ISCAR New Products 2015 Turning

 

Embed or link this publication

Description

ISCAR New Products 2015 Turning

Popular Pages


p. 1

New Productscatalog Metric Version 2015 Don't Settle for Less Use ISCAR's Products for High Productivity No Time ) n o i t for (Imita Look Alikes! w w w . i s c a r. c o m ISCAR HIGH Q LINES Machining Intelligently

[close]

p. 2

Your User-Friendly Way ISCAR IBAQUS APP Your Technical Mentor • • • • • • • ITA (Iscar Tool Advisor) CMS electronic catalog Interactive catalog for tablets Insert converter Product ID Machining calculator YouTube Tech Talks Your Tool Advisor Genius • ITA is the optimal tool advisor based on application parameters and available machine power • 3 tool options, up to 25 alternative solutions • Cutting data • Power consumption • Cutting time, metal removal rates • Engineering support and more

[close]

p. 3

to Connect with ISCAR ISCAR CMS APP ISCAR’sComplete Machining Solutions Catalogs User-friendly app Online interfaceupdates Web viewer at ISCAR’s website Machining Cloud APP BUILD your Cutting Tool Assemblies with IQ Cloud It’s Quick and Easy! • IQ CLOUD is available through the Machining Cloud app • Designed for use on desktop computers and popular tablets • Enables programmers to build and download 3D assembly models www.iscar.com

[close]

p. 4

INSERT MATERIALS NEW GRADES................................................................................................................................................................... 4 ISO TURNING SYSTEMS ISO-TURN New Chipformer System................................................................................................................................. 12 FLASH-TURN ECO LINE Small Size Economical Inserts................................................................................................ 16 ISO-TURN YNMG 25° Corner Insert................................................................................................................................. 38 SAFE-T-LOCK Highly Rigid Profiling Tools....................................................................................................................... 40 DOVE-IQ-TURN Heavy Duty Turning Line........................................................................................................................ 46 DOVE-IQ-TURN and FEED-TURN Combination.............................................................................................................. 52 ISO-TURN R3P and R3M Rough Turning Chipformers................................................................................................... 54 HEAVY SUPER-TURN........................................................................................................................................................ 58 COMBI-D-LOCK Dual Clamp Improved Lever Lock........................................................................................................ 60 JET-HP-LINE ISO-TURN Tools for High Pressure Coolant.............................................................................................. 62 HOLE MAKING SYSTEMS CHAM-IQ-DRILL 700......................................................................................................................................................... 84 SUMO-CHAM-IQ Self Centering Drilling Heads............................................................................................................... 90 SUMO-CHAM CHAM-DRILL Line Extended Range........................................................................................................ 92 COMBI-CHAM Large Diameter Indexable Drills.............................................................................................................. 104 DR-TWIST-HD Chipbreaker for Drilling Low Carbon Steel.............................................................................................. 106 SUMO-UNI-CHAM Chamfering Drills .............................................................................................................................. 110 SUMO-GUN Indexable Gundrills...................................................................................................................................... 114 TRI-DEEP Gundrills and Deep Drilling Heads.................................................................................................................. 118 FINE-BEAM Deep Hole Drilling Heads............................................................................................................................. 122 ONE-TAP HSS Taps........................................................................................................................................................... 128 GRIP SYSTEMS TANG-GRIP-IQ Flat Top Parting Tools.............................................................................................................................. 138 DO-GRIP Long Parting Inserts.......................................................................................................................................... 150 PENTA-IQ-GRIP 5 Edged Parting and Grooving Inserts................................................................................................. 154 PENTA-CUT Expansion of the PENTA 24......................................................................................................................... 158 PENTA-CUT 5 Edges Threading Inserts........................................................................................................................... 164 DECA-IQ-THREAD Threading Inserts with 10 Cutting Corners...................................................................................... 168 TANG-GRIP Parting Tools for High Pressure Coolant..................................................................................................... 172 DOVE-IQ-GRIP TIGER....................................................................................................................................................... 182 SWISS-CUT INNOVAL Upgraded Line............................................................................................................................. 186 CUT-GRIP Tools with Side Clamping Mechanism........................................................................................................... 192 PICCO-ACE Holders for PICCO Inserts........................................................................................................................... 196 MULTI-FUNCTION TOOLS Expanded for Internal Grooving........................................................................................... 200 TANG-GRIP Face Machining Line..................................................................................................................................... 202 GROOVE-TURN Tools for High Pressure Coolant............................................................................................................ 206 MILLING SYSTEMS HELI-IQ-MILL 390.............................................................................................................................................................. 220 HELI-DO 690...................................................................................................................................................................... 232 HELI-TANG T490 Chip Splitting Inserts............................................................................................................................ 238 HELI-TANG T490 Extended Flute Cutters........................................................................................................................ 240 HELI-TANG T490-11.......................................................................................................................................................... 254 MILL-SHRED P290............................................................................................................................................................ 260 DOVE-IQ-MILL 845............................................................................................................................................................ 266 HELI-OCTO HOF/HOE-R06............................................................................................................................................... 272 HELI-DO SOF 26................................................................................................................................................................ 276 HELI-DO ROUND H606..................................................................................................................................................... 280 DROP-MILL 3 FLUTE BALL NOSE................................................................................................................................... 284 HELI-DO 600 UPFEED Line............................................................................................................................................... 288 T-SLOT Solid Carbide Slotting Cutters............................................................................................................................. 296 HELI-SLOT Full Slot Milling Cutters................................................................................................................................. 300 ADAPTATION SYSTEMS CAM-FIX Female Adaptation Options.............................................................................................................................. 304 SPIN-JET Coolant-Driven HSM Spindles......................................................................................................................... 312

[close]

p. 5

No TimeDon't for Look Alikes! Settle for Less Use ISCAR's Innovative Products ImiVtation ISCAR HIGH Q LINES Machining Intelligently

[close]

p. 6

Turning Grades A tough submicron substrate, TiAlN PVD coated grade followed by a special SUMO TEC surface treatment. Suitable for turning inconel at low to medium cutting speeds. P M K N S H 3 P M K N S H 3 3 3 3 3 A tough submicron substrate, improved TiAlN PVD coated grade for better chip flow. Suitable for turning heat resistant alloys, austenitic stainless steel and hard steel at low to medium cutting speeds. P M K N S H 3 3 A very hard substrate with a cobalt enriched outer layer and alpha Al2O3 coating. Used for finishing and medium turning of stainless steel at high cutting speeds. Features long tool life and excellent repeatability. P M K N S H 3 3 A tough substrate with MTCVD Al2O3 and TiCN coating. Recommended for machining stainless steel at high feeds and unfavorable conditions at medium cutting speed. P M K N S H 3 3 A very hard substrate with a cobalt enriched layer, improved MTCVD TiCN and a thick alpha Al2O3 CVD coating. Features excellent thermal stability, resistance to chipping and plastic deformation. Recommended for high speed machining of steel at stable or slightly unstable conditions. P M K N S H 3 3 A tough substrate with a cobalt enriched layer combined with improved MTCVD TiCN and a thick alpha Al2O3 CVD coating. Recommended for general use machining of steel in a wide range of conditions, featuring high toughness and resistance to chipping and plastic deformation. 4

[close]

p. 7

Turning Grades A very tough substrate with a cobalt enriched layer combined with an improved MTCVD TiCN and alpha Al2O3 CVD coating. Provides excellent toughness and chipping resistance on steel for interrupted and unstable cutting conditions. P M K N S H 3 3 P M K N S H 3 A hard substrate, MTCVD TiCN and thick Al2O3 coated grade with post coating surface treatment. Mainly used for turning nodular cast iron (may be used for other cast iron as well) at medium to high cutting speeds at stable or slightly unstable conditions. Can be used when higher wear resistance than that provided by IC5010 or other grades is required. P M K N S H 3 A hard substrate, improved MTCVD TiCN and a thick alpha Al2O3 CVD coating. Features excellent thermal stability and improved toughness. Recommended mainly for grey cast iron at stable or slightly unstable conditions. Can also be used successfully on nodular cast iron. ISCAR HIGH Q LINES Machining Intelligently 5

[close]

p. 8

Milling Grades A PVD TiAlN coated grade. First choice for milling nodular cast iron at medium to high cutting speeds. P M K N S H 3 3 P M K N S H 3 3 A tough substrate with a new MTCVD and TiCN/ Al2O3 coating. Recommended for milling grey cast iron at high cutting speeds, providing extended tool life. P M K N S H 3 3 3 3 A tough submicron substrate, TiCN PVD coated and with a special surface treatment. Designed for machining heat resistant alloys and austenitic stainless steel, at medium to high cutting speeds, interrupted cut and unfavorable conditions. Excellent notch wear and built-up edge resistance. High resistance to mechanical and thermal shock – therefore milling with coolant may be applied. Drilling Grades Diamond coated grade for drilling CFRP (Carbon Fiber Reinforced Plastic) and titanium CFRP laminates. P M K N S H 3 6

[close]

p. 9

Turning, Milling and Drilling Grades A tough submicron substrate, improved TiAlN PVD coated grade for better chip flow. Designed for machining heat resistant alloys, austenitic stainless steel, hard alloys and carbon steel at medium to high cutting speeds, interrupted cut and unfavorable conditions. Excellent notch wear and built-up edge resistance. P M K N S H 3 3 3 3 P M K N S H 3 3 3 An improved PVD TiAlN coated tough grade for better chip flow. Suitable for milling stainless steel, high temperature alloys and other alloy steels. Recommended for interrupted cut and heavy operations. P M K N S H 3 A tough substrate with a new MTCVD and alpha Al2O3 coating. Recommended for milling steel at high cutting speed, providing excellent tool life. P M K N S H 3 3 3 A tough TiCN+TiN thin PVD coated grade with a special SUMO TEC surface treatment. Used for milling a wide range of workpiece materials, at low to medium cutting speeds and for unstable machining conditions. P M K N S H 3 3 3 3 3 3 A tough submicron substrate, TiAlN PVD coated grade. Designed for machining heat resistant alloys, austenitic stainless steel, hard alloys and carbon steel at medium to high cutting speeds, interrupted cut and unfavorable conditions. Excellent notch wear and built-up edge resistance. ISCAR HIGH Q LINES Machining Intelligently 7

[close]

p. 10

Standard Grade SUMO TEC Grade The SUMO TEC grades feature a special post-coating treatment which provides substantially improved tool life and better reliability. The new process improves toughness and chipping resistance, reduces friction and built-up edge, thus increasing tool life. 8

[close]

p. 11

No TimeDon't for Look Alikes! Settle for Less Use ISCAR's Innovative Products ImiVtation ISCAR HIGH Q LINES Machining Intelligently

[close]

p. 12

As ISOTURN tools are used for most of the metal removal in turning, ISCAR has created a new line of ISOTURN inserts with new chipformers. This line combines the new SUMO TEC grades with upgraded chipformers. In order to help endusers select the correct chipformer for an application (according to workpiece material and turning characteristics), they will be designated by a new chipformer code key. Each character of this key will represent an applicative feature of the chipformer. An accurate description of the chipformer will help the enduser select the most appropriate chipformer for his application, which will thus be the most productive. The chipbreakers’ description will consist of 3-4 characters: For example: M3PW Rough 4 Medium 4 3 2 Finish 4 3 2 3 2 ISO Standard Designation CNMG 12 04 08 - 1 2 3 4 M 3 P W 1. Application Feed (mm/rev) F M R H T Finishing Medium Roughing Heavy Roughing Turn Feed 0.08-0.20 0.15-0.45 0.35-0.70 0.60-1.50 0.50-2.50 3. Workpiece Material Group ap (mm) 0.30-1.50 0.70-4.50 3.00-7.00 6.00-20.0 1.00-3.00 P M K N S Steel Stainless Steel Cast Iron Nonferrous & Aluminum High Temperature Alloys 2. Chip Load 2 3 4 For special cases General recommendation for all applications For special cases W 4. Wiper Geometry Without wiper Wiper Geometry 10

[close]

p. 13

Application M3PW The first letter (M) represents the turning application range: Heavy, Roughing, Medium or Finishing. Application Feed (mm/rev) F M R H T Finishing Medium Roughing Heavy Roughing Turn Feed 0.08-0.20 0.15-0.45 0.35-0.70 0.60-1.50 0.50-2.50 ap (mm) 0.30-1.50 0.70-4.50 3.00-7.00 6.00-20.0 1.00-3.00 Chip Load M3PW Each application range has been divided into three sub-categories (according to chip load); designated by the digits 2, 3 and 4. For very special specific cases, the digits 2 and 4 will be used. The digit 3 represents the most general/typical range within each main application range. The schematic depicts the idea behind the first 2 characters: Chip Load 2 3 4 For special cases General recommendation for all applications For special cases Rough 4 Medium 4 3 2 Finish 4 3 2 3 2 Workpiece Material Group M3PW The last letter (P) represents the material group. In this example, the letter P represents the steel material group. Wiper Geometry In cases where the inserts have a wiper geometry, it will be indicated by the letter W (optional). Wiper Insert Standard Insert M3PW Wiper In this example, M3PW, the insert’s chipformer, should be used for the medium application range on steel, and it has a wiper corner configuration. The initial part of the designation which represents insert shape and dimensions will remain according to the ISO identification standard. ISCAR HIGH Q LINES Machining Intelligently 11

[close]

p. 14

No Time for Look Alikes! ImiVtation Together with the new IC8150, IC8250 and IC8350 grades, ISCAR is also introducing new and innovative chipbreakers designated F3P, M3P, and R3P, designed especially for machining steel. Depth of Cut RS E K A BRE EEL P I H C ST R O F Medium Finishing W E N Heavy NEW Roughing NEW H6P NEW R3P NEW M3P Turn Feed T3P Feed F3P 12

[close]

p. 15

F3P - Chipbreaker for Finish Machining The F3P chipbreaker has positive rake angles to allow smooth cutting and reduce the cutting forces, thus reducing wear and increasing the tool life dramatically. Ap [mm] 6.5 6 5.5 5 4.5 4 3.5 3 2.5 2 1.5 1 0.5 The machining area is depth of cut from 0.25 mm up to 2.5 mm and feed from 0.05 mm/rev up to 0.3 mm/rev. F3P F3P • Double-sided insert with chipbreaker for finishing steel • Reinforced cutting edge • Positive rake angle for smooth cutting NEW 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5 0.55 0.6 0.65 F [mm/rev] Ap [mm] 6.5 6 5.5 5 4.5 4 3.5 3 2.5 2 1.5 1 0.5 M3P - Chipbreaker for Medium Machining M3P M3P Future Item NEW 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5 0.55 0.6 0.65 F [mm/rev] • Double-sided insert chipbreaker for medium machining of steel with reinforced cutting edge • Positive rake for smooth cutting and reduced cutting forces Ap [mm] 14 13 12 11 10 9 8 7 6 5 4 3 2 R3P - Chipbreaker for Rough Machining R3P R3P NEW 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 F [mm/rev] • Single-sided insert chipbreaker for rough machining of steel • Reinforced cutting edge • Positive rake angle for smooth cutting and reduced cutting forces ISCAR HIGH Q LINES Machining Intelligently 13

[close]

Comments

no comments yet