Kukko-Turnus

 

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2015

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KUKKO Werkzeugfabrik Kleinbongartz & Kaiser oHG Taubenstrasse 5 D-42857 Remscheid TURNUS Werkzeugfabrik Eduard Gottfr. Ferne GmbH & Co. KG info@KUKKO.com www.KUKKO.com Telefon +49(0)2191/9339-0 Telefax +49(0)2191/9339-100 GB-01

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® Quality made in Gemany Founded in 1919 by Alfred Kleinbongartz and his brother-in-law Emil Kaiser, the Kleinbongartz & Kaiser Tool Factory has remained to this very day a family owned, unincorporated partnership. Our brand name KUKKO is an acronym of the founders' initials. KUKKO, as the inventor of a whole new category of tools, has consistently set new and higher, unsurpassed and exemplary standards of use and quality with its pullers, separators, internal extractors and numerous other pulling and extracting tools. No wonder, then, that KUKKO has long since become a global synonym for push/pull devices. Our second-to-none product array, which covers all conceivable industrial, artisanal and automotive-sector tasks and contexts, has evolved from a steady stream of innovation in the tradition of our company's founders. Our certification according to DIN EN ISO 9001 (EN 29001/BS, part 1) and adoption of T.Q.M. document the quality mandate, commitment and guiding principles of a product policy geared to the optimization of customer benefits. This catalogue, with its straightforward, comprehensive informational content, is intended to facilitate both your work and our fruitful cooperation. KUKKO Tool Factory Kleinbongartz & Kaiser

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® ® a KUKKO Partner Enterprise The Eduard Gottfr. Ferne GmbH & Co. KG Tool Factory was founded in 1853. As such, it is one of Germany's most richly heritaged toolmakers and the producer of the globally renowned TURNUS and WINKELGREIF clamping and cutting tools. Among professional users in the trades, commerce and industry, TURNUS-brand clamping tools are a hallmark of quality and continuous, application-oriented progress. TURNUS, the market leader for such traditional products as hand vises and such cutting-edge tools as the world's only all-steel screw clamps with anti-slip and spindle-lock devices, heavy-duty grip clamps and numerous other innovative products, offers users a supply program that satisfies all needs and demands. The TURNUS product array is included in this catalogue, beginning on page 114. Then, starting on page 157, you'll find a broad range of Winkelgreif cutting tools, which have been known for decades now for their high cutting capacities, perfect convenience of use, long service lives and quality of detail execution. The full line of Winkelgreif tools, including standard tin snips in high-grade and stainless steel, compound leverage tin snips with stainless-steel and tungsten-carbide cutting edges, electrician's shears and cable cutters, multi-purpose cutters and a multiplicity of other ergonomically engineered industrial shears, meets any requirements a professional user could pose.

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Quality made in Germany PULLER ABC Choosing the right puller for the right job Which type of puller do I need? Which combination works best? . . . for pulling gear wheels, ball bearings, V-belt pulleys and the like off of shafts and axles. Sliding-arm pullers with two arms or three. With deference to superior load distribution, three-arm pullers should - space permitting - always be given preference. Range of choices: a) Sliding-arm pullers, belonging to type series 20, 30 or 11. b) Pullers with self-centering, self-aligning arms, belonging to type series 43, 44, 45, 482, 483 or to either 844 or 845 from the „800“-system series. c) Pullers with preselectable spread, belonging to type series 12. d) Pullers with self-centering spread adjuster, belonging to type series 112 or 113. e) Swivel-arm pullers, belonging to type series 41, 42, 46, 47, 201, 202, 203, 205, 206 or 207. f) Pullers with side clamp, belonging to type series 204 or 210. g) Pullers with slide hammer, belonging to types series 220. . . . for pulling ball bearings, roller bearings, sleeves/bushes and other tight-fitting elements. Separators and separator pullers. Range of choices: a) Separators and pulling tools, belonging to type series 15, 17 or 18. b) Separator pullers, belonging to types series 14, 204-0 or 210. . . . for pulling items mounted on hollow shafts. The choice of puller in this case is analogue to the above, but a step plate adapter must be inserted to help support the puller’s forcing screw on the hollow shaft. Range of choices: Sets of step plate adapters, belonging to type series Y-18 -17, Y-19 -17 or Y-20 -17. . . . for pulling items with tapholes. Pullers with threaded adapter. Range of choices: a) Pulling tools with threaded adapter, belonging to types series 18 or 18-AS. b) Pullers with slide hammer, belonging to type series 230. 2

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Quality made in Germany PULLER ABC . . . for pulling ball bearings, outer races of ball bearings, and bushes/liners out of boreholes. a) Internal extractors. Range of choices: b) a) Internal extractors with counterstays, belonging to type series 21, 22 or 16. b) Internal extractors with slide hammer, belonging to type series 221 or 224. c) Pullers, belonging to type series 20 or 30, with arms reversed. c) . . . for pulling and extracting ball bearings out of their housings. Ball bearing extractors, belonging to type series 69 and 70. No. 70 No. 69 . . . for pulling shafts or axles out of bearings. Shafts are designed with a concentric shaft-protecting tapped bore. Pulling tool with threaded adapter. Range of choices: a) a) Counterstay with threaded adapter, belonging to type series 22 or 22-AS. b) Puller with slide hammer and threaded adapter, belonging to type series 223. b) Once the required type of tool has been determined, it is easy to pick the most suitable model from among the numerous type series listed in the catalogue. To pinpoint the size of tool you need, run through the spread and depth columns of the corresponding tables, and compare the listed dimensions with those involved in the job at hand. Outside pulling Depth Depth Diametric capacity Diametric capacity Normally, you can trust the selected model to handle the work you have in store for it. However, just to be absolutely sure, always choose the larger of any models with overlapping job-dimension ranges. The technical appendix of this catalogue, which you’ll find on pages 94 -101, offers detailed dimensional and performance data for all the different models, in addition to safety instructions and useful tips for working with pulling tools. Then, on pages 58 and 59, you’ll find the appropriate driving tools for controlled application of force. 90° Inside pulling Separating - Spread - Ø Ø Depth Illustrations indicate the present status. The designs may, however, be altered without special notice, e.g., in the interest of technical progress. and misprints excepted. are quoted as averages and therefore not binding. on working with push/pull devices is provided on page 89, 92, 93. Performance Errata Weights Information data are based on the maximum rating. The load to be applied must be adjusted during each application to the actual conditions, the safety requirements and the operating instructions (as-intended use). details are only approximate and therefore given subject to pertinent modifications and technical progress. by means of a Quality Management System certified according to DIN EN ISO 9001. Dimensional Quality assurance © Copyright by KUKKO-Werkzeugfabrik - Kleinbongartz & Kaiser - D-42824 Remscheid All text and illustrations protected by copyright; all rights reserved. 3

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Quality made in Germany 1 2 3 4 5 6 7 Economy 8 10 4

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Quality made in Germany 1 2 3 4 5 6 7 8 10 Alphabetical Index: Numerical Index: Page Pages 103 104, 105 5

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Quality made in Germany KUKKO - the Original 6

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Quality made in Germany KUKKO - the Original Innovation „ 2 0 P L US “ Engineered to maturity in every detail, neatly drop forged, precision machined on state-of-the-art production equipment, carefully hardened and tempered, expertly assembled, and load-tested - in other words, KUKKO quality made in Germany. q Ribbed puller head sections, carefully calculated for high rigidity, with smooth-milled guideways. q Specially strengthened female threads with smooth, hard-wearing flanks for smooth running and good transmission of forces. q Strong arms made of oil-hardened chrome vanadium steel, with profile-milled claws featuring a special gripping geometry for confined spaces, plus appropriate radii for shafts and axles. q Heat-treated and specially coated forcing screws/rams with tribologically superior threads. q Forcing screw heads with round striking crown to enable pounding the prestressed puller with a hammer to help loosen stubborn items. q Load-harmonized, true-to-tolerance opening widths for slip-free engagement of the driving tool. q CNC-fabricated precision fine-pitch threads for easy buildup of pulling force, even in the presence of high prestress and flank friction. q Grooved end threads for avoiding damage to the female thread, if the full thread length is needed. q Bearing-mounted, freely rotating center points for protecting the shaft against damage caused by application of the pulling force. uality KKO q U K , s r word ny In othe Germa in e d - ma 7

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Quality made in Germany 1 Sliding-arm Universal Pullers with Constantly Parallel Claws This original KUKKO design has proven itself in decades of rough & tumble service all over the world. Advantage: constantly parallel claws in any position, so that only the contact faces actually touch the part to be pulled. Sturdy construction, high performance, handy shape, form-cut feet for use in confined spaces. Universally applicable, with interchangeable claws for any required depth. For outside and inside pulling. Two-arm universal pullers, type series 20 Mechanical pullers with standard-type, standard-length claws Art. no. mm Type 20 with standard-length claws 20-1 20-10 20-2 20-20 20-3 20-30 20-4 20-40 90 120 160 200 250 350 520 650 35/8 5 6 8 10 14 21 26 " mm 100 100 150 150 200 200 200 300 4 4 6 6 8 8 8 12 " kg mm 1.10 1.20 2.80 3.10 7.00 8.00 13.40 14.80 009433 009921 009501 010088 009686 010163 009761 411861 614 135 614 135 621 210 621 210 626 280 626 280 11-3-0 11-3-0 17 17 22 22 27 27 36 36 Two-arm universal pullers, type series 20 Mechanical pullers with standard-type, off-length claws Art. no. mm Type 20 with off-length claws 20-1-2 20-10-2 20-2-3 20-20-3 20-3-3 20-3-4 20-3-5 20-30-3 20-30-4 20-30-5 20-4-3 20-4-4 20-4-5 20-40-4 20-40-5 90 120 160 200 250 250 250 350 350 350 520 520 520 650 650 35/8 5 6 8 10 10 10 14 14 14 21 21 21 26 26 " mm 200 200 300 300 300 400 500 300 400 500 300 400 500 400 500 8 8 12 12 12 16 20 12 16 20 12 16 20 16 20 " kg mm 1.60 1.70 3.60 3.90 8.10 9.20 10.20 9.10 10.20 11.20 14.50 15.60 16.60 17.00 18.00 466311 466496 466564 466649 466724 467066 467301 466809 467141 467486 466984 467226 467554 730641 731976 614 135 621 210 17 17 626 280 27 11-3-0 36 Standard-type claws for pullers belonging to type series 20 Art. no. mm kg Qty. For puller nos. 1- 90-P 2-150-P 3-200-P 100 150 200 " 4 6 8 0.56 1.20 3.10 001338 002403 003233 2 2 2 20-1, -10 20-2, -20 20-3, -30, -4, -40 These claws also fit three-arm pullers belonging to type series 30. Extra-long claws for pullers belonging to type series 20 Art. no. mm kg Qty. For puller nos. 001666 2 20-1, 001901 2 20-1, 002731 2 20-2, 003561 2 20-3, 003806 2 20-3, 004148 2 20-3, These claws also fit three-arm pullers belonging to type series 30. 1-190-P 1-250-P 2-300-P 3-300-P 3-400-P 3-500-P 200 250 300 300 400 500 8 10 12 12 16 20 " 1.00 1.25 2.15 4.40 5.30 8.50 -10 -10 -20 -30, -4, -40 -30, -4, -40 -30, -4, -40 8

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Quality made in Germany Sliding-arm Pullers with Constantly Parallel Claws 1 N Two-arm universal pullers, type series 20-H Sizes -3 and -30, with 10-ton hydraulic ram and standard-length claws The nominal capacity of the hydraulic ram is reached at a torque of 30 Nm. (See page 26 for operation.) Art. no. Hydr.. mm " mm " kg With extension Capacity, t 20-3-H 20-30-H 250 350 10 14 200 200 8 8 7.70 8.70 786839 800 786914 800 800-150 10 800-150 10 Two-arm universal pullers, type series 20-AV Size -4, size -40 and size 20- 5 with adjustable-length claws Art. no. mm 20-4-AV 520 20-40-AV 650 20-5 750 21 26 30 " mm 300-500 12-20 300-500 12-20 400-700 16-27 " kg mm 18.70 20.00 44.30 706233 732058 009846 11-3-0 11-3-0 637 600 36 36 41 Two-arm universal pullers, type series 20-H Size 4, size 40 and size 20-5 with hydraulic ram and adjustable-length claws High-compressive force is of major advantage for quick, effortless pulling of particularly tight-fitting items. (Operation as described on page 18.) Art. no. mm mm kg 20-4-H 20-40-H 20-5-H 520 650 750 21 26 30 " 300-500 12-20 300-500 12-20 400-700 16-28 " Hydr. Capacity t 26.30 227981 27.70 732218 49.80 228063 8-1-B 8-1-B 8-2-M 15 15 20 Hydraulic rams for pullers belonging to type series 20 High-compressive force is of major advantage for quick, effortless pulling of particularly tight-fitting items. Simply replace the mechanical screw with a hydraulic ram. The nominal capacity is reached at a torque of 45 Nm (8-1) or 30 Nm (8-2) and must not be exceeded. (Operation as described on page 18.) Art. no. Suitable for nos. Capacity t Stroke mm kg 8-1-B 8-2-M 20-4 + 20-40 20-5 15 20 10 10 6.80 10.00 034596 034916 Adjustable-length puller arms A single pair of these claws, with their adjustable lengths, suffices for various different reaches. Art. no. mm kg Qty. For puller nos. 4-SP-P 5-SP-P 300-500 12-20 8.50 adjustable 400-700 16-28 20.40 adjustable " 004636 004971 2 2 20-3, -30, -4, -40 20-5 9

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Quality made in Germany Sliding-arm Pullers with Constantly Parallel Claws 1 Sales display and workshop stand This practical stand facilitates the sales-counter presentation and/or orderly storage of your most frequently-used two-arm pullers. Two mounting holes in the back enable wall mounting, e.g., on a perforated wall panel. Art. no. incl. 1 ea. puller nos. kg 20-ST 20-1 20-10 20-2 20-20 20-3 16.50 010248 When ordering a complete stand and puller set no. 20-ST, you only pay for the pullers, the stand is free. Two-arm universal pullers, type series 20 PLUS quick-adjusting with knurled knobs for quick loosening and adjustment of puller arms without need of a wrench Art. no. mm mm kg mm 20-1+ 20-10+ 20-2+ 20-20+ 20-3+ 20-30+ 90 120 160 200 250 350 3 5/8 5 6 8 10 14 " 100 100 150 150 200 200 4 4 6 6 8 8 " 1.10 1.20 2.80 3.10 7.00 8.00 644771 644856 644931 645013 645198 645273 614 614 621 621 626 626 135 135 210 210 280 280 17 17 22 22 27 27 Sales display and workshop stand This practical stand facilitates the sales-counter presentation and/or orderly storage of your most frequently-used two-arm pullers. Two mounting holes in the back enable wall mounting, e.g., on a perforated wall panel. Art. no. incl. 1 ea. puller nos. kg 20-ST+ 20-1+ 20-10+ 20-2+ 20-20+ 20-3+ 16.50 668944 When ordering a complete stand and puller set no. 20-ST+, you only pay for the pullers, the stand is free. N Two-arm universal pullers, type series 20 PLUS-S quick-adjusting, with puller arms designed for confined spaces with knurled knobs for quick loosening and adjustment of puller arms without need of a wrench Art. no. N N mm N N N N 20-1+S 20-10+S 20-2+S 20-20+S 20-3+S 20-30+S 90 120 160 200 250 350 3 5/8 5 6 8 10 14 " mm 100 100 150 150 200 200 4 4 6 6 8 8 " kg mm 1.10 1.20 2.80 3.10 7.00 8.00 756221 756306 756481 756559 756634 756719 614 614 621 621 626 626 137 137 211 211 281 281 13 13 17 17 19 19 10

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Quality made in Germany Sliding-arm Pullers with Constantly Parallel Claws 1 Two-arm universal pullers, type series 20-S with slender puller arms for confined spaces, e.g., for pulling gear wheels, bearings, pinions and detents Art. no. mm mm kg 20-1-S 20-10-S 20-2-S 20-20-S 20-3-S 20-30-S 90 120 160 200 250 350 35/8 5 6 8 10 14 " 100 100 150 150 200 200 4 4 6 6 8 8 " mm 1.00 1.10 2.70 3.00 6.90 7.90 757396 757471 727368 727443 727511 727696 614 614 621 621 626 626 137 137 211 211 281 281 13 13 17 17 19 19 Puller arms for confined spaces Art. no. mm 1- 91-P 1-191-P 1-251-P 2-151-P 2-301-P 3-201-P 3-301-P 3-401-P 3-501-P 100 200 250 150 300 200 300 400 500 4 8 10 6 12 8 12 16 20 " kg Qty. For puller nos. 0.50 0.90 1.20 1.36 2.00 3.52 4.60 5.60 6.70 434716 461286 461446 702921 703188 726521 726781 726941 727108 2 2 2 2 2 2 2 2 2 20-1, 20-1, 20-1, 20-2, 20-2, 20-3, 20-3, 20-3, 20-3, -10 -10 -10 -20 -20 -30 -30 -30 -30 Two-arm universal pullers, type series 20-SP with slender puller arms for confined spaces, e.g., for pulling gear wheels, bearings, pinions and detents from various depths Art. no. mm mm kg mm 20-10SP 20-20SP 20-30SP 120 200 350 5 8 14 " 100/200/250 4/8/10 3.40 461514 150/300 6/12 5.10 701856 200/300/400 8/12/16 19.10 701931 " 614 137 621 211 626 281 13 17 19 N Set of two- and three-arm pullers in a tool box with puller arms for confined spaces, for several different depths Art. no. Contents: parts for puller nos. mm mm kg mm K-2030S 20-10SP + 30-10SP 120 100/200/250 8.50 776021 614 137 13 11

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