2011 catalog #180 6620 mcmillan way richmond bc canada v6w1j7 604.232.4445 1.888.swivels 794.8357 fax 604.232.4446 email@example.com www.dcddesign.com cable pulling lubricants section
dcd design manufacturing ltd at dcd design manufacturing ltd we produce high quality cable installation directional drilling and overhead line stringing tools dcd design is driven by our customers needs and by our own commitment to service those customers every effort is made to provide customers with the product they need when they need it we maintain our inventory levels to satisfy 99 of orders without delay and 90 of orders are shipped on the same day from our integrated sales and engineering office we offer the fastest turn-around in the industry to meet your shipping deadlines we are constantly working to supply a high-quality product at a competitive price and to this end all our products are fully tested and come with a six-month guarantee 90 days for horizontal directional drilling products on november 10 2009 we became iso 9001:2008 certified and this emphasizes our commitment to superior product quality and customer service utilities contractors distributors and competitors alike recognize the high standards set by our customer service and the products we manufacture customers realize that help with field problems the ability to react to a new need and that extra effort required to help get the job done are all part of the dcd commitment product categories hdd swivels wire mesh connectors grips dcd cable installation tools cable pulling eyes duct installation proofing manhole tools cable pulling lubricant cable pullers duct rodders line blowing overhead products this 2011 catalog combines our cable installation and overhead tools with our horizontal directional drilling catalog to give our customers a single point of reference for all their utility installation requirements overhead underground through ductwork or dirt dcd design has a tool for your application dcd design has been producing cable installation tools since 1986 and we have expanded our selection in recent years to include manhole tools cable blowing projectiles and the revolutionary tube-lube 326 cable pulling lubricant our distinctive stainless steel line swivels offer the most standard features of any overhead or underground line stringing swivels and our unique power-grips have been applied internationally to off-shore wind turbine cable installations the dcd dub-swivels and maxi dub-swivels are a benchmark in the horizontal directional drilling industry we patented the harsh environment swivel in 1996 and we ve delivered thousands of quality products since then when a pullback went smoothly a dub-swivel was there connecting the drill string to the final product and most recently the overhead tools division has brought the lineman and eagle lashers to dcd design since the 1940 s the neale and cable spinning equipment company were producing aerial cable lashers for telecom and power applications dcd design continues the tradition with the proven lineman lasher and the advanced eagle lasher.
series number 00503 00504 00508 00508 index product description dub lite® swivel dub lite® swivel specialty type dub® swivel maxi dub® swivel page 2 4 5 8 series number 32000 32900 32300 32600 32460 32650 32655 32510 32550 32700 35000 35100 35200 35300 00510 40000 51000 52000 52500 53500 54000 56000 56500 57000-57170 57500 60000 product description sheaves quadrants hangers cable rope guides meter box puller cable separators entry bells manhole brace lubricants tube-lube® 326 lubricants applicators lubricants tube-lube® 336 lubricants tube-lube® 346 lube spreader cable puller accessories page 44-45 46-47 48 48 49 50 51 52 53 54 54 55-59 61 61 62 62 63 63 64 65-67 68 68 hdd manhole tools 00000 00505 00520 00521 00522 00560 00565 00566 clevis pins detail line swivel connector can-linktm clevis connector rope to rope connector rope to swivel breakaway connector breakaway pins breakaway pin configurations 00530 min-e-maxtm breakaway connector 00550 breakaway swivel 00535 00555 breakaway pins 00652 00653 connector eye to eye/clevis 00654 00655 connector shackles 00656 connector chain link connector quick link 00660 23000 wire rope bridle sling swivels connectors 10 11 12 12 12 13 13 14-15 16 16 16 17 17 17 18 18 cable pulling lubricants tuf-lugger duct rodders accessories 00501 wire grip swivel 20 00661 00697 wire mesh grips pulling 20-23 24-27 00800 00831 wire mesh grips support multiple cable installation selection guide 28 pulling support grips fish rod 1/8 dia reel rod detectable rod 3/16 dia tuf rod 1/4 dia ruf rod detectable rod 5/16 dia ruf rod 3/8 dia ruf rod detectable rod 7/16 dia ruf rod 1/2 dia duct rodder accessories hand rodder accessories wire mesh grips duct rodders 00760 00770 00905 00925 24000 24100 24200 24300 24500 25000 mighty eye combo kit pulling eye swivel grip pulling eye lug pulling eye clevis eye multiplex pushing pulling eyes pulling eye mini grip pulling harness cable pulling eyes 29 30 32 33 34 35 36 36 58400 58410 58230-58335 58000 58100 58200 58500 61100 61700 61400 62000-63000 61000-61040 power blower hose seal offs line blowing projectiles control valve innerduct seals duct seals pull tape model q lasher eagle lasher lineman lasher overhead products lashing wire line blowing equipment 69 70 70-71 72 72 73 74 75 75 76 76-78 79 00604 00605 00615 00600 00619 00620 00621 00650 00651 08000 08100 08450 08400 08500 duct installation proofing overhead products innerduct pulling eye lug innerduct pulling eye clevis innerduct pulling eye swivel clevis duct puller vibratory plow-grip duct puller poly puller duct puller standard duct puller deluxe sealed duct puller o-ring replacement guide duct brush spiral duct brush heavy duty test slug duct checker steel duct checker polyurethane 37 37 37 38 38 39 40 41 42 42 42 43 43
53 web site www.dcddesign.com tube-lube® 326 35000 series the product well tried and tested and in abundant use across europe for many years this one lubricant is what you need for all your cable pulling requirements demand for this product is steadily growing mostly due to the many benefits it offers which include ·excellent lubrication and reduction of friction field tests show pulling loads can be reduced by over 50 on par with the other leading brands ·proven to reduce the coefficient of friction tests on pvc duct with polyethylene jacketed cable show this to be 0.13 ·lower friction means longer cable pulls lower viscosity means less drag on the jacket ·clean and easy to use spray what you need where it s needed for less waste ·lubricant will flow around the cable when sprayed on simply leaving a 5 mil coating of lubricant all around the cable jacket eliminating dry spots on the cable and further reducing friction this also reduces usage by up to 50 ·can be used equally well for heavy power cable or catv cable ·suitable for cable blowing in europe it is recommended by lancier one of the original developers of cable blowing machines and equipment ·can be used with several different applicator systems now offered by dcd see following page ·good for winter or summer temperatures 4f to 149f -20c to 65c ·minimal evaporation active ingredients do not dry out after application so cable removal years later is easy unfinished applications one day can easily be started up again the next day ·non-flammable ·contains no silicone oils yet is compatible with silicone ·contains no voc s volatile organic compounds ·safe non-toxic and biodegradable ·successfully tested to ieee standards for determining compatibility of pulling lubricants including low-smoke zero-halogen lszh jacket and semi-conductive materials ·successfully tested to astm standards for environmental stress cracking of cable jackets also including low-smoke zero-halogen lszh jacket ·price competitive on a gallon to gallon basis alone now figure in the much lower usage and there are excellent savings to be gained toll free 1-888-swivels 794-8357 tel 604-232-4445 fax 604-232-4446 e-mail firstname.lastname@example.org the packaging tube-lube® 326 is available in many different forms including cable pulling lubricants · · · · 1 quart spray bottle for smaller premise type applications sold only as a 12 pack 4 pack of 1 gallon jugs available in pallets of 44 packs for larger users who prefer the 1 gallon jugs extra 10 discount on pallet loads stackable 5 gallon container available in pallets of 36 containers for larger users who prefer the 5 gallon containers extra 10 discount on pallet loads in large 265 gallon totes for the very large user who prefers to put the tote on the dock and let the crews fill up as needed these totes have a spout and shut off valve located at the bottom of the tote and are returnable and can be re-filled therefore saving even more costs part no 35000-002 35000-410 35000-050 35000-055 35000-265 description 1 quart spray bottle 12 pack 1 gallon jug 4 pack 5 gallon container 55 gallon barrel 265 gallon tote c/w spout and shut-off weight 26.76 lb 36.0 lb 38.0 lb 485 lb 2500 lb
54 the extreme liquid consistency of tube-lube® 326 sg 1.04 minimizes viscous friction and allows it to be easily pumped or sprayed in fact one of the big attractions of this product is its ease of application dcd offers several different ways to apply the lubricant right onto the cable a manually pressurized manual applicator kit a manually pressurized spray tank with a pressure gauge allows the user to monitor the amount of lube being sprayed onto the cable via the included hand-held wand or any of dcd s products fitted with a quick connect spray nozzle different pressures allow different volumes a manual shut-off valve leads to a quick disconnect coupling a 20 long clear hose is included with the applicator with quick disconnect couplings at each end this allows the applicator and operator to remain outside the manhole while the connection to the duct is up to 20 away a battery operated back pack power-spraytm applicator kit this unit holds a little over 4 gallons and can be carried on the operator s back a 4 speed pump controls the volume of lube applied the pump is operated by a re-chargeable battery with about 8 hours usage time the unit comes complete with re-charger and a spare battery the outlet hose also leads to a quick disconnect coupling a 20 long clear hose is included with the applicator with quick disconnect couplings at each end this allows the applicator and operator to remain outside the manhole while the connection to the duct is up to 20 away semi-clear tank allows visibility of the lube level web site www.dcddesign.com the applicators part no 35100-000 35100-002 35100-040 35100-050 35100-051 description manual applicator kit c/w 20 hose assembly power-spraytm applicator kit c/w 20 hose assembly battery charger hose assembly 20 long battery pack for power-spraytm battery wall charger for weight 19 lb 16.4 lb 1.57 lb 6.14 lb 0.30 lb power-spraytm in both above cases the exit hose disconnect coupling and 20 long hose can attach to any of several other dcd products the duct entry guide 32500 series this product fits right into the duct opening and has a roller that the cable must pass over the unit is fitted with a spray nozzle that when hooked up places the lubricant right onto the cable as it passes under the nozzle the flexible guides 32600 series this product attaches to duct entry adaptors and these parts also have a spray nozzle to apply the lubricant right onto the cable as it enters the duct the split entry bells 32550 series these are a cable entry guide that can be removed easily after installation and are also available with a spray nozzle such that again the lube can be sprayed right onto the cable finally a manual spray wand is included with both types of applicator kits so that the hose may be connected to the spray wand and then applied onto the cable drum itself or any other point in the cable travel before entering the duct cable pulling lubricants toll free 1-888-swivels 794-8357 tel 604-232-4445 fax 604-232-4446 e-mail email@example.com
55 web site www.dcddesign.com tube-lube® 326 summary one of the biggest problems facing cable crews is proper lubrication of the cable many people do not realize the significance of reducing the friction during the pull but without proper lubrication the cable can easily be damaged by over stressing and the time and effort required to complete the installation can grow significantly there is often a reluctance to use lubricants because of the mess the difficulty in applying the lube and time it takes to clean up afterwards another issue is knowing which lubricant to use some suppliers offer winter and summer grades fiber or power grades products to loosen the lube as it dries products to clean up the lube and so on you almost need to be a chemist to know what you should be using and when tube-lube® 326 eliminates all of those problems as well as solving the difficulties in the pull one lubricant all year round no mess to clean up proven lubricity lower usage lower pulling forces a choice of packaging and a choice of application methods the entire package described in these pages is the simple answer for the installation crews who have to use lubricant in the field for supervisors that have tried everything to increase efficiency for purchasing managers trying to meet budgets and for the engineers protecting the quality of the installations tube-lube® 326 is easy and clean to use reduces friction and pull loads is available in many different packages to suit all budgets and meets all the required ieee and astm standards it is even friendly for our environment and the user dcd believes that no other single product can make these claims toll free 1-888-swivels 794-8357 tel 604-232-4445 fax 604-232-4446 e-mail firstname.lastname@example.org tube-lube® 336 35200 series this product is specifically designed for cable blowing applications and although the tube-lube® 326 is an all purpose lubricant and quite suitable for cable blowing there are those that will insist on using a more traditional type of lubricant the tube-lube® 336 fits that bill available in single quart containers or 1 gallon pails tube-lube® 336 is compatible with all cable jackets and all types of ducting the product is used to pre-lubricate the ducting before installing the cable the tubelube® 336 is first poured into the end of the duct then a dcd foam bird 58230 series can be blown through the conduit pushing the lubricant ahead of it and spreading the lubricant around the wall of the duct normal usage for this is approximately 1 quart for 6000 ft of conduit additional lubricant should be placed in front and behind the cable carrier to ensure sufficient lubricant for the entire operation normal usage is approximately 1/2 quart in front and 1 quart behind the cable carrier for 6000 ft of conduit this product can be used in temperatures between 14 and 120 degrees f part no 35200-002 35200-010 35200-410 description 1 quart container 12 per case 1 gallon container 1 gallon container 4 per case weight 28 lb 8 lb 34 lb cable pulling lubricants
56 35300 series this product is specifically designed for those extra heavy-duty cable installations and although the tube-lube® 326 is an all purpose lubricant and quite suitable for heavy cables there are those that will insist on using a more traditional type of gel type lubricant the tube-lube® 346 fits that bill available only in 5 gallon pails tube-lube® 346 is compatible with all cable jackets and all types of ducting the product is a heavy duty gel that should be applied to the cable as it enters the ducting and will stay on the cable throughout the pull this product can be used in temperatures between 14 and 120 degrees f part no 35300-050 description 5 gallon container weight 43.5 lb lube spreader 00510 series this product is designed to spread dcd tube-lube® 346 or similar around the walls and along the length of the duct while also acting as a connector the body is constructed out of stainless steel and the polyurethane disc has angular grooves which allow better distribution of lubricant table a spreader disc part no 00515-100 00515-125 00515-150 00515-175 00515-200 00515-250 00515-300 00515-350 00515-400 00515-500 00515-680 00515-640 disc dia 1-1/16 1-3/16 1-5/16 1-7/16 1-7/8 2-3/16 2-13/16 3-1/4 3-3/4 4-11/16 5-1/2 5-13/16 weight 0.011 lb 0.014 lb 0.018 lb 0.023 lb 0.045 lb 0.063 lb 0.118 lb 0.165 lb 0.257 lb 0.433 lb 0.624 lb 0.719 lb 00510-010 00510-010 00510-010 00510-010 00510-025 00510-025 00510-025 00510-035 00510-035 00510-035 00510-035 00510-035 how to order 1 select disc from table a to fit the internal diameter of conduit to be lubricated 2 select connector body from table b to match selected disc from table a table b connector body part no 00510-010 00510-025 00510-035 3:1 safe working load 1,500 lb 4,000 lb 7,200 lb body dia 7/8 1-3/8 2 overall length 3-3/16 9-1/6 6-1/2 weight 0.24 lb 0.99 lb 2.73 lb clevis pin 00010-slt 00025-hex 00035-hex cable pulling lubricants connector body toll free 1-888-swivels 794-8357 tel 604-232-4445 fax 604-232-4446 e-mail email@example.com web site www.dcddesign.com tube-lube® 346
terms conditions general terms shipping terms · · · shipments to the usa shipments within canada · · · all pricing is fob blaine washington there are no duties or taxes to be added to the prices shown standard dcd shipping policy is that freight will be prepaid and added to the invoice unless otherwise stated on the customer order contact dcd for free freight policy all pricing is fob richmond bc taxes will be added as per your jurisdiction freight will be prepaid and added to the invoice unless otherwise stated on the customer order all pricing is fob richmond bc applicable duties and/or taxes may be added to the prices shown freight will be prepaid and added to the invoice unless otherwise stated on the customer order a handling fee of $25.00 may be added to all orders under $100 net value loss or damage in transit are the responsibilty of the carrier any claim should be filed with the delivering transport company prices are subject to change without notice all orders subject to acceptance at the factory we reserve the right to invoice prices in effect at time of shipment product returns will only be authorized within 6 months of invoiced date all returned product must have a returned material authorization rma number assigned by the factory for all returns contact the office for shipping instructions all product returns must have freight prepaid no collect shipments will be accepted all returned product is subject to a minimum 25 re-stocking charge only product in as new condition will be accepted if product is damaged or not in original packaging a higher re-stocking charge may be assessed credit will be issued for product returns against replacement or future orders only under no circumstances will dcd offer cash refunds for product being returned for service or repair after receiving the product dcd will submit a quotation for the repair work this must be authorized by the customer prior to the work being commenced shipments outside north america · minimum order · loss or damage · prices · returned goods information · · · · · ·
limited warranty dcd design manufacturing ltd extends the following warranty to the original purchaser of these goods for use subject to the qualifications indicated dcd design manufacturing ltd warrants to the above party for use that the goods or any component thereof manufactured by dcd design will be free from defects in workmanship for a period of 1 year from the date of purchase provided such goods are installed maintained and used in accordance with dcd design manufacturing s written instructions the following is the limited warranty policy for dcd design manufacturing ltd dcd as it pertains to all products in this catalog shipped to any market place including usa europe or elsewhere unless otherwise specified on any given order 1 dcd warrants only that all products supplied by them will be free of defects in design material or workmanship and will conform to dcd s published configurations and specifications therefore 2 this limited warranty shall be effective for a period of 6 months from the final delivery of the product either by dcd or a distributor to the end user for all cable installation products and for a period of 3 months for directional drilling swivels and duct pullers 3 upon receipt of written notice from the distributor or customer within the said 6 month period of any such defect dcd shall promptly repair or replace the defective product without charge to distributor or customer or at the sole discretion of dcd may refund the price paid by the distributor for such defective product provided it is clearly shown that such defects were caused by poor design workmanship or materials it is understood that the environment in which these products are used may be extremely hazardous and damage or excessive wear to the product can be caused by any one of many known or unknown elements this warranty will not be in effect if an unreasonable amount of damage or wear or careless use of the product is found to be the cause of the defect 4 all other warranties either express or implied for this product including but not limited to any implied warranties of merchantability and fitness for a particular purpose are hereby disclaimed if this product is not free of defects as warranted in paragraph 1 above your sole and exclusive remedy shall be repair replacement or refund as provided in paragraph 3 above in no event shall dcd or any of its authorized distributors be liable to any distributor or customer or any third party for any damages in excess of the purchase price of the product this limitation applies to damages of any kind including direct or indirect damages lost profits lost savings or other special consequential or incidental damages whether for breach of contract tort or otherwise or whether arising out of the use of or inability to use such product even if dcd or an authorized distributor has been advised of the possibility of such damages or of any claim by any other party the foregoing limitation of liability applies to dcd and all authorized distributors and is required to be and will be deemed to be included in any warranty express or implied provided by such authorized distributors important all dcd products are designed and manufactured in a manner to satisfy both the design requirements and claimed capacities at no time should any product be modified neither should any replacement parts not supplied and approved by dcd design manufacturing ltd be used on dcd products such instances as using a standard hexagon bolt in place of a specially designed clevis pin can result in damage to the product and/or to property and may result in severe injury or death to operators or persons near by in any such instances the terms of this warranty will be voided and dcd will accept no responsibility for product failure or personal injury.
#180 6620 mcmillan way richmond bc canada v6w1j7 604.232.4445 1.888.swivels 794.8357 fax 604.232.4446 firstname.lastname@example.org www.dcddesign.com