die greifer sich individuell steuern lassen sei es dabei auch möglich die verpackungen zu drehen so ließen sich beispielsweise liegende kartons dadurch aufstellen dass sie unterhalb der kette aufgenommen werden und am umlenkpunkt bei einem definierten winkel wieder abgesetzt werden gegenüber förderbändern seien die produkte währen des transports zudem kontinuierlich fixiert nachdem er das system auf verschiedenen kongressen und messen vorgestellt habe sei das interesse an der prochain-lösung inzwischen groß sogar die anwendung als klettersystem für hausfassaden und zur solarpanel-reinigung ist denkbar angst dass er das sein unternehmen bei entsprechenden aufträgen nicht mehr nachkommt hat polman dennoch nicht als kleines unternehmen sind wir sehr gut organisiert und können uns sehr flexibel an die auftragssituation anpassen zudem arbeiten wir mit standardkomponenten für die wir zulieferer haben das system sei so konzipiert dass es schnell an eine größere nachfrage angepasst werden könne zudem ist demnächst bereits ein umzug der firma nach voerde geplant dort haben wir die möglichkeit künftig auch von der produktionsfläche her noch zu wachen so polman m ciupek www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com

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news in short in short let s increase your performance i s the cfs motto at this year s interpack the traditional cfs brands tiromat dixie and aquarius moreover further technological development in high-performance deepdraw machines will be on display the focus here is on increasing output while at the same time reducing energy consumption and format changeover times as a systems supplier of complete slicer lines cfs will of course also make use of interpack to exhibit the latest stage of development in high-performance slicer technology with it s thermoformers cfs now has the innovative answer not only to the food industry but also to current and future demands of the medical industry integrated safety features guarantee product quality and seal integrity during the entire packaging process each have up to 60 years of experience and competence in slicing and packaging they consistently develop equipment and processes that have a measurable impact on yield productivity quality flexibility and the cost effectiveness of our customers cfs is taking advantage of interpack to present the latest trends and developments relating to thermoformers traysealers vertical flowpackers labelling and printing technology slicers and automation technology at 2 fair booths hall 8 booth c58 and hall 4 booth e59 in addition the company will provide information on cfs packaging materials and new service concepts cfs specializes in performance focused solutions for example cfs has further expanded its thermoformer portfolio and will present the youngest member of its thermoformer family at interpack for the food industry from a single machine or packaging material to a complete production line for the preparation marination processing slicing and packaging of primarily meat poultry fish seafood and cheese based products cfs offers lifecycle performance supporting the performance of food processors here and now and in the longer term operational challenges such as variety and flexibility cost per kg pack food safety and environment are the basis of cfs product and packaging innovation for improving output and reducing operating cost of food processors cfs stand at interpack www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com

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news in short in short combating contamination in food packaging p otential contamination by microorganisms is of primary concern in the food processing sector failure to take all possible steps to prevent contamination can be costly and even life-threatening the majority of food processing companies therefore have in place sophisticated environmental monitoring programmes to control and manage areas of microbiological risk in the processing plant such systems can quickly alert operators to the potential sources of contamination for example meat and poultry plants are required to have in place a system of preventative controls ­ haccp hazard analysis and critical control points ­ to ensure safety of their products however there are other types of visible contamination which if they enter the food processing chain via packaging can have equally serious consequences this can include skin particles hair packaging fibres metal swarf and clothing so how can such hazards be avoided over the past 25 years teknek has pioneered the development of specialist contact cleaning equipment which can effectively remove this type of contamination the latest generation of equipment ­ nanocleen ­ can remove particles down to 25nm in size from the surface of food packaging materials moreover the nanocleen system can remove 25-50 more particles than other contact cleaners the contact cleaning equipment uses special elastomer rollers to gently lift the particles from the substrate the particles are then transferred to a roll of reverse-wound pre-sheeted adhesive film see figure 1 as the film becomes saturated with contamination the figure 2 figure 1 sheet is removed by the operator for disposal leaving a fresh sheet underneath it can be helpful to analyse the used sheets carefully as this can identify where the contamination is coming from and which types of debris are prevalent so that preventive measures can be implemented the secret of teknek s success has been the chemical composition of the roller which offers the most efficient www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com

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news in short in short the contact cleaning equipment is designed to integrate seamlessly with the food processing production line to ensure maximum efficiency and minimum disruption to the smooth running of the plant see figures 2 and 3 for examples of teknek equipment installed on horizontal and vertical packaging machines in the food industry food processing companies have a duty to make sure that the packaging for food is absolutely clean before it comes into contact with food contact cleaning is the figure 3 most effective method of ensuring that the base packaging materials such as films cartons or plastics are free of any particles before the foodstuffs are processed teknek also recommends that effective static elimination equipment is installed in conjunction with the contact cleaner as the static charge generated by the movement of the web can attract dust and other airborne particles cleaning performance in the market it is the result of many years of research utilizing the latest polymer science technology the nanocleen system has also introduced static dissipation qualities to both the roller and adhesive roll which is particularly important with thin film which can have a tendency to cling to the rollers www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com

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news in short in short process tanks and automated plants for the food-processing industry s pecialised in the batch processing of all pumpable liquid and pasty products goavec supplies process equipment to the dairy food-pro single-piece automatic cleaning units our new product the tipping cooker is a multi-purpose equipment dedicated to the food industry it processes liquid and pasty products up to high viscosities with multiple rheology and that could include pieces markers vegetables meat the available functions of the goavec tipping cooker are · water proportioning · thermal treatment heating cooling · product mixing · product homogenization · reduction · browning · dripping type product separation · weight checking · tank tilting for discharge into europe tank · liquid product tank bottom discharge production is controlled extremely rigorously in terms of hygiene encompassing all the health aspects of the fight against contaminations within washing facilities the company masters both simple and complex mixtures as well as thermal treatment processes it also offers on-site and on-platform units with different levels of automation including monitoring tool programming as for customer service this department supplies spare parts intervenes for preventive or curative maintenance performs inspections and diagnostics and upgrades already-existing equipment cessing cosmetics and pharmaceutical industries the range goes from complex stainless steel process tanks to turnkey plants with a built-in automatic control well known for the quality of its tanks the company quickly earned itself a name and is now a reference when it comes to whey crystallisation fermenting and cream ripening in order to meet product requirements the range of tanks is divided into three types of equipment tanks open to the atmosphere sterilizable tanks in which absolute sterility is maintained ultraclean tanks with protected atmosphere and three pressure ranges from 150 mbar to 500 mbar it also produces crystallisers which enable a very high degree of sugar crystal homogeneity to be achieved ready to operate fermenting tanks for aerobic or anaerobic productions the viscostar a patented agitator intended for the dairy and various foodstuffs sectors as well as miscellaneous agitators and mixers for an extremely wide array of industries the bactosas patented equipment which provides an alternative to industrial clean rooms the robostar a multi-purpose machine direct/indirect heating cooling pressurization vacuum technology cleaning in place sterilization agitation adaptable to the product www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com

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news in short in short tm robotics e asy is productivity efficiency professionalism tm robotics high speed high endurance thp550 robot this robot is toshiba machine s answer to the high speed demands required in today s industry capable of maintaining up to 120 picks per minute for 24 hour continuous operation the thp550 is a cost effective alternative to other packaging options on the market the thp550 that tm robotics had on display also showed the ability to control additional axis using the same controller as the scara robot arm in this case tm robotics is controlling a toshiba machine cartesian axis is responsible for toshiba machine s world class range of scara six axis and cartesian robots these machines excel in industries ranging from food and pharmaceuticals to fmcg and general packaging these robots are the easiest to integrate manage and operate on the market which makes their lifetime cost extremely competitive the company integrated two of th850 scara robots into the robotic pack line with the addition of custom vacuum grippers these two th850 robots are performing tasks that are common in the packaging industry the toshiba machine scara robot is ideally configured to carry out these tasks due to the internal air piping and the ability to handle up to a 20kgs of payload during fackpack 2010 were also displayed the new the ts3000 controller which is the heart of the thp550 has the ability to control up to 6 axis of motion simultaneously this option in combination with ethernet usb and vision+conveyor tracking as standard is a great way to expand the capabilities of toshiba machine robot with minimal additional cost www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com

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